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 Installation

 Page 44 

 

Be sure to use two spanners and proper torque to 
fasten the nut, too large torque will damage the 
bellmouthing, and too small torque may cause 
leakage. Refer the following table for different pipe 
connection.

Pipe Diameter

Torque

Sketch map

N.

m(lb.ft)

1/4" (6.35)

18~20

(13.3~14.8)

3/8" (9.52)

32~39

(23.6~28.8)

1/2" (12.7)

49~59

(36.1~43.5)

5/8" (15.9)

57~71

(42~52.4)

3/4" (19)

67~101

(49.4~74.5)

7/8" (22)

85-110

(62.7-81.1)

7.  Vacuum Drying and Leakage 

Checking

7.1  Purpose of vacuum drying

 

Eliminating moisture in system to prevent the phe-
nomena of ice-blockage and copper oxidation

.

          Ice-blockage shall cause abnormal operation of  
           system, while copper oxide shall damage 

           compressor. 

 

Eliminating the non-condensable gas (air) in system 
to prevent the components oxidizing, pressure fluc-
tuation and bad heat exchange during the operation 
of system. 

7.2  Selection of vacuum pump

 

The ultimate vacuum degree of vacuum pump shall 
be -756mmHg or above. 

 

Precision of vacuum pump shall reach 0.02mmHg or 
above. 

7.3  Operation procedure for vacuum 

drying

Due to different construction environment, two kinds of 
vacuum drying ways could be chosen, namely ordinary 
vacuum drying and special vacuum drying.

7.3.1  Ordinary vacuum drying

1.

 

When conduct first vacuum drying, connect pressure 

gauge to the infusing mouth of gas pipe and liquid pipe, 

4.Cut the selected pipe with pipe cutter

 

Make the section flat and smooth.

5. Insulate the copper pipe

 

Before test operation, the joint parts should not be 
heat insulated.

6. Flare the pipe

 

Insert a flare nut into the pipe before flaring the 
pipe

 

According to the following table to flare the pipe.

Pipe diameter

(inch(mm))

Flare dimension A (mm/inch)  

Flare shape

Min

Max

1/4" (6.35)

8.4/0.33

8.7/0.34

R0.4~0.8

45

 ­

2

90

 

­

4

A

3/8" (9.52)

13.2/0.52

13.5/0.53

1/2" (12.7)

16.2/0.64

16.5/0.65

5/8" (15.9)

19.2/0.76

19.7/0.78

3/4" (19)

23.2/0.91

23.7/0.93

7/8" (22)

26.4/1.04

26.9/1.06

 

After flared the pipe, the opening part must be seal 
by end cover or adhesive tape to avoid duct or exog-
enous impurity come into the pipe.

7. Drill holes if the pipes need to pass the wall.

8. According to the field condition to bend the pipes so 
that it can pass the wall smoothly.

9. Bind and wrap the wire together with the insulated pipe 
if necessary.

10. Set the wall conduit

11. Set the supporter for the pipe.

12. Locate the pipe and fix it by supporter

 

For horizontal refrigerant pipe, the distance be-
tween supporters should not be exceed 1m.

 

For vertical refrigerant pipe, the distance between 
supporters should not be exceed 1.5m.

13. Connect the pipe to indoor unit and outdoor unit by 
using two spanners.

Summary of Contents for KSDA-35 DVR14

Page 1: ...UE 35 DVR13 KSDA 52 DVR14 KSD 52 DR14 KUE 52 DVR13 Double Flow Console TECHNICAL MANUAL Read this manual carefully before installing or operating your new air conditioning unit Make sure to save this...

Page 2: ...ght Difference 10 Noise Criterion Curves 11 Electrical Characteristics 2 Product Features 28 1 Operation Modes and Functions 2 Remote Controller Functions 3 Installation 34 1 Installation Overview 2 L...

Page 3: ...entre of Gravity 10 5 Electrical Wiring Diagrams 11 6 Refrigerant Cycle Diagrams 15 7 Air Velocity and Temperature Distributions 16 8 Capacity Tables 18 9 Capacity Correction Factor for Height Differe...

Page 4: ...following table to determine the specific indoor and outdoor unit model number of your purchased equipment Indoor Unit Model Outdoor Unit Model Capacity Btu h Power Supply KSD 35 DR14 KUE 35 DVR13 12...

Page 5: ...air flow Hi Mi Lo m3 h 650 580 490 780 690 600 Indoor sound pressure level dB A 37 34 27 41 38 32 Indoor sound power level dB A 54 55 Indoor unit Dimension W D H mm 794x206x621 794x206x621 Packing W D...

Page 6: ...d quantity Kg 0 71 1 15 Design pressure MPa 4 3 1 7 4 3 1 7 Refrigerant piping Liquid side Gas side mm inch 6 35 9 52 1 4 3 8 6 35 12 7 1 4 1 2 Max refrigerant pipe length m 25 30 Max difference in le...

Page 7: ...Specifications Page 7 3 Dimensional Drawings 3 1 Indoor Unit...

