KEB COMBILINE 07Z2F04-1003, Instructions For Use Manual

Page 1: ...COMBILINE Z2 INSTRUCTIONS FOR USE INSTALLATION Z2 OUTPUT FILTER Translation of the original manual Document 20184032 EN 03 ...

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Page 3: ... case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation which may cause minor injury in case of non ob servance of this safety instruction NOTICE Situation which can cause damage to property in case of non obser vance RESTRICTION Is used when certain condi...

Page 4: ...s well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and changes are expressly reserved in particular due to technical changes This also applies to any violation of industrial property rights of a third party Selection of our units in view of their suitabi...

Page 5: ...epair 13 1 7 Disposal 13 2 Product Description 14 2 1 Specified application 14 2 2 Unintended use 14 2 3 Product features 15 3 Technical Data 16 3 1 Operating conditions 16 3 1 1 Climatic environmental conditions 16 3 1 2 Mechanical environmental conditions 17 3 1 3 Chemical mechanical active substances 17 3 1 4 Electrical operating conditions 17 3 1 4 1 Device classification 17 3 2 Device data 18...

Page 6: ...23 to 30 40 4 5 Connection of the capacitor modules 41 4 5 1 Connecting example for capacitor modules with M12 screw connection 41 4 5 2 Connection of the capacitor module in the housing 41 4 5 3 Connection of the capacitor module with a power capacitor 42 4 5 4 Connection of the capacitor module with two power capacitors 42 4 5 5 Connection of the capacitor module with three power capacitors 43 4...

Page 7: ...hematic diagram with output filter 35 Figure 12 Connection of the motor chokes size 07 to 12 37 Figure 13 Connection of the motor chokes size 13 to 19 38 Figure 14 Connection of the motor chokes size 20 to 22 39 Figure 15 Connection of the motor chokes size 23 to 30 40 Figure 16 Connecting example for capacitor modules with M12 screw connection 41 Figure 17 Connection of the capacitor module in th...

Page 8: ...nces 17 Table 4 Device classification 17 Table 5 Mechanical data of the motor chokes 18 Table 6 Electrical data of the motor chokes 19 Table 7 Mechanical data of the capacitor modules 20 Table 8 Electrical data of the capacitor modules 21 Table 9 Technical data of the cable sets 22 Table 10 Possible combination of output filters 24 Table 11 Rated data NC contact 36 ...

Page 9: ...arameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and their severities Section 2 Transportation and handling IEC 104 670 CD EN60721 3 3 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and t...

Page 10: ...acturer for the area of electric drive technology They can be supplemented by local country or application specific safety instructions This list is not exhaustive Non observance of the safety instructions by the customer user or other third party leads to the loss of all resulting claims against the manufacturer NOTICE Hazards and risks through ignorance Read the instructions for use Observe the ...

Page 11: ... dissipation if installed in a dust proof housing Note installation position and minimum distances to surrounding elements Do not cover the ventilation openings Mount the drive inverter according to the specified degree of protection Make sure that no small parts fall into the COMBIVERT during assembly and wiring drilling chips screws etc This also applies to mechanical components which can lose s...

Page 12: ...pay attention to the following instructions The electrical installation shall be carried out in accordance with the relevant re quirements Cable cross sections and fuses must be dimensioned according to the design of the machine manufacturer Specified minimum maximum values may not be fallen below exceeded With existing or newly wired circuits the person installing the units or machines must ensur...

Page 13: ...ycle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector disposal organisations If no deviating agreement has been made between the customer and KEB or no deviating mandatory legal regulation exists KEB products marked in this way can be returned Company and keyword to the return point can be taken from the list below Shipping costs a...

Page 14: ...ilter is obtained The sine wave filter acts as a low pass filter for the switching frequency components of the drive converter output voltage and provides a sinusoidal voltage between the phases The components can be combined with each other in such a way that there is an optimal solution for every application 2 1 Specified application The output filters are intended for the installation into elec...

