KC HH-TC3040LP, Operation Instruction Manual

Page 1: ... 28 1 Website Http www dg padprinter com Online contact Skype yingsuhuakelven QQ 726986799 Email cjscbsf 126 com 13592766499 VIP 163 com Hydraulic pressure hot stamping machine HH TC3040LP HH TC4040LP HH TC4050LPT HH TC4060LPT Operation Instruction ...

Page 2: ...ing ironing machine gilding brander heat transfer printing rolling ironing machine auto forgery prevention branding machine full automatic PVC synchronization gilding machine couplet gilding machine foil cutter and manual nameplate numbering machine etc The series is currently the most ideal and advanced gilding impressing equipment both at home and abroad Also our company can manufacture differen...

Page 3: ...field 3 Please read carefully the instruction before use this Machine 二 主要技术参数 Mainly technology parameter 该类型平面烫金机可以根据客户需求定制不同面积的烫金版 目前 我公司常备的有四种型号 其技术参数 如下 There are four dimensions stamping plate in stock other dimension stamping plate need order 机器型号 Model 烫板尺寸 Dimension of stamping plate 工作台尺寸 Dimension of working table 最大印刷压力 Max Pressure 上下行程 Stroke of up and down 加热功率 Heater wattage 输纸方式 F...

Page 4: ...6 8MPA 60 80kgf cm2 4 工作环境 气温 18 20 度之间 湿度保持在 65 85 之间 海拔保持在 1500M 以下 警告 启动油泵前 务必使操作面板上的所有开关都处于关闭状态 最好将机器的四角固定后使用机器 防止机器滑动 烫板温度高 应避免烫伤 1 Environment requirements It is adverse for safety if the machine is installed in any place below In addition the machine may be in failure so that you d better avoid the installation in any place below 1 Combustible and explosive place 2 The place where the water...

Page 5: ...midity within 65 85 3 Keep altitude 1500mm 6 Correct operation of the machine In order to keep the machine in good condition and facilitate the use the operator shall pay attention to the following points 1 The oil pump and oil tank for the machine shall adopt ISO VG32 anti wear hydraulic oil of Shell and it is not allowed to add other hydraulic oil to avoid the influence on normal working perform...

Page 6: ...ct to prevent that the leakage leads to the fire or electric shock 13 Please never make the machine or other object cover main power switch 14 Please cut off the power if the machine is not used for a long time 15 The machine shall never conduct the hot printing of products not approved by copyright owner at home and abroad 电气面板图 Operation panel instruction 1 烫印调时 加热模板下行 与烫印件 工作平台 吻合之停留 时间即烫印时间 数值...

Page 7: ... time The hydraulic station stop working 6 寸动上升 Inching up Press this key The stamping heat will be up inching movement 7 寸动下降 Inching Down Press this key The stamping heat will be down inching movement 8 电源开关 上为开 下为关 Power supply Turn the switch to the up position and electron connecting with machine When you left from the machine Please shut off the switch 9 温控开关 Temperature 打开或者关闭温度控制器 Open or ...

Page 8: ...g testing and foil collecting testing Please set them when power supply connect For an ample 44s38 meaning 44 38 seconds M instead of minutes H instead of Hour 22H12 meaning 22 12 hours The machine set as seconds out of factory 3 工作压力的调整 Pressure adjustment 本机为杠杆传动 调整压力时将加热模板与工作台紧密接触 用手旋转工作台下方手柄 使丝杆上升 上升到 3 4mm 左右时 产生的压力即为设备的最大压力 用户应根据烫印件选择合适的参数 烫印时若压力过小 应旋转手柄使丝杆上升 缩短工作行程 若压力过大 应旋转手柄 使丝杆下降 增加工作 行程...

Page 9: ... C C 调整烫金纸的位置 使其处于烫印面的正上方 然后用定位环定位 Adjust the position and make it locate above the stamped objects Then fix it with Location loop D 调节拉杆的长度和摆角 使烫金纸距离烫印模板 10mm 左右 Adjust the length and angle of steel rod make the distance for 10mm between stamping foil and stamping plate 5 烫印效果决定的主要因素 注 压力 时间 温度以及合适的电化铝 用户首先根据质材 选配合适的电化铝 其次烫印压力 时间 温度 根据实际情况略作调整 It is very important to master how to adjust the pres...

Page 10: ...ectron line will not bear the payload and hurt your supply 3 合上断路电器开关 拔开电源开关 设备在某设定参数下开始升温加热 Shut on circuit breaker Switch on the Power button on the operation panel The machine will be heat at the temperature 4 安装烫金版 加热板 Heater Plate 烫板 Stamping Plate 高温胶纸 High temperature emulsion paper 烫金模板 Stamping Edition 加热板 Heater Plate 烫板 Stamping plate 固定螺丝 1 Fixation Screw of Heater tube 固定螺丝 2 Fixation...

