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Regular  maintenance  is  required  to  keep  the  KDS  AGILE  5.5  helicopter  in  optimal  and  safe  flying  condition.  The  model  requires  precise  configuration  of  the  components  and 
settings to be kept by the owner. Maintain regular maintenance on

 

the

 

model

 

to

 

avoid

 

accidents

 

or

 

loss

and

 

optimum

 

performance

.

MAIN ROTOR  CHECKLIST 

 

1.Main Rotor Housing: when the main rotor housing is worn or faulty, there will be obvious vibration and poor flight control. Check the main rotor, main shaft, and feathering shaft 

for wear or deformity. Replace parts as necessary to eliminate imbalance.

2

.

O-Rings:The O-Rings will lose their elasticity over time. This will cause excess play on rotor and cause instability. Replace them as needed.

3.Main Rotor Holder: When the helicopter dose not fly or reacts sluggishly, even after checking for proper setting of pitch and

 

throttle

check

 

the

 

following

 

items: Plastic parts,  

Bearings,  Ball bearings,  Rotor Blades.

   Check for excess play or broken parts, or binding or restricted movement. lt is important to check for main rotor balance before each

 

flight

Operating

 

the

 

model

 

when

 

out

 

of

 

balance

 

will

 

cause

 

excessive wear and premature failure of parts, possibly resulting in a dangerous situation.

4.Control Arm Assembly: Check regularly for cracked, worn, bent or binding control arms and pushrods. Smooth morement of control arms and linkages is required for stable, 

vibration free flight.

5.Swashplate:Check for excess slop in the main ball where the main shaft rides on, and slop or looseness between the plastic and metal surfaces. Swashplate wear will result in 

poor stability and lack of control during flight. Replace them as necessary.

FUSELAGE/CHASSIS 

 

1.Main Shaft Bearing: Normal replacement interval for proper operation is between 60-100 flights. lf flying 3D or extreme aerobatics often, inspect the bearing more frequently 

and shorten the interval as necessary.

2.One-way Bearing: One-way bearings have longer lifetimes. Failure is not common. To keep the one-way bearing in good operation, remove it to clean and lubricate after every 50 

flights. lf the main drive gear is loose, you should replace the one-way bearing.

3.Drive Belt: Agile and KDS uses only top quality, stretch-proof belts. lt is however, impossible to prevent the belt from stretching or wearing out. Check belt tension regularly, and 

check for the wear  on the teeth. Replace it as  necessary.

LINKAGE RODS

CONNECTING PARTS 

 

During  assembly,  take  special  care  to  keep  the  connecting  parts  in  smooth  operation,  and  avoid  excess  play  or  binding.  Failure  to  do  so  will  result  in  poor  flight  stability.  The 
linkage rods and ends will break and wear due to normal usage, crashing, and poor maintenance and environment. Check for wear and proper operation regularly,replace them as 
needed.

TAIL ROTOR SYSTEM 

 

1.Tail Rotor Control Set: Check the tail rotor bearing regularly. lf there is excess play or gaps, replace it immediately. Avoid any binding or improper contact on the tail components 

and bearings as this will cause excess wear and heat, potentially melting or deforming the tail system.

2.Tail Unit Assembly: Avoid flying in tall grass or weeds. lf grass or weed becomes lodged in the tail rotor unit, it will interfere with the operation, and cause the helicopter to lose 

control. Always check for foreign objects in the tail and clean them off immediately. Avoid

 

using

 

lubricants

 

on

 

the

 

exposed

 

surfaces

 

of

 

the

 

model

 

as

 

it

 

will

 

attract and

  

collect

 

dirt

 

and debris, and cause failure.

3.Tail Rotor Housing: Disassemble tail totor housing for cleaning and maintenance after every 50 flights. lf the tail does not operate smoothly or shows any signs of stress or wear, 

please replace immediately.

4.Tail Rotor: Check the tail rotor blades regularly for damage, especitlly if the helicopter ever strikes the ground while flying, or after hard landings. Damaged tail rotor blades can 

induce vibration.

REGULAR MAINTENANCE 

Summary of Contents for Chase 360

Page 1: ...nk you for buying Chase products Please read this manual carefully before assembling We recommend that you keep this manual for future reference regarding tuning and maintenance INSTRUCTION MANUAL INS...

Page 2: ...k of danger Apply thread lock as indicated allow the threadlock to cure before mounting parts It is recommended to use threadlock on each bolt or screw that are engaged with metal parts LOCATE AN APPR...

Page 3: ...rotor blades and rotor holders carefully Broken and premature failures of parts might result in a dangerous situation or crash Check all ball links to avoid excess play and replace as needed Failure t...