Page 15: ... the rate of voltage rise dv dt motor bearing currents motor losses motor noises When using an output filter Sinusoidal output voltage resulting in a reduction of motor losses motor warming motor noises bearing currents EMC emitted interference The structure itself is determined by Low loss winding strands as conductor material Core material specially designed for this frequency range Special capa...

Page 16: ...ative humidity EN 60721 3 2 2K3 95 at 40 C without condensation Operation Standard Class Notes Ambient temperature EN 60721 3 3 3K3 5 40 C extended to 10 45 C Coolant inlet tem perature Air 5 40 C 10 45 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version and degree of protec tion EN 60529 IP20 Size 07 19 IP00 From size 20 Site altitude Max 2000m above sea level With site altitud...

Page 17: ... 2 9Hz Acceleration amplitude 10m s 9 200Hz Shock limit values EN 60721 3 3 3M4 100m s 11 ms Table 2 Mechanical environmental conditions 1 Not tested 3 1 3 Chemical mechanical active substances Storage Standard Class Notes Contamination Gases EN 60721 3 1 1C2 Solids 1S2 Transport Standard Class Notes Contamination Gases EN 60721 3 2 2C2 Solids 2S2 Operation Standard Class Notes Contamination Gases...

Page 18: ... 1003 16Z2F04 1003 17Z2F04 1003 RK 16 35 M8 16 6 4 35 4 10 88 5 18Z2F04 1003 19Z2F04 1003 RK 35 35 35 2 5 44 3 20Z2F04 1003 Bolt M10 25 4 20 177 21Z2F04 1003 35 2 22Z2F04 1003 23Z2F04 1003 M10 50 1 20 177 24Z2F04 1003 70 2 0 25Z2F04 1003 26Z2F04 1003 M12 95 3 0 40 354 27Z2F04 1003 28Z2F04 1003 120 4 0 29Z2F04 1003 150 250 30Z2F04 1003 240 450 All data are rated values Table 5 Mechanical data of th...

Page 19: ...F04 1003 50 0 184 6 800 92 109 19Z2F04 1003 60 0 153 6 800 124 152 20Z2F04 1003 75 0 123 6 1 800 152 180 21Z2F04 1003 90 0 102 3 6 800 147 177 22Z2F04 1003 115 0 08 3 7 800 224 264 23Z2F04 1003 150 0 082 2 4 600 264 340 24Z2F04 1003 180 0 068 2 4 600 390 530 25Z2F04 1003 210 0 058 1 5 600 430 572 26Z2F04 1003 250 0 049 1 600 492 732 27Z2F04 1003 300 0 041 1 600 515 852 28Z2F04 1003 370 0 033 0 58 ...

Page 20: ...G24 0027 00Z2G24 0037 00Z2G24 0047 00Z2G24 0057 00Z2G24 0051 3 x M12 bolt Crimp connector M6 10 88 5 8 70 8 00Z2G24 0061 00Z2G24 0001 00Z2G24 0011 00Z2G24 0021 00Z2G24 0031 00Z2G24 0002 3 x FlatAL 80x2mm drilling 13mm Crimp connector M6 25 221 8 70 8 00Z2G24 0012 00Z2G24 0022 00Z2G24 0032 00Z2G24 0041 00Z2G24 0003 00Z2G24 0042 00Z2G24 0052 00Z2G24 0053 00Z2G24 0013 00Z2G24 0004 00Z2G24 0062 00Z2G2...

Page 21: ...0047 15 3 1 67 00Z2G24 0057 18 4 2 00Z2G24 0051 33 3 6 00Z2G24 0061 43 4 7 00Z2G24 0001 85 8 00Z2G24 0011 90 10 00Z2G24 0021 108 12 00Z2G24 0031 132 15 00Z2G24 0002 166 18 00Z2G24 0012 180 20 00Z2G24 0022 200 25 00Z2G24 0032 250 30 00Z2G24 0041 140 33 800 00Z2G24 0003 330 38 1600 00Z2G24 0042 200 41 800 00Z2G24 0052 200 45 00Z2G24 0053 210 53 00Z2G24 0013 370 45 1600 00Z2G24 0004 400 52 00Z2G24 00...

