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SERVICE

Servicing should only be performed by qualified &
licensed service companies.

GAS VALVE

REGULATOR ADJUSTMENT

Recommended gas pressure at manifold 

(4.0" W.C. Natural gas 10.0" W.C. Propane gas)

Adjustment of the gas valve pressure regulator is not
normally necessary since it has been preset at the
factory. During installation, the gas pressure should be
checked at each gas valve with all burners operating.
Adjustment may be accomplished as follows:
This adjustment must be performed by a qualified
technician.
1. Locate the gas valves. 
2. With the griddle turned off, connect the monometer

to the pressure tap on the gas valve to be tested.

3. Turn the unit on and take the reading after all the

burners have ignited.

4. Make the necessary adjustments by removing the

screw cap on the pressure regulator cover exposing
the adjustment screw (clockwise will increase the
pressure, counterclockwise will decrease the
pressure).

Always check the screw cap on the pressure tap for
leaks after it has been removed and replaced.

GAS VALVE 

REMOVAL AND REPLACEMENT

Disconnect the griddle from the gas supply.
1.

Lower the control panel. Remove the control panel
surround and upper heat shield.

2.

Remove the three wires connected to the gas
valve.

3.

Disconnect the pilot and burner feed from the front
of the gas valve.

4.

Access the pipe union at the rear of the gas valve
either from the front of the griddle or remove the
back of the cabinet and loosen the union.

5.

Remove two nuts on the rear of the gas manifold
and pull the gas manifold forward.

6.

Remove the gas valve and transfer the pipe and
fittings to the new gas valve. Transfer the pressure
tap to the new gas valve.

7.

Replace the gas valve by reversing the above
steps.

Always check for leaks at all joints and connections
using a soap solution mixed with water. 
DO NOT USE AN OPEN FLAME TO CHECK FOR
GAS LEAKS. 
Double check the wire connections to the gas valve;
improper connection could damage the gas valve.

ON/OFF SWITCH 

REMOVAL AND REPLACEMENT

1.

Lower the control panel by removing the screws. 

2.

Disconnect the wires on the switch and remove
switch.

3.

Snap the new switch into place and reconnect all
wires.

4.

Return the control panel to its normal position.

THERMOSTAT 

REMOVAL AND REPLACEMENT

1.

Lower the control panel by removing the
mounting screws.

2.

Locate the bulb end of the thermostat and, using
a wrench, loosen the front and rear bolts holding
the thermostat bulb and shield in place.

3.

Slide the thermostat bulb assembly towards you
and remove it from under the griddle plate.

4.

Remove the knob and the screws from the
thermostat dial plate on the control panel.

5.

Remove the body of the thermostat.

6.

Install the new thermostat in the control panel,
replace the dial plate.

7.

Slide the thermostat bulb assembly into the
channel until it reaches the stop.

8.

Make sure that the thermostat capillary and bulb
are completely protected by the shield, except for
1” at the tip of the thermostat bulb. (See Note 1).

9.

Make sure that the thermostat shield extends to
the front edge of the plate, and that the capillary
goes through the formed end of the shield. (See
Note 2).

10.

Make sure that the bolts which hold the
thermostat bulb and shield in place do not touch
the thermostat bulb. (See Note 3).
Tighten bolts 1/4 turn past finger tight bulb to be
snug against the bottom of the plate.

DO NOT OVERTIGHTEN THE BOLTS ON THE
THERMOSTAT SHIELD OR THEY

WILL

CRUSH THE THERMOSTAT BULB.   

11.

Close the control panel and replace the panel
mounting screws.

NOTE:

IF REPLACING PUSH-ON TERMINAL

STYLE.  Before installing thermostat into control
panel, you must unscrew the two brass terminal
screws and install the new ring terminal wire
connectors. Prior to connecting these wires, the
existing push-on terminal must be cut off and ring
terminals installed on them. Make sure that the
terminals are secured down.

12.

Calibrate the thermostat using an accurate
griddle thermometer. Locate the thermometer
over the thermostat bulb (shown by the "

Λ

" on

the front of the griddle plate) about half way
toward the back of the plate. Calibrate to the
cooking temperature you will be setting on the
thermostat.

See Page 11 for 
Proper Placement of the Thermostat Bulb

10

Summary of Contents for MIRACLEAN Miraclean 2000

Page 1: ...lation Instructions 1 Damage in Shipment 1 Positioning 1 Ventilation 1 National Code Requirements 1 Gas Connections and Pipe Size 2 Flexible Gas Connections Quick Disconnect Devices 2 Leveling 2 Stand Assembly 3 Lighting Instructions 4 Shutdown 4 Cooking 4 5 Cleaning 6 Preventative Maintenance 7 Avoid Service Checklist 7 Cleaning Care Conditioning 7 Thermostat Calibration 7 Service Parts Ordering ...

Page 2: ...UALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Purchaser should post in a prominent location instruct...

Page 3: ...T RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS ABOVE FIRST STEPS POSITIONING Keep appliance area free and clear of any combustibles Position the Miraclean Griddle 6 inches 152mm from any combustible material A minimum of 24 inches 610mm should be provided at the front of the Miraclean Griddle for servicing and proper operation Air for combustion enters the Miraclean Griddle from the bo...

