KEB 12.R4.S0G.3201, Instruction Manual

Page 1: ...00 R4 S10 K150 BETRIEBSANLEITUNG INSTRUCTION MANUAL COMBIVERT Version 1 5 04 03 ...

Page 2: ...ng Die in dieser Betriebsanleitung verwendeten Piktogramme haben folgende Bedeutung Remark Before you start with the installation of the R4 S regenerative unit please read this manual carefully and pay special attention to the notes and suggestions This manual must be made available to every user Before working with the unit the user must become familiar with it This especially applies to the know...

Page 3: ...4 2 2 Parallel Operation 16 4 2 3 R4 S Regenerative unit and Supply Unit 17 4 2 4 R4 S as Combination with Inverter 18 4 2 5 Hints for EMV Conform Wiring 19 4 3 Connection of the Control 22 4 3 1 Terminal Assignment X1 23 5 Operation of the Unit 24 5 1 Initialisation 24 5 2 Operation during the Unit is running 24 5 2 1 Operation with Interface Operator 25 5 2 2 Operation with PC and System Softwar...

Page 4: ... User Definition ud Parameter 34 5 4 2 5 Free programmable Fr Parameter 35 5 4 2 6 Analog I O An Parameter 36 5 4 2 7 Digital Input di Parameter 37 5 4 2 8 Digital Output do Parameter 39 5 4 2 9 Level LE Parameter 41 5 4 2 10 Information In Parameter 42 6 Servicing 44 7 Out of Service Demounting and Waste Disposal 44 8 Fault Diagnosis 45 9 Register 46 10 Mark of Conformity 47 11 Short Description ...

Page 5: ...1 2 3 4 6 32 Parameter Description ud 7 33 Fr Free programmable 33 Parameter Description Fr 0 1 33 An Analog I O 34 Parameter Description An 14 15 16 17 34 di Digital Input 35 Parameter Description di 0 1 35 Parameter Description di 2 3 15 16 36 do Digital Output 37 Parameter Description do 0 37 Parameter Description do 1 2 3 9 10 11 17 18 19 25 38 LE Level 39 Parameter Description LE 8 9 10 12 13...

Page 6: ... and experience those with knowledge of the relevant standards and who are familiar with the field of power trasmission EN 50178 VDE 0100 VDE 0160 EN 60204 VDE 0113 as well as the approporiate regulations for your area Use as directed R4 S regenerative units serves for teeding back energy from the DC bus circuits of frequency inverters Operation with R4 S regenerative units is only allowed in conn...

Page 7: ...4 VDE 0113 the power semiconductor of the unit must be disconnected because of the danger of destruction This is permissble in compliance with the standard since all inverters are given a high voltage test in the end control at KEB in accordance with EN 50178 VDE 0160 When using components without isolated inputs outputs it is necessary that equipotential bonding exists between the components to b...

Page 8: ...th overcurrent protective devices With IT mains it is insulation monitoring with a pulse code measuring method A protective separation can be used with all mains forms as long as the required power and cable lengths permit this Operating Instructions Before starting all respective enclosures must be secured again as well as the terminals and screws must be checked to see that they are securely fix...

Page 9: ...y feedback in connection with nearly all standard frequency inverters of 200V 400 V Class These should be used when motors are connected to frequency inverters and because of the special conditions operate in a regenerative mode and a braking module with braking resistor converts energie in unused heat 2 2 Field Conditions The R4 S regenerative unit can be used if the following conditions are give...

Page 10: ... supply Uout 18 V DC max Output current Iout 300 mA external voltage supply Uin 24 V DC 10 25 Limiting continous current ImR 1A max switching voltage UmR 30V DC Installation Operating temperature TB 10 45 C Storage temperature TS 25 70 C Rel humidity without condensation max 95 Dimensions A x B x C mm 170 x 340 x 255 340x520x350 Mains line cross section for UL 4mm2 AWG 12 10mm2 AWG 8 4mm2 AWG 12 1...