Page 8: ...Specifications Page 8 3 2 Outdoor Unit KUE 35 DVR13...

Page 9: ...Specifications Page 9 KUE 52 DVR13...

Page 10: ...Specifications Page 10 4 Centre of Gravity KUE 35 DVR13 KUE 52 DVR13...

Page 11: ...nit Abbreviation Paraphrase Y G Yellow Green Conductor CAP1 Indoor Fan Capacitor FAN Indoor Fan PUMP PUMP L LIVE N NEUTRAL TO CCM Comm Bus Central Controller T1 Indoor Room Temperature T2 Coil Tempera...

Page 12: ...e controller To Remote Contol To Remote Alarm 3 YELLOW WHITE Y G RED N_IN BLACK INDOOR UNIT OUTDOOR UNIT 1 L 2 N L_IN S CN12CN42 INDOOR FAN2 M CN23 CN19 CN81 PLASMA LOWER OUTLET SWING MOTOR CN15 2 5 5...

Page 13: ...COMP Compressor L PRO K2 Low Pressure Switch Shorting Stub K1 High Pressure Switch Shorting Stub TRANS Power Transformer T4 10K RESISTANCE Outdoor Ambient Temperature T3 10K RESISTANCE Coil Temperatu...

Page 14: ...Specifications Page 14 KUE 35 DVR13 KUE 52 DVR13...

Page 15: ...le Diagrams Model Pipe Size Diameter mm inch Piping length m ft Elevation m ft Additional Refrigerant Gas Liquid Rated Max Rated Max 12k 9 52 3 8 6 35 1 4 5 16 4 25 82 0 10 32 8 12g m 0 13oz ft 18k 12...

Page 16: ...Specifications Page 16 7 Air Velocity and Temperature Distributions Discharge Angle 70 Upper 0 Lower Cooling airflow velocity distributions Cooling temperature distributions...

Page 17: ...Specifications Page 17 Discharge Angle 20 Upper 0 Lower Heating airflow velocity distributions Heating temperature distributions...

Page 18: ...90 3 90 3 90 4 19 4 19 4 19 4 19 S T 0 73 0 83 0 92 1 00 0 59 0 67 0 76 0 85 0 52 0 60 0 69 0 77 0 36 0 44 0 52 0 60 PI 0 70 0 70 0 70 0 70 0 69 0 69 0 69 0 69 0 69 0 69 0 69 0 69 0 69 0 69 0 69 0 69...

Page 19: ...31 1 31 1 32 1 32 1 32 1 32 650 15 TC 3 84 3 87 3 90 3 93 4 02 4 02 4 02 4 05 4 12 4 12 4 12 4 12 4 40 4 40 4 40 4 40 S T 0 77 0 88 1 00 1 00 0 60 0 70 0 81 0 98 0 51 0 62 0 72 0 83 0 33 0 42 0 52 0 6...

Page 20: ...22 4 22 4 22 4 22 S T 0 78 0 89 1 00 1 00 0 61 0 72 0 82 0 93 0 53 0 63 0 74 0 84 0 34 0 44 0 53 0 63 PI 1 90 1 90 1 90 1 90 1 91 1 91 1 91 1 91 1 91 1 91 1 91 1 91 1 93 1 93 1 93 1 93 690 15 TC 5 35...

Page 21: ...08 1 08 1 09 1 09 1 09 1 09 20 TC 5 18 5 18 5 24 5 30 5 50 5 50 5 50 5 50 5 64 5 64 5 64 5 64 6 08 6 08 6 08 6 08 S T 0 75 0 85 0 95 1 00 0 59 0 69 0 79 0 88 0 52 0 61 0 71 0 80 0 35 0 44 0 52 0 61 PI...

Page 22: ...7 0 3 17 3 14 3 12 3 12 1 36 1 41 1 38 1 38 5 6 3 21 3 18 3 16 3 16 1 32 1 33 1 33 1 34 2 8 3 24 3 21 3 18 3 18 1 24 1 25 1 25 1 26 0 0 3 24 3 21 3 18 3 16 1 18 1 18 1 18 1 18 2 8 3 36 3 30 3 27 3 27...

Page 23: ...89 4 86 4 84 4 81 1 79 1 85 1 83 1 84 5 6 4 87 4 84 4 81 4 78 1 75 1 77 1 78 1 79 2 8 4 84 4 78 4 75 4 75 1 68 1 70 1 70 1 71 0 0 4 75 4 69 4 66 4 63 1 60 1 62 1 62 1 63 2 8 4 81 4 75 4 72 4 69 1 54...

Page 24: ...8 0 970 0 1 000 0 993 0 978 0 970 Outdoor Upper than Indoor 5 0 992 0 985 0 970 0 962 10 0 977 0 962 0 955 Capacity Btu h 18K Pipe Length m Cooling 5 10 20 30 Height difference H m Indoor Upper than O...

Page 25: ...lid at free field condition Data is valid at nominal operation condition Reference acoustic pressure OdB 20 Pa Sound level will vary depending on a range of factors such as theconstruction acousticabs...