Page 4: ...or blades 6 channel or more helicopter transmitter system 2 4 Ghz frequency preferred Receiver 6 channel or more working with your transmitter specs A Glue width approx 2mm 2mm OIL Lubrication grease...

Page 5: ...200mm 688mm 90mm Centre of Gravity 96mm 814mm Page 4...

Page 6: ...nion 1ST Stage pulley pin 2 3 4 5 6 7 8 9 10 11 ITEM NO DESCRIP TION QTY 1 1 2 8 3 1 4 1 5 1 6 1 7 2 8 9 10 11 1 1 1 1 Round head screw M2 5 x 6 Bearing 4x10x4 Motor mount bracket right Motor mount br...

Page 7: ...und on the shaft for the pinion grub screw This step can be completed at any time But is easier before installing the 1st stage assembly into the model 2 1 3 4 Set Screw M3 Flat head screw M3X6 Motor...

Page 8: ...her GYRO TRAY Boom Clamp 1 2 4 6 3 7 1 2 3 4 5 ITEM NO DESCRIP TION QTY 1 1 2 4 3 2 4 2 5 1 6 4 7 2 ITEM NO DESCRIP TION QTY 1 1 2 4 3 2 CAP Screw M3 x 24 UP Pulley holder SET Spacer sleeve Down Pulle...

Page 9: ...wise CYCLIC SERVO Lock Nut M2 UPPER BEARING BLOCK Bearing 8x16x5 SERVO MOUNT LOWER BEARING BLOCK 1 2 3 4 5 6 7 1 2 ITEM NO DESCRIP TION QTY 1 6 2 3 3 6 4 6 5 4 6 1 7 3 ITEM NO DESCRIP TION QTY 1 1 2 1...

Page 10: ...option Refer to Step 26 Mirror this step for Left side frame Lipo tray button right Side frame LIPO 1200 1400mAh 1 2 4 3 1 2 4 3 Round head screw M2 x 4 ITEM NO DESCRIP TION QTY 1 1 2 3 3 1 4 1 canop...

Page 11: ...O DESCRIP TION QTY 1 LANDING GEAR LEFT 1 2 LANDING GEAR RIGHT 1 3 LANDING GEAR MOUNT 2 4 FROM STEP 6 1 5 8 lock the screws only after main frame left is well assembled 1 2 3 4 5 CAP Screw M2 5 x 10 Pa...

Page 12: ...FRAME SPACERS 2 Lipo sliding rail right 1 Round head screw M2 x 4 2 2 CAP Screw M2 5 x 6 5 1 2 3 ITEM NO DESCRIP TION QTY 1 2 3 4 5 4 5 CAP Screw M2 5 x 8 6 Frame Washer Red 7 6 Page 11...

Page 13: ...in the tail shaft by fastening the Locking collar and pinion against the bearings Tail shaft Tail shaft locking collar Tail Pinion 15T Set Screw M3x3 Tail Box Bearings 4x8x3 1 1 2 1 1 2 ITEM NO DESCR...

Page 14: ...ils ITEM NO DESCRIP TION QTY 1 Fin Spacer 1 2 Tail Boom 1 3 2 4 Pitch Slider Bracket 1 5 Tail Belt 1 6 1 7 1 8 1 9 Tail control guide 2 10 1 11 1 11 1 2 3 4 5 8 7 6 10 9 12 12 2 CAP Screw M2 x 10 CAP...

Page 15: ...ITEM NO DESCRIP TION QTY 1 Parts From Step 4 1 2 Tail Belt 1 3 Parts from Step 10 1 4 Boom Clamp 1 1 2 3 4 Page 14...

Page 16: ...NO DESCRIP TION QTY 1 Parts From Step 5 1 2 Parts From Step 10 1 3 5 ITEM NO DESCRIP TION QTY 1 Front canopy mounting bolt 1 2 1 1 2 3 1 2 CAP Screw M2 5 x 6 Frame Washer Red 4 5 4 Set Screw M2 5x10...

Page 17: ...TION QTY 1 One way bearing 10x14x6 1 2 1 3 1 4 1 5 1 6 1 ITEM NO DESCRIP TION QTY 1 Parts From Step 1 1 2 1 3 1 4 1 1 2 4 3 1 2 3 4 5 6 Bearing 8x14x4 First reduction gear 80T Bearing 10x15x4 Auto ro...

Page 18: ...ITEM NO DESCRIP TION QTY 1 2 2 2 3 2 1 2 CAP Screw M2 5 x 6 CAP Screw M2 5 x 10 Frame Washer Red Page 17 3...

Page 19: ...7 8 3 4 5 6 7 8 9 9 10 2 Set Screw M2 5x10 Frame Washer Red 1 Rear canopy mounting bolt CAP Screw M2 5 x 6 CAP Screw M2 5 x 8 Round head screw M2 x 4 1 Lipo sliding rail left 1 CF front electronics b...