Page 22: ... current per conductor in A 00Z2T09 0002 3 x 300 1 5 Wire end ferrule 1 5mm 26 00Z2T09 0010 3 x 1000 10 Ring crimp connector M12 80 00Z2T09 1010 10 Ring crimp connector M12 Ring crimp connector M10 80 00Z2T09 2010 10 Ring crimp connector M12 Wire end fer rule 10mm 80 00Z2T09 0025 25 Ring crimp connector M12 140 00Z2T09 1025 25 Ring crimp connector M12 Ring crimp connector M10 140 00Z2T09 1035 35 0...

Page 23: ...G24 0061 00Z2T09 2010 00Z2G24 0051 00Z2T09 2010 00Z2G24 0047 00Z2T09 0002 18 50 18Z2F04 1003 00Z2G24 0001 00Z2T09 2010 00Z2G24 0001 00Z2T09 2010 00Z2G24 0061 00Z2T09 2010 00Z2G24 0057 00Z2T09 0002 19 60 19Z2F04 1003 00Z2G24 0011 00Z2T09 2010 00Z2G24 0001 00Z2T09 2010 00Z2G24 0061 00Z2T09 2010 00Z2G24 0051 00Z2T09 2010 20 75 20Z2F04 1003 00Z2G24 0021 00Z2T09 1010 00Z2G24 0001 00Z2T09 1010 00Z2G24 0...

Page 24: ...070 00Z2G24 0032 00Z2T09 0070 00Z2G24 0022 00Z2T09 0035 00Z2G24 0021 00Z2T09 0025 29 460 29Z2F04 1003 00Z2G24 0043 00Z2T09 0095 00Z2G24 0062 00Z2T09 0070 00Z2G24 0003 00Z2T09 0070 00Z2G24 0032 00Z2T09 0070 00Z2G24 0031 00Z2T09 0025 30 570 30Z2F04 1003 00Z2G24 0014 2x00Z2T09 0070 00Z2G24 0062 00Z2T09 0095 00Z2G24 0004 00Z2T09 0095 00Z2G24 0003 00Z2T09 0070 00Z2G24 0002 00Z2T09 0035 Table 10 Possibl...

Page 25: ...7 to 12 H1 d2 H B T L1 d1 L3 Mounting direction Size B H H1 T L1 L2 L3 d1 d2 Weight 07Z2F04 1003 130 371 400 85 100 350 5 5 5 5 3 5 09Z2F04 1003 3 9 10Z2F04 1003 4 1 12Z2F04 1003 4 7 Figure 1 Dimensions and weights motor chokes size 07 to 12 All dimensions in mm all weights in kg ...

Page 26: ...3 168 160 160 280 135 145 120 7 6 5 5 5 15Z2F04 1003 168 160 160 310 135 145 120 7 6 5 6 6 16Z2F04 1003 168 160 160 315 135 145 120 7 6 5 7 0 17Z2F04 1003 232 180 180 255 150 160 184 8 5 8 5 10 0 18Z2F04 1003 245 180 180 260 150 160 184 8 5 8 5 11 2 19Z2F04 1003 250 180 190 270 150 160 184 8 5 8 5 11 7 Figure 2 Dimensions and weights motor chokes size 13 to 19 All dimensions in mm all weights in k...

Page 27: ... d2 Size B H H1 T L1 L2 L3 d1 d2 Weight 20Z2F04 1003 313 180 205 275 150 160 244 8 5 8 5 15 0 21Z2F04 1003 335 180 220 275 150 160 244 8 5 8 5 17 3 22Z2F04 1003 335 180 240 265 150 160 244 8 5 8 5 17 0 Figure 3 Dimensions and weights motor chokes size 20 to 22 All dimensions in mm all weights in kg ...

