KBL megaSun 4000 Super Power, Operating Instructions Manual

Page 1: ...Operating Instructions KBL 4000 4500 BA_4000 4500_US_F 0307 ...

Page 2: ...many Copyright 2006 KBL AG This documentation covers only products manufactured by KBL AG This documentation must not be duplicated photocopied translated or stored on any electronic medium or in a machine readable form neither in whole or in part without prior written consent by KBL AG KBL AG Ringstraße 24 26 56307 Dernbach Germany fon 49 0 2689 9426 0 Fax 49 0 2689 9426 66 Copyright and Trademar...

Page 3: ...nd exhaust air 22 3 10 Air conditioning unit 24 3 11 Condensate pump 25 4 Technical data 26 4 1 Data that is common to all unit models 26 4 2 Views 27 4 3 KBL 4000 4500 Ultra Power inductive 27 5 Wiring diagrams 28 5 1 Mains voltage 28 5 2 Audio signal 29 5 3 External Timer 30 5 4 Using T MAX timer 30 6 Service mode inductive 32 6 1 Service level I inductive 33 6 2 Service level II inductive 33 7 ...

Page 4: ...rom the voltage supply Do not operate the tanning system if a filter pane is defective Section 3 3 Filter panes The data indicated in the tanning schemes are based on the assumption that both tubes and burners are replaced at regular intervals Sere Section 3 4 Tubes and facial tanners With regard to tube replacement remember to reset the control and the working hour counter of the tubes See Section...

Page 5: ... not tan in the sun you are unlikely to tan from use of this product Children the elderly or fair skinned people who always burn easily and either never tan or tan minimally should not use this equipment DANGER Eviter surexposition Comme avec la lumière naturelle du soleil la surexposition peut causer lésions aux yeux et à la peau et réactions allergiques Une exposition répétée peut causer un viei...

Page 6: ...n 8 min 11 min V 2 min 6 min 9 min 12 min REPAIRS SERVICE REPLACEMENT PARTS AND LAMPS EYE PROTECTION If you are in need of any of the above mentioned products or services you should contact KBL America Inc 1246 Central Park Dr St 1 62269 O Fallon IL USA phone 618 624 6000 NOTE All repairs and replacement components including but not limited to protective eyewear lamps timers and acrylic must be in...

Page 7: ... the unit has been enabled by the corresponding signal from the coin operated studio control system the tanning bed is ready to be operated by touching the respective sensor field Any input is confirmed by a beep tone The elapsed tanning time is permanently indicated on the numerical display count up to total tanning time released A function is switched on by pressing the plus sensor this sen sor is...

Page 8: ...ximum in the numerical field for a short time In order to switch off the body fan com pletely press the field several times until the value of 20 appears After that press the key once again and keep it pressed for 0 5 sec After a time lag the body fan is eventually switched off The body fan can be switched on again at any time simply by touching the field Level II Once the tanning program has been st...

Page 9: ... can adjust the volume of the music by touching the and fields When adjusting the volume the current setting is dis played in the numerical field as a value between 0 and 99 for a short time Press the respective sensor key several times until the desired value is reached This function is only displayed in case a music audio system with channel selection is provided with the system Here you may choos...

Page 10: ...ing panel and may be acknowledged by pressing the Stop touch key The cause of the error messages has to be removed by service staff Reasons for these error messages are insufficient cooling of the unit or dirty filter mats This error message is displayed on the operating panel and may be acknowledged by pressing the Stop touch key This message will be displayed after 40 minutes of uninterrupted oper...

Page 11: ...annot be held liable for any damage caused by chemically active agents such as unsuitable cleaning agents To clean the varnished or plastic surfaces use a damp soapy cloth Make sure that there is no cleaning uid run ning inside the appliance This has to be avoided at any rate Unsuitable cleaning or disinfecting agents may damage the surface of the acrylic panes base pane and further materials part...