Page 11: ...dition adhere with high temperature emulsion paper High temperature glue Fixation with screw A High temperature Emulsion paper first cutting one high temperature paper according to the stamping edition Then cover it onto the stamping edition Put them on the working table of stamping machine setting the temperature and start the machine to let stamping plate down to contact with them for a few minu...

Page 12: ...wer switch to 0 when machine stopping Shut off power supply and compress air when stopping for long time 七 使用烫金机的有关事项 Considerations 1 要根据烫印件的烫印面积以及形状选择合适的模具 预制好夹具等 It is important to make appropriate fixture on the basis of stamped objects Metal plate is suitable for soft substrates such as Paper wooden leather Rubber plate is suitable for rigid substrates such as Plastics 对于一些塑料注塑产品 可以用机床车削加工一 些...

Page 13: ...ject stamped when working Before stamping Please take a test when put one paper on the working table Please observe the impression on the paper Please adjust the Balance screw when you find the impression is not even 3 操作前应检查各气路 电路以及接地装置是否良好 Please inspect gas path circuit and earthling device 4 不同质地的印件要求不同的烫金纸 要根据印件选择与其相符的烫金纸 Please choosing stamping foil consonant with object to be stamped 烫金机的标...

Page 14: ...mponent particulars 除非专业的电工 请不要自行打开电控箱 请不要使用磁铁接近机器的电控箱 机器长期不用时应切断电源 序号 No 电器符号 Symbols 名称 Name 型号 Model 数量 Qty 1 QF 漏电断路器 Earth Leakage Circuit Breaker DZ47LZ 32A 1 2 KM 交流接触器 AC contactor CJX2 2810 220V 1 3 R 加热管 Heater Φ18 500 6 4 SK 旋钮开关 Knob switch LAY7 11X 21 1 5 FU 熔断器 Fuse RT14 20 1 6 Qt 温控元件 Temperature element CNG 5131P 1 7 SB 按钮 Push button LAY7 11BN G 3 8 KT1KT2 时间继电器 Time relay DH48S 2...

Page 15: ...ebsite Http www dg padprinter com Online contact Skype yingsuhuakelven QQ 726986799 Email cjscbsf 126 com 13592766499 VIP 163 com 11 YV 电磁阀 Solenoid Valve 4V310 1 12 M 卷箔电机 Foil Motor 60W 220V 1 13 热电偶 Thermoelectric K 2M 1 九 电气原理图 见附图一 Electrical diagram ...

Page 16: ...高宝印刷机械科技有限公司 KC Printing Machine group limited 28 16 Website Http www dg padprinter com Online contact Skype yingsuhuakelven QQ 726986799 Email cjscbsf 126 com 13592766499 VIP 163 com ...

Page 17: ...lven QQ 726986799 Email cjscbsf 126 com 13592766499 VIP 163 com 机器的电控箱位于机器后面的安全门内 请专门的电气人员进行维修和拆卸 Please open the door behind the machine body Only expert can open the door and take a maintain and repair 电磁阀进气口 Entering of compress air 电磁阀出气 口 Vent port of compress air 电磁阀出气 口 Vent port of compress air 电磁线圈 Solenoid Coil ...

Page 18: ...高宝印刷机械科技有限公司 KC Printing Machine group limited 28 18 Website Http www dg padprinter com Online contact Skype yingsuhuakelven QQ 726986799 Email cjscbsf 126 com 13592766499 VIP 163 com 十 气压传动系统图 见附图三 ...

Page 19: ...lubricating oil 4 若烫金机不动作 为了安全 避免一切意外损失 查找线路故障时必须由专业电工 按照以下程序进行检查 When machine not working Please ask specialized electrician to look up circuit malfunction so that avoiding unexpected loss 1 电源输出端的电压是否正常 Check the output voltage of power supply if normal 2 熔断器是否熔断 Check the fuse if break 3 电源开关是否打开 Check the switch if switch on 4 气压表压力是否正常 Check the pressure meter if normal 5 打开旋钮开关 卷箔电机不动作 卷箔无指示...

Page 20: ...ate is not inosculates with objects B 烫印板不平 Stamping Plate is uneven 2 烫印不上或不齐 Can not stamped A 温度过低 Temperature too low B 压力过大 Pressure too big C 烫印纸选择不当 Stamping foil is not suitable for objects 3 图案模糊烧焦 Patten vague or scorch A 压力过大 Pressure too big B 温度过高 Temperature too high 智能温控仪的有关事项 Regarding Intelligent temperature controller 本机为智能温控 使用前请仔细阅读使用说明 Please read the instruction carefully 1 操...