Page 11: ...d start up of the R4 S regenerative unit is only allowed by qualified personnel Safe and trouble free operation is only possible with the following standards DIN VDE 0100 DIN VDE 0113 DIN VDE 0160 DIN VDE 0875 and other relevant local conditions The unit must be earthed via the protective conductor The power terminals L1_2 L2_2 and L3_2 and the terminals for synchronization L1 L2 L3 must be execut...

Page 12: ... 4 3 0 3 2 5 6 0 0 1 0 2 3 g k 5 8 a c 9 1 0 1 0 6 T 4 R 1 2 0 4 1 0 6 4 4 3 2 5 6 0 0 1 0 5 4 g k 6 1 a c 9 1 0 1 0 6 T 4 R 2 2 0 7 2 5 9 6 0 3 1 6 1 0 3 2 5 5 6 g k 9 2 a c t s e u q e r n o 9 1 0 1 0 6 T 4 R 5 2 H C B A H Ø F A G Ø F Housing A B C F G H Weight G 170 340 255 7 150 330 10 kg R 340 520 355 10 300 495 28 kg C B H ØF G A 4 1 Installation of the Unit 4 1 1 Measurements Installation ...

Page 13: ... 1 g k 4 4 1 4 8 4 8 0 R R D 2 2 5 0 2 0 5 3 0 0 3 5 1 0 3 1 0 4 2 g k 5 3 5 ØF B H G C A 15 cm 15 cm 3 cm 4 1 2 Installation Instructions The R4 S regenerative unit is designed for a installation in a vertical control cabinet 15 cm min distance at air inlet and air outlet to the next subassembly R4 S regenerative units in G housing can be mounted side to side without min clearance Thesameappliest...

Page 14: ...or shielding earthing Terminal marking Installation Bridge when there is no monitoring Thermo contact Break contact Temperature detector PTC Operate resistor 1 65 4 kOhm Resetting resistor 0 75 1 65 kOhm according to VDE 0660 part 302 The terminal markings UZK and UZK are used in the following connection pictures They show the different terminal markings of the DC bus according to the respective K...

Page 15: ...he semiconductors but they don t have the function to protect conductor cross sections To avoid invalid high commutation notches a commutating choke Art No see 2 4Technical data must be connected on line side The connection of the synchronization lines must be executed via back up fuses with max 4A according to VDE power protection with twisted cable 0 75 mm2 When using a KEB HF Filter R4 Art No s...

Page 16: ...is higher than the rated power of a R4 S rege nerative unit the feedback power can be increased by cascading of two or more R4 S regenerative units In this constellation the feedback power is increased by the value of the rated power of the additional R4 S regenerative units During parallel operation an own commutating choke must be connected to every R4 S regenerative unit The fuses must be set i...

Page 17: ...ill be destroyed Only use the mains commutating choke described by KEB The average value of the taken direct current must not exceed the max value of the direct current IDC MAX In case that the R4 S regenerative unit is used as regenerative and supply unit a parallel operation of the R4 S regenerative unit is not possible If there are several frequency inverters connected to the R4 S Feedback unit...

Page 18: ... regenerative unit can be combined with frequency inverters with DC bus connection see picture 1 In this case the frequency inverter must be con nected to the supply via a separate choke 4 UK see picture 2 K1 or mains switch R4 IN OUT OUT IN L1_2 PE L1 L2 L3 L2_2 L3_2 PE L1 L2 L3 FU L1 L2 L3 U V W HF Filter R4 PE M 3 3 L1 L2 L3 L1 L2 L3 L3 L3 L2 L2 L1 L1 UZK B6 Rectifier IGBT s ...

Page 19: ... possible to 30cmfrom the interference source and in metal to metal contact with the mounting plate with a large contact surface Always equip inductive control elements contactors relays etc with suppressors such as varistors RC elements or damping diodes All connections must be kept as short as possible and as close as possible to the earth as free lines work as active and passive antennas Shield...

