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Kaysun KPCA-52, Owners & Installation Manual


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Installation Manual

Accessories

Installation Summary

Unit Parts

Indoor Unit Installation

1. Select installation location
2. Hang indoor unit
3. Drill wall hole for connective piping
4. Connect drain hose

Outdoor Unit Installation

1. Select installation location
2. Install drain joint
3. Anchor outdoor unit

Refrigerant Piping Connection

A. Note on Pipe Length
B.

Connection Instructions –Refrigerant Piping

1. Cut pipe
2. Remove burrs
3. Flare pipe ends
4. Connect pipes

Wiring

1. Outdoor Uint Wiring
2. Indoor Uint Wiring

Air Evacuation

1. Evacuation Instructions
2. Note on Adding Refrigerant

Test Run

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Summary of Contents for KPCA-52

Page 1: ...data F GAS if any and manufacturer information from the Owner s Manual Product Fiche in the packaging of the outdoor unit European Union products only Floor Ceiling OWNER S INSTALLATION MANUAL KPCA 5...

Page 2: ...er s Manual Table of Contents Safety Precautions 04 Unit Specifications and Features 1 Indoor unit display 2 Operating temperature 3 Other features Care and Maintenance Troubleshooting 09 09 10 11 12...

Page 3: ...ct installation location 2 Install drain joint 3 Anchor outdoor unit Refrigerant Piping Connection A Note on Pipe Length B Connection Instructions Refrigerant Piping 1 Cut pipe 2 Remove burrs 3 Flare...

Page 4: ...a burning smell immediately turn off the unit and disconnect the power Call your dealer for instructions to avoid electric shock fire or injury Do not insert fingers rods or other objects into the air...

Page 5: ...xtension cord to power the unit Do not share the electrical outlet with other appliances Improper or insufficient power supply can cause fire or electrical shock If connecting power to fixed wiring an...

Page 6: ...materials Do not install the unit in a location that may be exposed to combustible gas leaks If combustible gas accumulates around the unit it may cause fire Do not turn on the power until all work ha...

Page 7: ...l connectors used indoors shall have a rate of not more than 3g year at 25 of the maximum allowable pressure When mechanical connectors are reused indoors sealing parts shall be renewed When flared jo...

Page 8: ...n buying a new appliance the retailer will take back the old appliance free of charge The manufacturer will take back the old appliance free of charge Sell the appliance to certified scrap metal deale...

Page 9: ...e air conditioner you purchased Please check the indoor display panel of the unit you purchased This display panel on the indoor unit can be used to operate the unit in case the remote control has bee...

Page 10: ...l air flow louver to its maximum angle vertically to the floor and set HIGH fan mode Room Temperature 17 C 32 C 0 C 30 C 10 C 32 C Outdoor Temperature 18 C 43 C 7 C 24 C 11 C 43 C 7 C 43 C For models...

Page 11: ...stem has an auto restart function the unit will restart using the same settings Louver Angle Memory Function some models Some models are designed with a louver angle memory function When the unit rest...

Page 12: ...filter once every two weeks WARNING DO NOT REMOVE OR CLEAN THE FILTER BY YOURSELF Removing and cleaning the filter can be dangerous Removal and maintenance must be performed by a certified technician...

Page 13: ...ace batteries Make sure nothing is blocking all air inlets and outlets CAUTION Before changing the filter or cleaning turn off the unit and disconnect its power supply When removing filter do not touc...

Page 14: ...ion of the unit s plastic parts Both the indoor unit and outdoor unit make noises Low hissing sound during operation This is normal and is caused by refrigerant gas flowing through both indoor and out...

Page 15: ...description of the unit malfunction as well as your model number Troubleshooting When troubles occur please check the following points before contacting a repair company Problem Possible Causes Solut...

Page 16: ...Use auxiliary heating device Cold air is entering through doors and windows Make sure that all doors and windows are closed during use Low refrigerant due to leak or long term use Check for leaks re...

Page 17: ...about the proper pipe size of the unit you purchased Connecting pipe assembly Liquid side Gas side 6 35 1 4i n 9 52 3 8in 12 7 1 2in 9 52 3 8in 12 7 1 2in 16 5 8in 19 3 4in 22 7 8in 2 4 1 Name of Acce...

Page 18: ...nstall the drainpipe L L1 N L2 1 2 3 4 5 MC MC 6 7 Install the indoor unit Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes Perform a test run Installation Summary Ins...

