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18

PROBLEM

PROBABLE CAUSE

SOLUTION

Fryer overshoots 

a. Thermostat bulb improperly

a. Adjust bulb position. See page 9 – 

temperature setting.

placed.

Thermostat Bulb Positioning.

b. Thermostat out of calibration.

b. Calibrate thermostat. See page 9 – 

Calibration.

Oil in fryer vessel smokes.

a. Oil has begun to breakdown.

a. Replace oil.

b. High carbon content in oil.

b. Filter oil completely, replace if 

necessary.

c. Dirty fryer vessel.

c

Boil-out fryer. 

d. Inferior grade of oil.

d. Check with supplier for the grade of oil 

needed for your cooking applications.

e. Fryer is overheating.

e. Check calibration of thermostat (See 

page 9) and replace if necessary. 

Fryer vessel boiling over.

a. Over-filling fryer with oil.

a. Fill fryer up to “Fill Level” Line as oil 

will expand when heated.

b. Product overloaded in fryer 

b. Follow recommended cooking 

vessel.

production figures in determining 
proper size of loads.

c. Oil breakdown causing foaming.

c. Replace oil.

d. Water in the cold zone.

d. Stir oil repeatedly with a paddle until 

water boils off. Filter oil. If necessary, 
allow oil to cool. Drain about one quart 
of it to remove remaining water.

Basket lift mechanism

a. Connections are loose or 

a. Make sure connections are tight. 

will not operate.

electronic timer is faulty.

Replace timer if faulty.

b. Motor limit switch is faulty.

b. Replace limit switch or straighten arm.

c. Lift motor is faulty.

c. Replace motor. Specify left or right side

motor when ordering.

d. Basket lift relay is faulty.

d. Replace relay.

e. Actuator is defective

e. Replace Actuator

Basket lift motor runs, but

a. Cam is slipping on motor shaft.

a. Tighten cam onto motor shaft.

basket does not move.

Runner bar will not light

Burners with not light

a. (For AA units) - gas valve knob 

in incorrect position.

b. (BB and TS units) Hi Limit 

tripped.

a. (For AA units) gas valve knob in

incorrect position.

b. (BB and TS units) switch not 

set to fry.

a. Rotate gas valve knob to PILOT

position. Depress and hold for 30 
seconds.

b. Reset High Limit

a. Rotate gas valve knob to ON. Turn 

power switch ON. Set thermostat to 
desired temperature

b.  Set MELT/IDLE/FRY switch to FRY. 

Set thermostat to desired temperature.

Summary of Contents for Miraclean 2000

Page 1: ...ioning 1 Ventilation 1 National Code Requirement 1 Gas Connectors Pipe Size 2 Flexible Gas Connection Quick Disconnect Devices 2 Restraining Devices 2 Electrical Connection 2 Leveling 3 PLACING YOUR K...

Page 2: ...l gas supplier THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SER VICE SANITATION MANUAL...

Page 3: ...will be supplied by the car rier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS ABOVE FIRST STEPS POSITIONING Keep appliance area free and clear of any com bustibles Position the Kea...

Page 4: ...age to the gas valve The required gas pressure for proper operation of each fryer is 4 water col umn for natural gas and 10 water col umn for propane gas at the burner manifold If more than one gas un...

Page 5: ...ers on ALWAYS disconnect fuel source and power supply before servicing NEVER move a fryer when full of oil NEVER introduce objects or liquids into fryer while operational which are not designed or mad...

Page 6: ...will come on HIGH LIMIT TEST PROCEDURE All Models DO BI MONTHLY STEP 1 Place a suitable thermometer in the oil on the front left corner of the fryer 2 from the top to check temperature STEP 2 Set the...

Page 7: ...ER switch to ON posi tion Its green light and the timers will come on STEP 3 Light constant pilot located on left side of pilot runner tube STEP 4 Hold the PUSH TO LIGHT switch for 30 seconds The pilo...

Page 8: ...realize substantial savings in oil costs as well as maintenance charges We have listed some of the conditions which are catalysts in the breakdown of oil 1 Contact with Oxygen 2 Carbonization of Crum...

Page 9: ...ly rinse fryer vessel with potable water to remove all Klenzer Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed NOTE Do not pump wate...

Page 10: ...ssel making sure all water and Klenzer have been removed DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER C CA AU UT TI IO ON N DO NOT MIX WATER AND HOT OIL 12...

Page 11: ...THERMOSTATS These operational problems can easily be correct ed by thermostat bulb positioning Keating s patented thermostat application is accu rate within 2 F of the dial setting between 250 F 350 F...

Page 12: ...r fryer 10x11 18 up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Replace burners 7 Replace control panel back 8 Slide back fabric shield over capillary and care fully coil c...

Page 13: ...lon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To can cel the audible alarm press...

Page 14: ...6 G 1 SWITCH ROCKER WHITE MOMENTARY PUSH TO LIGHT 032297 H 1 INDICATING LIGHT AMBER 021254 J 1 SWITCH ROCKER WHITE LIGHT REPLACEMENT KIT 058328 K 1 SWITCH ROCKER WHITE MOMENTARY HIGH LIMIT TEST 032297...

Page 15: ...Drain Shown QTY DESCRIPTION P N A 3 3 FIN RADIANT 000041 B 1 POT 14 GAS WELDMENT Call 800 KEATING C 3 BURNER 028048 D 1 DRAIN VALVE 004553 1 REAR DRAIN VALVE NOT SHOWN 016341 E 1 RUNNER PILOT ASSEMBLY...

Page 16: ...LP 023624 POT ASSEMBLY 20BB 20TS GAS Front Drain Shown QTY DESCRIPTION P N A 4 3 FIN RADIANT 000041 B 1 POT 20 GAS WELDMENT Call 800 KEATING C 4 BURNER 028048 D 1 DRAIN VALVE 004554 1 DRAIN VALVE 2 FR...

Page 17: ...15 AA2000 ELECTRICAL ASSEMBLY BB2000 ELECTRICAL ASSEMBLY...

Page 18: ...16 Electrical Assembly not shown to scale TS2000 ELECTRICAL ASSEMBLY Electrical Assembly not shown to scale BB ELECTRICAL ASSEMBLY WITH SE FILTER...

Page 19: ...17 TS ELECTRICAL ASSEMBLY WITH SE FILTER BASKET LIFT ELECTRICAL ASSEMBLY ALL FRYERS...

Page 20: ...Stir oil repeatedly with a paddle until water boils off Filter oil If necessary allow oil to cool Drain about one quart of it to remove remaining water Basket lift mechanism a Connections are loose or...

Page 21: ......

Page 22: ..._______________________________________________________________ INVOICE NUMBER ____________________ SERIAL NUMBER ________________________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS _________...

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