Page 26: ...at free field condition Data is valid at nominal operation condition Reference acoustic pressure OdB 20 Pa Sound level will vary depending on arrange off actors such as the construction acoustic absor...

Page 27: ...40V 50Hz 220 240V 50Hz Power Wiring mm2 3 1 5 3 2 5 Circuit Breaker Fuse A 20 16 20 16 Indoor Outdoor Connecting Wiring Weak Electric Signal mm2 Strong Electric Signal mm2 4 1 0 4x2 5 with auxiliary e...

Page 28: ...1 6 Heating Mode Heat pump models 30 1 7 Auto Mode 32 1 8 Drying Mode 32 1 9 Forced operation Function 32 1 10 Timer Function 32 1 11 Sleep Function 32 1 12 Auto Restart 33 1 13 8 C Heating 33 1 14 F...

Page 29: ...operation Inverter module protection The inverter module has an automatic shutoff mechanism based on the unit s current voltage and temperature If automatic shutoff is initiated the corresponding err...

Page 30: ...protective time Compressor running frequency is more than test frequency When compressor running frequency is equal to test frequency T4 is more than 15 C or T4 fault Change setting temperature Turbo...

Page 31: ...pressor to cease operations 1 6 2 Indoor Fan Control 1 In heating mode the indoor fan operates continuously The fan speed can be set to 1 100 or low medium high and auto Anti cold air function The ind...

Page 32: ...ing mode All protections are activated and operate the same as they do that in cooling mode Low Room Temperature Protection If the room temperature is lower than 10 C the compressor ceases operations...

Page 33: ...not receive a signal for 7 minutes or you press Follow Me the function turns off The unit regulates temperature based on its own sensor and settings 1 15 Silence Press Silence on the remote control t...

Page 34: ...stallation 39 4 Outdoor Unit Installation 41 5 Drainage Pipe Installation 42 6 Refrigerant Pipe Installation 43 7 Vacuum Drying and Leakage Checking 44 8 Additional Refrigerant Charge 45 9 Engineering...

Page 35: ...ion sheath some models 2 Heat insulation pipe 1 Anchor 6 depending on models Mounting plate fixing screw 6 depending on models Copper nut 2 Hook 2 Drain joint some models 1 Seal ring some models 1 Mag...

Page 36: ...alled on the outdoor unit 1 on some models Transfer connector 9 52 12 7 0 375in 0 5in Packed with the indoor unit NOTE Pipe size may differ from appliance to appliance To meet different pipe size requ...

Page 37: ...llation Overview Installation Order Install the drainpipe Install the outdoor unit 1 2 3 4 5 MC MC 6 7 Install the indoor unit Evacuate the refrigeration system Connect the wires Connect the refrigera...

Page 38: ...tight rooms Be sure to keep the unit unobstructed in at least two of the three directions M N P 2 4 Rows of series installation The relations between H A and L are as follows L A L H L 1 2H 25 cm 9 8...

Page 39: ...ions it is not necessary 2 Fix the mounting plate with a tapping screw onto the wall NOTE It is recommended to fx it on the wall according to the hanging hole indicated by the arrow on the mounting pl...

Page 40: ...pipe 1 Open the bottom piping cover plate Press and hold the bottom two buckles and then rotate to open the piping cover plate Two buckles 2 Remove the cover plate Remove the pipe cover plate and inst...

Page 41: ...vity center of the unit is not at its physical center so please be careful when lifting it with a sling Never hold the inlet of the outdoor unit to prevent it from deforming Do not touch the fan with...

Page 42: ...for reference PVC pipe Reference value of inner diameter of pipe mm Allowable maximum water flowrate l h Remark Slope 1 50 Slope 1 100 PVC25 20 39 27 For branch pipe PVC32 25 70 50 PVC40 31 125 88 Co...

Page 43: ...act with ground directly 5 3 Insulation work of drainage pipe Refer the introduction to the insulation engineering parts 6 Refrigerant Pipe Installation 6 1 Maximum length and drop height Ensure that...

Page 44: ...dinary vacuum drying 1 When conduct first vacuum drying connect pressure gauge to the infusing mouth of gas pipe and liquid pipe 4 Cut the selected pipe with pipe cutter Make the section flat and smoo...

Page 45: ...lf an hour If the pressure reached 755mmHg start to pressure leakage test If it cannot reached the value repeat vacuum damage and vacuum drying again for 1 hour 4 Leakage test After the vacuum degree...

Page 46: ...ipe shall be 5 10cm longer than the gap of the insulation mate rial The insulation material at the joint pipe shall be inserted into the gap of the insulation material The insulation material at the j...

Page 47: ...10 1 10 16 1 5 16 25 2 5 25 32 4 32 45 6 11 Test Operation 11 1 The test operation must be carried out after the entire installation has been completed 11 2 Please confirm the following points before...

Page 48: ...rn on the main power switch and run the air conditioner in COOL mode d Listen to the sound of the drain pump to see if it makes any unusual noises e Check to see that the water is discharged It may ta...

Page 49: ......

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