Page 19: ...NOTE The installation must be performed in accordance with the requirement of local and national standards The installation may be slightly different in different areas Unit Parts Display panel Drain...

Page 20: ...ave been completed Enough room exists for installation and maintenance Enough room exists for the connecting the pipe and drainpipe The ceiling is horizontal and its structure can sustain the weight o...

Page 21: ...s installation size MODEL Btu h Length of A mm inch Length of B mm inch 18K 24K 1068 42 675 26 6 30K 48K 1285 50 6 675 26 6 36K 48K 1650 65 675 26 6 48K 60K 1650 65 675 26 6 Length of C mm inch Length...

Page 22: ...here to start determine the direction of the pipes to be drawn out Especially in cases where there is a ceiling involved align the refrigerant pipes drain pipes and indoor and outdoor lines with their...

Page 23: ...e The conduit installation plate Cord conduit Side board The conduit installation plate screws not supply screws not supply The conduit installation plate Chassis Hanging arm Hanging screw bolt Wall M...

Page 24: ...ll piping to prevent condensation which could lead to water damage If the drainpipe is bent or installed incorrectly water may leak and cause a water level switch malfunction In HEAT mode the outdoor...

Page 25: ...build a barrier in front of the unit to protect it from extremely heavy winds See Figures below Strong wind Strong wind Strong wind If the unit is frequently exposed to heavy rain or snow Build a she...

Page 26: ...do the following 1 Insert the drain joint into the hole in the base pan of the unit The drain joint will click in place 2 Connect a drain hose extension not included to the drain joint to redirect wa...

Page 27: ...26 5 403 15 87 952x1333x410 37 5x52 5x16 14 634 24 96 404 15 9 952x1333x415 37 5x52 5x16 34 634 24 96 404 15 9 845x702x363 33 27x27 6x14 3 540 21 26 350 13 8 938x1369x392 36 93x53 9x15 43 634 24 96 4...

Page 28: ...f piping Maximum drop height EU frequency conversion Split Type 15K 25 82 10 32 8 15K 24K 30 98 4 20 65 6 24K 36K 50 164 25 82 36K 60K 65 213 30 98 4 Other Split Type 12K 15 49 8 26 18K 24K 25 82 15 4...

Page 29: ...end of the pipe must extend beyond the flare form Flare form Pipe Step 2 Remove burrs Burrs can affect the air tight seal of refrigerant piping connection They must be completely removed 1 Hold the p...

Page 30: ...ble signal cable and the piping together with binding tape NOTE DO NOT intertwine signal cable with other wires While bundling these items together do not intertwine or cross the signal cable with any...

Page 31: ...uipment should be connected to the same power circuit 16 Connect the outdoor wires before connecting the indoor wires 7 Only connect the unit to an individual branch circuit outlet Do not connect anot...

Page 32: ...tion from the ends NOTE The cographs are for explanation purpose only Your machine may be slightly different The actual shape shall prevail Indoor unit Outdoor unit Air switch purchased seperately Air...

Page 33: ...he labels on the terminal block Firmly screw the u lug of each wire to its corresponding terminal Refer to the Serial Number and Wiring Diagram located on the cover of the electric control box 3 Conne...

Page 34: ...ODEL Btu h 36K 37K 60K 36K 37K 60K POWER PHASE 3 Phase 3 Phase 3 Phase 3 Phase 380 420V 380 420V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 32 25 45 35 MODEL Btu h 18K 19K 24K 25K 36K 37K 48...

Page 35: ...0 15 10 15 10 15 10 POWER outdoor PHASE 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase 208 240V 208 240V 208 240V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 25 20 40 30 50 40 50 40 MODEL Btu h 36K 37K 60...

Page 36: ...at least 15 minutes or until the Compound Meter reads 76cmHG 105 Pa 2 3 4 5 6 Close the Low Pressure side of the manifold gauge and turn off the vacuum pump 7 Wait for 5 minutes then check that there...

Page 37: ...should be charged from the service port on the outdoor unit s low pressure valve The additional refrigerant to be charged can be calculated using the following formula CAUTION DO NOT mix refrigerant t...

Page 38: ...ectly d Ensure the indicators on the remote control and the display panel on the indoor unit work properly e Ensure the manual buttons on the indoor unit works properly f Check to see that the drainag...

Page 39: ...and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details Any updates to the manual will be uploaded to the servic...

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