Page 21: ...Printing Machine group limited 28 21 Website Http www dg padprinter com Online contact Skype yingsuhuakelven QQ 726986799 Email cjscbsf 126 com 13592766499 VIP 163 com 仪表参数修改 设定时的人机对话均通过四只按键来实现的 当在第一次使用本产品时 请详细阅读上面的操作流 ...

Page 22: ...SET 键 5 秒钟后 退出设定状态 进入正常状态 At the second district Press set for 5 seconds exit setting state enter working state 2 其它操作 除 CNG 系列仪表 Besides CNG meter 在进入你所修改的参数状态 你就可以操作其它键以达到你所修改的目的 When entering setting state you can amend the parameter 注 AT TLOK 状态仅显示个位及十位值 Note AT took State only display units digit and deckle CNC 系列仪表 CNC Meter 当需要有大数字变化时 按住递增或递减键不放 则设定值将时行快速加 减以缩短设定时间 Keeping press number incr...

Page 23: ...ower 按接线路铭牌或说明书接线图正确接线 Please connect the wire according to the instruction 对热电偶输入信号请用与热电偶丝相同材料的补偿导线 对热电偶输入信号请用相同规格低阻值导线 且三线长度尽量相等 特别注意电源输入线与信号输入线不可错接 及输出端子被强电流短路等 仪表电源线与信号线尽量与大电流與线分开布线 以减少电磁辐射对仪表的影响 在无法避免时 仪表连线请尽 量先用屏蔽线 为防止仪器损坏或失效 用额定电供电 断电后方可清洁仪器 清除显示器上的污渍请用软布或棉纸 显示器易被划伤 禁止用硬物擦拭或触及 禁止用螺丝刀或圆珠笔尖硬物体操作面板按键 否则会损坏或划伤按键 5 简易问题维修按仪表规格接上相应的电源线 传感器线及输出控制线以后 上电开机 仪表 PV 窗即显示测量值 SV 窗即显示设定值 同时入自动温度控制状态 若认为仪表指...

Page 24: ...为 100 实际控制点高于 101 维电器释 放 低于 99 维电器吸合 100 上限绝对值 设定 Upper limited setting 0 9999 设定上限 上限报警 点数值大小 上限报警控制点 SH 设定 200 实际控制点高于 201 维电器吸 合 低于 199 维电器释放 200 上限偏差值 设定 Upper limited Deviation setting 0 9999 设定上限偏差值于设定绝对值之 偏差 上限报警偏差控制点应为 SO SHP SO 上控温度设定为 150 SHP 设定为 10 实际报警控 制点高于 161 维电器吸合 低于 159 维电器释放 10 传感器修正 设定 Sensor setting 20 20 修正传感器误差 0 比例范围 Range 1 999 设定比例值大小 不允许设定为 零 P 越大比例越小 系统偏差越 低 20 积分时间 Inte...

Page 25: ... 163 com The panel of meter display correct but the meter is out of control Please check the output line check the short circuit turnoff etc 补充图片说明 十三 Name and Description of Major Machine Structure 调整工作台的左右位置 Adjust the left right position of working table 调节工作台的前后位置 Adjust the position of wokring table 正式操作机器需要同时按下这两个开关 Press two buttons together will operate this machine ...

Page 26: ...il tank of hydraulic station 液压站 11 Nose 机头 2 Hydraulic motor 液压电机 12 Foil receiving roller 收纸轴 3 Pressure control valve 压力调节阀 13 Foil rolling mechanism 收纸电机 4 Upgrade nut 工作台调整螺母 14 Hot plate 烫板 5 Starting switch 烫压开关 15 Upgrade screw 上升螺杆 6 Workbench 工作台板 16 Screw locking hand shank 螺杆手柄 7 Foil Guide rod 导纸轴 17 Chassis 底座 8 Foil feeding roller 送纸轴 18 9 Position switch 行程开关 19 10 Control panel 控制...

Page 27: ...液压系统启动 再按寸动下降开关使烫 头和烫金版接触一分钟左右 再按寸动上升开关 使烫头上升到原始位置 If the bottom of the workbench fails to contact the hot plate it is feasible to use the upgrade screw nut under the workbench to conduct adjustment Spin in the clockwise is hoisting and spin anti clockwise is falling Reduce the hot plate to the lowest position adjust the workbench and make it in contact with the hot plate hoist the hot plate to th...

Page 28: ...器的滑动部分加注润滑油 润滑油不能加太多 以免流入到烫板上引起燃烧 3 When the machine is operated for 2 working days or the hot printing mould hot printing product is replaced it is necessary to clear the machine with clean cloth Attention When the hot printing head is cleaned it is necessary to cool the hot printing head at the temperature lower than 40 Then it is feasible to clean it with clean cloth 机器运行 24 小时 或者更换烫印版时 需用干净的布碎...