Page 12: ...the right left and swing the front swivel hinge profile downwards If neces sary pull a little bit in the middle Once the canopy pane may be moved tilt it downwards and place it on the bed section arrange for padding Fig 3 1 Fig 3 2 3 When the pane is in the lower position you can lift it out of the swivel hinge profile if necessary For cleaning the pane this is not required Fig 3 3 4 Mount the panes...

Page 13: ...e pane Step Procedure Reference 1 Open the system by lifting up the canopy 2 Undo the two pan head screws on the right hand and on the left hand side of the base pane Fig 3 4 3 Pull the base pane out of the rear hinge profile Put the pane in a safe place 4 Clean the underside of the base pane 5 In case there is a ducting pane in the base section for tan ning systems equipped with air conditioning u...

Page 14: ...e dismantled and replaced by trained ex pert staff only After having dismantled the frame carrying the filter pane see below clean the filter pane with a household glass cleaning agent and a soft cloth or chamois leather Filter pane in the frame Safety function Filter panes Figure 3 5 Cover of the filter frame Figure 3 6 Remove the filter frame 1 2 3 Step Procedure Reference 1 Dismantle the acrylic pa...

Page 15: ...ence 1 Undo the screw fastening the filter pane covering 1 Swing the covering towards yourself 2 and pull it out 3 Fig 3 7 2 Press carefully the filter pane downwards using both hands 4 until the pane is released by the upper springs 5 Take the filter pane out of the clamping springs that retain it Fig 3 8 3 After cleaning use any household glass cleaning agent mount the filter pane again ...

Page 16: ...arry out a reset after each tube replacement see For units operated with inductive technology also install new starters with each tube replacement Remember to set the wor king hours counter to zero see 6 1 Dismantling Step Procedure Reference 1 Dismantle the canopy pane and the base pane Section 3 2 2 For units equipped with burners You will have to remove the filter panes for access to the burners...

Page 17: ...t sur faces of both sockets and burners are clean Insert the burners straight into their sockets After being inserted into the socket the little metal shackle in the centre of the reflector should face the reflector Installing the bur ners Abb 3 11 Burner KBL 3230 355 00 Step Procedure Reference 1 Remove the canopy pane and the filter pane frame Section 3 2 and 3 3 2 Hold the burners with a soft clot...

Page 18: ...ames Undo the screw fixing the interior lateral panel Remove the panel and the coloured tube covering Now you may replace both tube and starter Fig 3 6 1 and Fig 3 6 2 2 Re install all parts in reverse order 3 Bench The lighting tube is installed behind the front profile and may be easily exchanged The starter is located at the left hand socket 4 Canopy KBL 4500 Take off one of the chromed faceplate...

Page 19: ...KBL 4000 4500 Fig 3 6 3 Unit lighting in the lower base section the starter at the left hand side Fig 3 6 4 Chromed faceplate Fig 3 6 5 Mounting plate Fig 3 6 6 Mounting plate removed Fig 3 6 7 Correct position of the connector ...

Page 20: ...r wear Should individual wires of the rope be spliced replace the rope 2 Lubricate the rope in the return pulley area by using HHS 2000 spray lubricant Fig 3 16 3 Tension the spring in such a way that the canopy remains stable in any position The spring compressor is kept below the bed at the front left hand side Fig 3 15 4 The rope has to be replaced after 3 000 hours of use Completely relax the ...

Page 21: ...f necessary replace them after approx every 100 hours of use To ensure trouble free operation of the unit exclusively use original spare filter mats Whenever you clean or replace the filter mats also check the heat exchangers of the air conditioning unit for traces of dirt section 3 10 Dirty heat exchangers considerably reduce the capacity of the air conditioning unit Vacuum clean the heat ex change...

Page 22: ...the ca nopy section is sucked in through the upper filter mat Ambient air for cooling the tubes in the base section is sucked in through the front filter mat in the base section The fan collects the coo ling air coming from above and below which is then blown off through the exhaust air flue see Figure 3 20 and Figure 3 21 Body cooling A body fan blows ambient air if not equipped with air conditionin...