Page 20: ...u S E P t n i o p r a t s n o m m o c a 9 E P t n i o p r a t S e g n a r l o r t n o c r o f 0 1 g n i h t r a e l a i t n e t o p i u q E 3 1 n o i t c e n n o c s n i a M a 3 1 n o i t c e n n o c s n i a M l o r t n o C t r a p 4 1 s e n i l l o r t n o C e g r a l c a t n o c e c a f r u s t o t g n i s u o h The installation diagram shows the optimum arrangement solution of the units This di...

Page 21: ... a M n o i t c e t o r p n i a M p p u s e c n e r e f r e t n i o i d a R r e t l i f d e s s e r U F u 4 R r e t l i F a 3 U F r e t l i F b 3 4 R r e t l i F c 3 e k o h c g n i t a t u m m o C t i n u k c a b d e e F S 4 R e s u f s u b C D r e t r e v n i y c n e u q e r F r o t o M g n i t n u o m d e z i n a v l a G e t a l p M 3 c b M 3 a R4 R4 FU FU PE L1 L2 L3 3a 3b 3c 1 2 4 5 6 7 8 Inst...

Page 22: ... 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 RS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4 3 Connection of the Control The connections of all control signals are on the front side of the control card on terminal strip X1 Installation analog output digital transistor output Parallel Operation of several R4 S regenerative units Digital analog Outputs Digital Inputs Exter...

Page 23: ... t s r o f t u p t u o r o t s i s n a r t e l b a m m a r g o r p d e t a l o s I c i g o L P N P l o r t n o c t s o h o t S 4 R e h t f o n o i t a c i d n i A m 0 2 x a m 5 1 1 X T U O _ N A t u p t u o g o l a n A t l u a f e D d a o l l a u t c a s e i l p p u s h c i h w t u p t u o g o l a n a e l b a m m a r g o r P a V 0 1 o t V 0 f o l a n g i s e g a t l o v l a n o i t r o p o r p 6 1...

Page 24: ...onisation the actual mains frequency is set and the connection of the R4 S regenerative unit is correct If the release signal terminal ST is set the R4 S regenerative unit takes independently its function Dependent on the actual demand the R4 S regenerative unit is in the status Active or Stdby Status Stdby The R4 S regenerative unit defects a normal voltage level in the DC bus of the connected fr...

Page 25: ...r e t t i m s n a r T 9 B B D x T 5 8 4 S R B l a n g i s r e t t i m s n a r T FUNC SPEED START STOP ENTER F R 5 4 3 2 1 9 8 7 6 Operating the Unit 5 2 1 Operation with Interface Operator Local Operation For local operation of the R4 S regenerative unit an operator ia necessary To prevent malfunctions the inverter must be brought into noP status control release terminal X1 8 open A start of the R...

Page 26: ...and indicates which part can be changed with UP DOWN With ENTER the flashing dot can be changed between parameter group and parameter number To change the parameter group the ENTER key must be pressed until the dot behind the parameter group flashes With UP DOWN the requested parameter group can be adjusted When the parameter group is changed the parameter number is set to the lowest available par...

Page 27: ...led ENTER parameters since they must be confirmed by ENTER When pressing UP DOWN only the display is changed but not the value stored in the regenerative unit When the display value is different from the stored value in the regenerative unit then this is marked by a dot in the display By pressing ENTER the display value is stored in the R4 s regenerative unit and the dot is deleted The parameter v...

Page 28: ...e h t r o f s n o i t i d n o c g n i h c t i w S n o i t a m r o f n I n I r e t e m a r a p s i s o n g a i d d n a r e b m u n l a i r e s e p y t t u o b a n e n o i t a m r o f n I c t e r e b m u n S Q r e t n u o c r o r r e l o r t n o C S C s t n e m t s u j d a r e l l o r t n o c r o f r e t e m a r a P ENTER F R Error Confirmed with ENTER 5 3 2 Special Displays Error Message If a fault...