Page 20: ...mbled ITEM NO DESCRIP TION QTY 1 1 2 1 3 6 4 1 5 1 6 5 7 1 2 3 4 5 6 7 Oscillating bearing Swashplate Internal Linkage ball A Swashplate Outer ring Swashplate mounting pin Round head screw M2 x 4 Bear...

Page 21: ...5 6 7 Flybarless linkage arm Flybarless swashplate control arm 6 5 7 8 9 10 11 8 2 2 2 2 Main rotor holder Bearings 5x10x4 Linkage ball A Round head screw M2 x 4 Main rotor branch control arm 2 4 2 4...

Page 22: ...EM NO DESCRIP TION QTY 1 6 2 3 1 ITEM NO DESCRIP TION QTY 1 4 2 4 3 2 ITEM NO DESCRIP TION QTY 1 1 2 1 2 1 2 1 3 2 Ball link A Linkage rod 15mm Set Screw M2 5x10 Ball link B Linkage rod 15mm Lock Nut...

Page 23: ...ITEM NO DESCRIP TION QTY 1 2 2 1 3 1 4 2 1 2 3 4 Round head screw M2 x 6 Anti rotation bracket 5 2 5 CAP Screw M2 5 x 6 Frame Washer Red Anti rotation bracket mount Page 22...

Page 24: ...6 5 4 3 2 1 8 9 7 1 3 2 6 7 8 9 CAP Screw M2 x 5 ITEM NO DESCRIP TION QTY 2 1 2 2 Bearings 3x6x2 5 Thrust bearing F5 10M Tail rotor holder Linkage ball B Washer 3 1x4 4x0 3 Washer 2 1x5x0 7 Flat head...

Page 25: ...assembled ITEM NO DESCRIP TION QTY 1 1 2 2 3 4 4 1 5 2 6 2 7 4 1 2 3 5 6 7 8 8 1 1 Tail push bearing mount Bearings 6x10x3 E clip 1 5mm T type arm Ball link for tail holder Pin Tail push bearing Set S...

Page 26: ...ust if required 8 9 ITEM NO DESCRIP TION QTY 1 2 2 1 3 1 4 1 5 2 ITEM NO DESCRIP TION QTY 6 1 7 2 8 1 9 1 Flange Bearing 2x5x2 5 Lock Nut M2 Linkage ball A CAP Screw M2 x 4 Tail rocket arm Round head...

Page 27: ...At the front high in the frame for 1 the lowest moment of inertia and optimal CG 2 Under the tail boom at the rear of the frame ITEM NO DESCRIP TION QTY 1 1 2 4 3 2 ITEM NO DESCRIP TION QTY 1 4 2 1 3...

Page 28: ...Screw reserved for boom brace installation Build the tail pushrod to suit your desired servo location For rear mount servo Extension for front mount servo Page 27...

Page 29: ...ed in multiple locations 1 2 3 4 5 6 7 ITEM NO DESCRIP TION QTY 1 2 2 4 3 4 4 2 5 1 6 1 7 2 Tail boom brace Tail boom brace end Frame Washer Red CAP Screw M2 5 x 8 CAP Screw M2 5 x 6 Tail boom brace m...

Page 30: ...60 006 Washout control arm KC 360 005 2 x Washout control arm Main rotor holder grips KC 360 001 2 x Main rotor head Upper Motor block KC 360 012 1 x Upper Motor block 1 x Swashplate complete Complete...

Page 31: ...C 360 045 1 x Tail Rotor Hub Tail boom support KC 360 046 2 x Tail boom support Tail rotor holder KC 360 044 1 x Tail rotor holder Tail Pitch Assembly KC 360 043 1 x Tail Pitch Assembly CF frame plate...

Page 32: ...el gear umbrella gear 17T one way 10 14 8 KC 360 065 1 x one way Flange bearing KC 360 068 1 x Flange bearing 2 5 2 5 Flange bearing KC 360 069 1 x Flange bearing 4 8 3 Thrust bearing F5 10M KC 360 06...

Page 33: ...14 4 Bearing KC 360 074 Bearing KC 360 075 1 x Bearing 10 15 4 Bearing KC 360 077 1 x Tall blade 62mm Tall blade 62MM KC 360 079 Bearing KC 360 076 1 x Bearing 8 16 5 Canopy KC 360 090 1 x Canopy Bear...

Page 34: ...ntly and shorten the interval as necessary 2 One way Bearing One way bearings have longer lifetimes Failure is not common To keep the one way bearing in good operation remove it to clean and lubricate...

Page 35: ...Version No 20150315 it s time to fly different...

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