Page 23: ...tionally available the base pane is also cooled The ambient air is su cked in through the filter chilled in the air conditioning unit and led through an air hose to the space between ducting pane and base pane At the foot end of the base section the air is blown into the tanning space of the system Cooling of the base pane Figure 3 22 Principle of cooling of the base sec tion with air condition uni...

Page 24: ...conditioning unit Open the late ral cover and vacuum clean the heat exchangers if necessary Check the connection hose each time the tubes are replaced Defective hoses must be replaced Check routine Step Procedure Reference 1 Open the lower front cover and check the following items regularly 2 Check the air conditioning unit and the condensate pump see section 3 10 3 The air hoses at the rear wall ...

Page 25: ...front cover and slowly fill the condensate pan in the air conditioning unit with water Ensure that the water is pumped out when the pan is around half full For this check the mains voltage must be connected By servicing the unit regularly and properly you substantially contribute to a long period of trouble free and safe operation The condensate hose must be guided into the condensate tank without ...

Page 26: ... humidity 70 Ambient temperature 86 F 30 C ATTENTION The unit must not be operated in case the coin box timer system or the internal monitoring of the maximum tan ning time is faulty or if a filter broken or missing Water outlet In dry rooms with sufficient air supply and ventilation Disposal Connection to sewage system or tank capacity 5 litres Quantity Depends on the local conditions and the air h...

Page 27: ...803 R 120W Rated capacity W w air conditioner 8950 w o air conditioner 7990 Fuse 3x 35 A for 3 phase or 2x 50 A for 2 phase for Ca nada with ground fault circuit interrupter megaSun 4000 4500 Central exhaust air duct and exhaust air hose Ø 300 mm Quantity of exhaust air 2000 m h Weight ind w A C Weight CPI w A C 480 530 kg 450 500 kg MP3 player Support for SD cards up to 1 GB Supported file systems...

Page 28: ... data An ground fault circuit interrupter is required for Canada The sunbed is by default set up to operate on 3 phases but it can be changed over to 2 phase operation The wiring for 3 phase operation is shown below L1 L2 L3 N1 N2 N3 PE L1 R L2 S L3 T K1 1 K1 3 K1 5 X2 4 X2 6 X2 8 frame grnd jumper 1 2 3 X0 Mains 3 x 220 V 60 Hz The wiring for 2 phase operation is shown below 1 Re wire the 3 cable...

Page 29: ...io ampli er KBL 3220 285000 The audio signal is connected to the amplifier by means of a 2 pole shielded cable At the source of the signal the shield is connected to ground The cable is connected to terminals E8 1 and E8 2 of the audio amplifier Terminal E8 100 V audio signal Transformer KBL 9100 0170 00 For this application a transformer 91000170 is required The audio signal is connected at the ter...

Page 30: ...ull out the electronics carriage Unscrew the 4 screws of the cover plate and remove it Illustr 5 4 1 2 Attach the board to the spacer supports Illustr 5 4 2 3 Guide the cables of the T MAX cable harness and the RJ22 cable not displayed in the picture through the cable bushing Illustr 5 4 3 4 Connect the edge connector and the white plug to the board Connect the RJ22 cable to the board not displaye...

Page 31: ...31 Operation and Service KBL 4000 4500 Illustr 5 4 2 Board attached Illustr 5 4 5 X 7 Illustr 5 4 3 Through cable bushing Illustr 5 4 4 Cables connected Illustr 5 4 1 Electronics carriage ...

Page 32: ...sites have to be fulfilled there must not be any error message on the display there must not be any incoming signal from the coin token box system In case there is an error message pending you need to reset this message by touching the Stop sensor field Figure 6 1 Touch keys 1 0 for service operations To access service level I first enter the sequence 1 6 1 and then enter the PIN 1 1 1 1 This level c...

Page 33: ...u C M A B This menu serves to switch on or off certain functions This fea ture is useful in case a function is missing or temporarily una vailable masked C Channel music channel M Music volume A Air conditioner air conditioning unit B Facial burner facial tanner The setting may be changed by pressing the or keys abo ve and below the respective symbol If the colon is located at the lower side of th...