Page 29: ... P r e d n U C O E 4 x 6 1 t n e r r u c t u p t u o t n e r r u C r e v O d e t a r I H O E 8 t i n u k c a b d e e f e h t f o g n i t a e h r e v o t a e H r e v O H O d E 9 r u t a r e p m e t t a e H r e v O e v i r D e e k o h c g n i t a t u m m o c e h t f o g n i r o t i n o m d e r e g g i r t s a h t u o n u r s a h e m i t g n i n r a w e r p d n a L O E 6 1 g n i n n u r s i t i n u k...

Page 30: ... a i v d e t e l e d e b n a c y r o m e m k a e p e h T t e s e R n O r e w o P g n i s s e r p y b d e t e l e d e b n a c 2 1 u r 4 1 u r s u t a t S l a n i m r e T t u p n I e n o f I n o i t a r e d i s n o c d n i f t o n o d s n o i t a n i b m o c l a c i g o L s l a n i m r e t t u p n i e h t f o s u t a t s l a c i g o l e h t s w o h s 4 1 u r f o m u s e h t d e r e g g i r t e r a s...

Page 31: ... s l a r e v e s f I d e y a l p s i d s i e u l a v l a m i c e d g n i d n o p s e r r o c d e y a l p s i d s i e u l a v o N t i B e u l a V l a m i c e D t u p n I s l a n i m r e T 0 1 C L F B L F A L F y a l e R 1 t u O 3 1 X 2 1 X 1 1 X 1 2 C L R B L R A L R y a l e R 2 t u O 3 2 1 X 2 2 1 X 1 2 1 X 2 4 t u p t u o r o t s i s n a r T 3 t u O 4 1 1 X a l p s i D 4 2 u r r e t n u o C L O y...

Page 32: ...o i t c n u F 6 1 n P H O d E r o r r E e m i T k a e r B l a n g i s l a n r e t x e e h t r e t f a d e y a l e d e b n a c e k o h c g n i t a t u m m o c e h t f o t a e h r e v o H O d E r o r r e e h t 6 1 n P h t i W t e s s i 9 5 n P t E n E r o r r E e m i T k a e r B t e s s i l a n g i s l a n r e t x e e h t r e t f a d e y a l e d e b n a c y l p p u s s n i a m e h t f o e r u l i a ...

Page 33: ...e v e l e h t s e g n a r r e v o e l p m a x E t n e m t s u j d A e g a t l o V y l p p u S e g a t l o V s u b C D e g a t l o V k c a b d e e F 5 0 1 7 2 S C U t e n V 0 0 4 U K Z U t e n x x V 0 0 4 2 0 0 1 V 5 6 5 2 U k c ü r U K Z 7 2 S C x 0 0 1 U k c ü r 5 0 1 x 0 0 1 5 6 5 V 3 9 5 5 3 S C r e l l o r t n o C f o e d i s t u o s i y c n e u q e r f y l p p u s l a u c a e h t f I 2 5 u r ...

Page 34: ... o l l a t o n s e o d t i n u e h t f o M O R P E E y r o m e m r e t e m a r a p e h T n e t t i r w l l a t a h t r e t f A y r o m e m r e t e m a r a p e h t d n e t x e o t 0 o t t e s e b n a c E V A S O T U A 4 d u r e t e m a r a p d e r o t s e b t o n n a c s u b a i v r e t e m a r a p r e t e m a r a p w e n s u o u n i t n o c s t e g t i n u k c a b d e e f e h t f i y r a s s e c e...

Page 35: ...f s g n i t t e s c i s a b d e r o t s e h t y p o c n a c u o y 2 t i n i n o i t c n u f h t i W s e u l a v t l u a f e d e h t h t i w n e t t i r w r e v o e r a s t n e m t s u j d a r e t e m a r a p e h T P o n s u t a t s o t n i s i t i n u k c a b d e e f S 4 R e h t f i e n o d e b y l n o n a c n o i t c n u f s i h T 0 r F d r a o b y e K e b t o n n a c 0 r F 0 r F y b d e r e g g ...