Page 4: ...sure Refer to serial plate for proper gas requirement for your particular model FLEXIBLE GAS CONNECTORS AND QUICK DISCONNECT DEVICES For an appliance equipped with casters The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or the Standard for Connectors for Moveable Gas Appliances CAN CGA 1 16 and a quick disconnect...

Page 5: ...ate to determine if the burner is set up for the proper type gas before connecting the quick disconnect or piping from the building gas supply pipe a Gas pressure at manifold NATURAL GAS 4 0 in W C b Gas pressure at manifold LP GAS 10 in W C 2 49kPa c Maximum incoming gas pressure NATURAL GAS 7 in W C 2 01kPa d Maximum incoming gas pressure LP GAS 11 in W C 2 98kPa 1 Connect incoming gas 3 ...

Page 6: ...e food being cooked more rapidly than other griddle plates because the food is placed directly on the metal surface It is the understanding of this rapid heat transfer that permits the practical and beneficial use of the Miraclean Griddle The Miraclean Griddle finds an application in all sorts of griddle work from cooking wheat cakes to scrambling eggs We use these two products as illustrations be...

Page 7: ...nventional griddles at least start at lower temperatures You may be able to work the temperature up as you become accustomed to the more rapid cooking of the Miraclean Griddle 2 Cook as usual but after each batch scrape the griddle in the work area completely clean using the 4 wide scraper supplied by Keating This may be the only cleaning you will ever need HIGH TEMPERATURE Since the Miraclean Gri...

Page 8: ...an surface is very hard With proper care the MIRACLEAN surface and its unique cooking properties will last for many years Damage done to the Miraclean surface is irreplacable NEVER USE A GRIDDLE STONE BRICK OR SCREEN TO CLEAN THE MIRACLEAN SURFACE DAMAGE DONE TO THE MIRACLEAN SURFACE BY GRIDDLE STONE BRICK OR SCREEN WILL VOID THE WARRANTY DO NOT HACK CHOP HIT OR CUT ON THE MIRACLEAN SURFACE YOU WI...

Page 9: ...s a thin layer of chrome oxide which acts as a releasing agent for food product You may feel that you need to recondition your griddle surface 1 Follow cleaning instructions on page 5 2 Heat the MIRACLEAN to 400 F for one hour 3 Lower thermostat to 350 F allowing the MIRACLEAN to cool to about 350 F as is evident when griddle cycles on or surface thermometer indicates correct temperature 4 Lightly...

Page 10: ...ET ELBOW 1 2 004194 14 ORIFICE HOLDER ASSEMBLY REFERENCE ONLY 15 FITTING 1 2 NPT MALE 000615 16 BURNER TUBE 1 2 X 9 1 800 KEATING 17 ELBOW 1 2 x 3 8 006477 18 GAS VALVE MILLIVOLT NATURAL GAS 023625 PROPANE GAS 023624 Figure 6 2 ITEM DESCRIPTION P N 1 CONTRON PANEL FRAME 1 800 KEATING 2 GREASE DRAWER 30 36 Deep 052505 3 SWITCH ROCKER 035030 4 SPARK IGNITER WITH ELECTRODE NO BRACKET 008327 5 CONTROL...

Page 11: ... is in pilot position c Thermostat is not turned on d Low gas presssure e Gas valve failure a Put ON OFF switch to ON position b Turn knob to ON position c Turn thermostat to desired temperature d Set manifold pressure to 4 WC nat 10 WC LP e Replace valve Temperature of griddle erratic a Thermostat is not calibrated b Air from exhaust hood excessive a Calibrate thermostat with exhaust system runni...

Page 12: ...NT 1 Lower the control panel by removing the screws 2 Disconnect the wires on the switch and remove switch 3 Snap the new switch into place and reconnect all wires 4 Return the control panel to its normal position THERMOSTAT REMOVAL AND REPLACEMENT 1 Lower the control panel by removing the mounting screws 2 Locate the bulb end of the thermostat and using a wrench loosen the front and rear bolts ho...

Page 13: ...r having a 1 1000MV range Conduct each check below by connecting meter test leads to terminals as indicated All readings are closed circuit A BURNER COIL CHECK A Reading Thermostat contacts CLOSED Gas Valve knob ON Main burner should come ON 1 If the reading is more than 100 millivolts and the automatic valve still does not come one replace the valve 2 If the closed circuit reading A reading is le...

Page 14: ...pilot position until maximum output is observed Then extinguish pilot and observe meter 2 Dropout of automatic pilot magnet sound should be audible should occur between 75 millivolts and 25 millivolts If dropout occurs outside these limits change the valve MILLIVOLT CONTROL VALVE To check Resistance of the gas valve connect one wire to the valve as shown 1 Resistance between the THTP TH terminals ...

Page 15: ...13 GAS GRIDDLE WIRING DIAGRAM CONTROL PANEL THERMOSTAT ON OFF SWITCH ...

Page 16: ...NTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from improper installation or maintenance abuse misuse modification or alteration by unauthorized service personnel or any other condition not attributable to a defect in material or workmanship Proper installation and maintenance ar...

Page 17: ...____________________________________________________ ADDRESS __________________________________________________________________________________________________________________ CITY ______________________________________________________________________________ STATE ________________ ZIP ____________ DEALER _____________________________________________________________________________________________...

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