Refrigerant piping
Connection
2. Using a pipe cutter, cut the pipe a little longer
than the measured distance.
3. Make sure that the pipe is cut at a perfect 90°
angle.
Oblique Rough Warped
90°
DO NOT DEFORM PIPE
WHILE CUTTING
Be extra careful not to damage, dent, or
deform the pipe while cutting. This will
drastically reduce the heating efficiency
of the unit.
Step 3: Flare pipe ends
Proper flaring is essential to achieve an airtight
seal.
1. After removing burrs from cut pipe, seal
the ends with PVC tape to prevent foreign
materials from entering the pipe.
2. Sheath the pipe with insulating material.
3. Place flare nuts on both ends of pipe.
Make sure they are facing in the right
direction, because you can’t put them on
or change their direction after flaring.
Flare nut
Copper pipe
4. Remove PVC tape from ends of pipe when
ready to perform flaring work.
5. Clamp flare form on the end of the pipe.
The end of the pipe must extend beyond
the flare form.
Flare form
Pipe
Step 2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant
piping connection. They must be completely
removed.
1. Hold the pipe at a downward angle to
prevent burrs from falling into the pipe.
2. Using a reamer or deburring tool, remove
all burrs from the cut section of the pipe.
Pipe
Reamer
Point down
6.
Place flaring tool onto the form.
7.
Turn the handle of the flaring tool
clockwise until the pipe is fully flared. Flare
the pipe in accordance with the dimensions.
Step 1: Cut pipes
When preparing refrigerant pipes, take extra
care to cut and flare them properly. This will
ensure efficient operation and minimize the
need for future maintenance.
1. Measure the distance between the indoor
and outdoor units.
CAUTION
•
The branching pipe must be installed
horizontally. An angle of more than 10° may
cause malfunction.
•
DO NOT
install the connecting pipe until
both indoor and outdoor units have been
installed.
•
Insulate both the gas and liquid piping to
prevent water leakage.
Connection Instructions –
Refrigerant Piping
Page
29
Summary of Contents for KPCA-52
Page 40: ......