Page 36: ...0 1 e g a t l o v s u b C D V 0 0 0 1 o t V 0 7 1 6 1 5 1 n A s t u p t u o d n a s t u p n i g o l a n a e h t f o r e i f i l p m a c i t s i r e t c a r a h C e g a t l o v V 0 1 0 0 1 f o e u l a v t u p t u o t a s e i l p p u s t u p t u o g o l a n a e h T c i t s i r e t c a r a h c e h t o t e c n e u l f n i n a e v a h 7 1 d n a 6 1 5 1 n A r e i f i l p m a c i t s i r e t c a r a h c ...

Page 37: ... l e S e u l a v r e t e m a r a P l a n i m r e t t u p n i e h t f o c i g o L 0 P N P 1 N P N 0 i d r e t l i f e s i o n l a t i g i D s t u p n i l o r t n o c t a s n o i t c n u f l a m t s n i a g a y t i v i t i s n e s e h t s e c u d e r r e t l i f l a t i g i d e h T 0 i d h t i w d e t s u j d a s i s t u p n i e h t f o e m i t n o i t c a e r e h T ru 14 di 0 di 2 ru 16 di 15 di 16...

Page 38: ...i t c n u F t u p n I d e t s u j d a s i 1 I t u p n i e l b a m m a r g o r p e h t f o n o i t c n u f e h t 3 i d h t i W e u l a V r e t e m a r a P n o i t c n u F t u p n I 0 n o i t c n u f o n 1 F E E r o r r e l a n r e t x e s r e g g i r t t u p n i 5 1 i d e c r u o S l a n g i S t c e l e S r e t e m a r a p f o e t a t s e h t r o p i r t s l a n i m r e t e h t f o e t a t s e h t ...

Page 39: ...2 1 A 2 1 0 7 0 o d 9 1 c i g o l n o i t i d n o c 3 t u O 3 1 A 2 1 0 7 0 o d 5 2 n o i t c e n n o c n o i t i d n o c t u p t u O 9 1 A 2 1 0 7 0 0 o d c i g o L t u p t u O d e t r e v n i h c a e r o F d e d o c t i b s i r e t e m a r a p e h T s t u p t u o l a t i g i d e h t f o g n i t r e v n i s e l b a n e c i g o l t u p t u o e h T e h t f o m u s e h t d e t r e v n i e b d l u o ...

Page 40: ... i d e t s u j d a s i e u l a v l a m i c e d e v i t c e p s e r e h t t u p t u o g n i d n o p s e r r o c e h t o t n o i t i d n o c t u p t u o n a e t a v i t c a o T h c a E 7 1 u r r e t e m a r a p n i d e y a l p s i d s i n o i t i d n o c t u p t u o e h t f o e t a t s e h T n o i t i d n o c x t u O t c e l e S r e t e m a r a p l a m i c e d g n i d n o p s e r r o c e h t g n i t...

Page 41: ...u p t u o r o f d i l a v s i 1 l e v e l g n i d a o l f o e t a R s t u p t u o 4 1 3 1 2 1 E L l e v e L t n e r r u C t n e r a p p A e h t f o s n o i t i d n o c t u p t u o t n e d n e p e d t n e r a p p a e h t r o f s e u l a v n o s i r a s n e p m o c e h t e r a s r e t e m a r a p e s e h T c t e 1 n o i t i d n o c t u p t u o r o f d i l a v s i 1 l e v e l t n e r r u c t n e r a ...

Page 42: ... 1 0 5 5 2 0 n I 3 4 P O r e t n u o c r o r r E B 2 C 2 1 0 5 5 2 0 n I 4 4 H O r e t n u o c r o r r E C 2 C 2 1 0 5 5 2 0 0 n I t i n U k c a b d e e F e p y T r e b m u n l a m i c e d a x e h s a d e y a l p s i d s i t i n u k c a b d e e f e h t f o e p y t e h T g n i n a e m g n i g o l l o f e h t e v a h s t i b l a u d i v i d n i e h T o N t i B g n i n a e M 0 s s a l c e g a t l o V...