Page 34: ...er vice pages two prerequisites have to be fulfilled there must not be any error messages on the display there must not be any incoming signal from the coin token box system In case there is an error message you need to reset this mes sage by touching the Stop sensor field Illustr 7 1 Touch keys 1 0 for service operations In order to get access to level I first enter the sequence 1 6 1 and then PIN 1...

Page 35: ...enu Key 0 to move backwards in the menu Stop key to leave service level or menu Start key to select a menu item or to save the value dis played For each day of the week two times for switching on and two times for switching off the decorative lighting of the tanning unit can be set AON and AOFF BON and BOFF In this menu the current time and date can be read and chan ged Time and date of the first a...

Page 36: ...on Timer B off PIN II Enter correct PIN Service level II Air Condition Air Cond on off Blower delay Blower start Adjust of the tube hours Zero or start value Display clock Display Date Configuration C M A B Timestamp 1st Llading Timestamp last loading Operation and Service KBL 4000 4500 7 2 Structure of the menus on service level I and II CPI Service level II ...

Page 37: ...UBE are displayed The different CPI modes are displayed which can be adopted or reset RESET Selection of the menu use the keys 5 and 0 Display Selection 5 0 You open this menu using START here OPERATION INFO You go back to the next higher level menu using STOP here OPERATION INFO CPI Modes Selection Con rmation 4 9 CPI Reset Selection Con rmation 0 5 1 ...

Page 38: ... pre set It is also possible to switch the fan off The time lag of the body fan can be set in steps of 5 seconds with each new start this interval will be accepted The setting is saved and is then available for the next start This function allows you to specify two times for switching on and two times for switching off the decorative lighting for any day of the week If you do not need the switchin...

Page 39: ...BON und A BOF Hrs Min Store 2 3 4 8 Display Date Selection 5 0 Change the time Selection Store Hrs Min 1 3 6 8 Change the date Day Store 1 6 The day of the week appears automatically This menu shows time and date Both values can be changed Eingabe PIN II und in der Serviceebene II öffnet das Menü CMAB ...

Page 40: ...f the music or of the user guidance system when the fan is not running NONSTOP when the signal is ON the music signal is per manently amplified otherwise the music transmission ends with the tanning cycle The menu can be selected by pressing the 0 and 5 keys the functions can be activated or inactivated by pressing the key above OFF or the key below ON or you can increase or de crease the values by...

Page 41: ...e faded out C Channel Music channel M Music Volume A Air conditioning B Facial tannerThe setting can be changed by pressing the or key above or below the symbol If the two dots behind the letter are at the bottom the respective function is inactiva ted C no channel selection possible B facial tanner can be operated In this menu you can set the service hours of the tubes in steps of 5 hours This di...

Page 42: ...key The cause of the error message has to be removed by service staff Reasons for these error messages appearing are insufficient cooling of the unit or dirty filter matsThis error message is displayed on the ope rating panel and may be acknowledged by pressing the Stop touch key This message will be displayed after 40 minutes of uninterrupted operation of the tanning system By turning off the coin ...

Page 43: ...any repeated exposures 5 Special care is required in case of pronounced individual sensitivity to UV radiation and in cases where certain medicines or cosmetics are used 6 It is not to be taken as a general fact that exposure to UV radiation in tan ning systems reduces the risk of suffering sunburn in any individual case 7 The unit must not be operated if the timer or filter pane s are defective 8 ...

Page 44: ...ing Departments service desk or your dealer distributors service department KBL shall not be liable or responsible for loss of use loss of time inconvenience rental or substitute products loss of business loss of income or any other incidental or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion ma...

Page 45: ...ts service desk or your dealer distributors service department KBL shall not be liable or responsible for loss of use loss of time inconvenience rental or substitute products loss of business loss of income or any other incidental or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply t...

Page 46: ...46 Operation and Service KBL 4000 4500 ...

Page 47: ...47 Operation and Service KBL 4000 4500 ...

Page 48: ...KBL AG Ringstraße 24 26 56307 Dernbach Germany fon 49 0 26 89 94 26 0 fax 49 0 26 89 94 26 66 ...