Page 43: ... t d n a d e t a v i t c a s i S I V I B M O C n e h w s t r a t s y l l a c i t a m o t u a 2 1 1 1 0 1 9 8 7 n I r e b m u N r e m o t s u C r e b m u N l a i r e S t i n u k c a b d e e f S 4 R e h t y f i t n e d i r e b m u n r e m o t s u c d n a r e b m u n l a i r e S 3 1 n I r e b m u N S Q s n o i t a m r o f n i l a n r e t n i s n i a t n o c r e b m u n S Q e h T 0 4 n I r o r r E t s...

Page 44: ... capacitor discharge time Before starting to work the safe isolation from supply must be verified with measurements in the system All installation and connection work must be done when the system is switched off The intermediate circuit capacitors are still charged with high voltage for a short period of time The unit can be worked on again after it has been switched off for 5 minutes Waste Dispos...

Page 45: ...a H g n i l o o c t n e i c i f f u s n i h g i h o o t e r u t a r e p m e t t n e i b m a r e v o o N e r u t a r e p m e t H O n E o N r o r r e e r u t a r e p m e t r e v o l a n r e t n i t e s e r e b n a c H O E r o r r E r e v O e r u t a r e p m e t n o i t a t u m m o c e k o h c H O d E s i e k o h c g n i t a t u m m o c e h t n e h w d e r e g g i r t s i r o r r e e r u t a r e p m ...

Page 46: ... Interface 25 K Keyboard Operation 26 L Level Parameter 41 Local Operation 25 N Normal Use 6 Normal Use 6 9 O Operating Instructions 8 Operation of the Unit 24 Operation with Interface Operator 25 Operation during the Out of Service 44 P Parallel Operation 15 Parameter 28 Parameter Description 29 Parameter Identification 26 Parameter Number 26 Parameter Summary 28 Parameter Value 27 Power Circuit ...

Page 47: ...ber States relating to all electrical equipment that has a voltage rating between 50V and 1000V AC or 75V and 1500V DC Further details regarding this standard are found in the annex CE marking on product yes Responsible Karl E Brinkmann GmbH Försterweg 36 38 D 32683 Barntrup Place date Barntrup 17 August 1998 Issued by W Hovestadt Conformance Officer W Wiele Technical Manager The annex is part of ...

Page 48: ...GB 48 Notice ...

Page 49: ...ification Mode 2 Parameter value Selection between parameter number and parameter group Change of the parameter number parameter group Selection between operation mode 1 and operation mode 2 Change of the parameter value Error Accept Message with ENTER Short Description 11 Short Description n o i t a r e p O d r a d n a t S e g a s s e M r o r r E ...

Page 50: ...GB 50 ...

Page 51: ...oduction even in extracts is strictly prohibited Vor der Auslieferung durchlaufen alle Produkte mehrfach eine Qualitäts und Funktionskontrolle so daß Fehler auszuschließen sind Bei Beachtung unserer Betriebsanleitung sind keine Störungen zu erwarten Sollte sich trotzdem ein Grund zur Reklamation ergeben setzen Sie sich bitte mit KEB in Verbindung Für Fehler die aufgrund falscher Behandlung falsche...

Page 52: ...14 rue Gustave Eiffel F 94510 LA QUEUE EN BRIE Tél 0033 1 49620101 FAX 0033 1 45767495 E mail sfkeb 4 wanadoo fr KEB UK Ltd 6 Chieftain Buisiness Park Morris Close Park Farm Wellingborough GB Northants NN8 6 XF Tel 0044 1933 402220 FAX 0044 1933 400724 Internet www keb uk co uk E mail info keb uk co uk KEB Italia S r l Via Newton 2 I 20019 Settimo Milanese Milano Tel 0039 02 33500782 FAX 0039 02 3...