Page 28: ...5 25 32 8 25Z2F04 1003 350 170 270 425 144 310 120 15 10 5 25 35 0 26Z2F04 1003 370 170 300 435 144 310 120 15 10 5 25 41 0 27Z2F04 1003 465 180 300 440 150 400 160 15 10 5 25 45 0 28Z2F04 1003 450 180 325 465 150 400 160 15 10 5 25 58 5 29Z2F04 1003 460 180 330 480 150 400 160 15 10 5 25 62 0 30Z2F04 1003 465 180 350 500 150 400 160 15 10 5 25 72 0 Figure 4 Dimensions and weights motor chokes siz...

Page 29: ...les in housing 1 111 4 106 237 252 5 5 30 15 222 65 Material number 00Z2G24 00x5 00Z2G24 00x6 00Z2G24 00x7 Weight 1 6kg Dimensions All dimensions in mm Figure 5 Dimensions and weight of capacitor modules in housing 1 Installation position variable ...

Page 30: ...3 40 4 0 4 0 8 120 160 360 340 80 105 1x Mounting direction Material number 00Z2G24 00x1 Weight 5 6kg Dimensions All dimensions in mm Figure 6 Dimensions and weight capacitor module with a power capacitor CAUTION Transport instructions Use only the recessed grips for transport ...

Page 31: ... 340 360 8 13 Mounting direction Material number 00Z2G24 00x2 Weight 11 6kg Dimensions All dimensions in mm Figure 7 Dimensions and weight capacitor module with two power capacitors CAUTION Transport instructions There is a risk of injury when lifting at the bus bar Use only the recessed grips for transport ...

Page 32: ... 360 270 310 Mounting direction Material numbers 00Z2G24 00x3 Weight 17 7kg Dimensions All dimensions in mm Figure 8 Dimensions and weight capacitor module with three power capacitors CAUTION Transport instructions There is a risk of injury when lifting at the bus bar Use only the recessed grips for transport ...

Page 33: ... 310 340 360 Mounting direction Material numbers 00Z2G24 00x4 Weight 22 5kg Dimensions All dimensions in mm Figure 9 Dimensions and weight capacitor module with four power capacitors CAUTION Transport instructions There is a risk of injury when lifting at the bus bar Use only the recessed grips for transport ...

Page 34: ...r motor choke and motor For capacitors with double hole cable lug the inner hole must be used for the motor connection and the outer hole for the capacitor connection 4 1 Schematic diagram with motor choke U V W PE PE U V W T1 T2 T1 T2 U1 1 V1 1 W1 1 U1 2 V1 2 W1 2 Legend Drive converter Motor choke Shielded motor cable Motor T1 T2 Connection temperature monitoring U V W Output drive converter Con...

Page 35: ... filter Capacitor module Shielded motor cable Motor T1 T2 Connection temperature monitoring U V W Output drive converter Output terminal DC link U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke U1 3 V1 3 W1 3 Connection capacitor PE Protective earth connection Functional equipotential bonding via metal housing on galvanized mounting plate Figure 11 Schematic diagram with output f...

Page 36: ...om size 25 are equipped with temperature switches This must be connected with the input terminals T1 T2 of the drive converter 4 3 1 Rated data NC contact temperature monitoring Contact Data Tripping temperature 155 C AC cos φ 1 0 2 5A 250V AC cos φ 0 6 1 6A 250V DC ohmic 1 6A 24V DC ohmic 1 25A 48V Table 11 Rated data NC contact ...

Page 37: ...of the motor chokes size 07 to 12 U1 2 U1 2 V1 2 V1 2 W1 2 W1 2 U1 1 V1 1 W1 1 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke at the stranded wires U1 2 V1 2 W1 2 Output motor choke at the terminal block Figure 12 Connection of the motor chokes size 07 to 12 ...

Page 38: ...onnection 4 4 2 Connection of the motor chokes size 13 to 19 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 13 Connection of the motor chokes size 13 to 19 ...

Page 39: ... Connection of the motor chokes size 20 to 22 U1 1 U1 2 V1 1 V1 2 W1 1 W1 2 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 14 Connection of the motor chokes size 20 to 22 ...

Page 40: ...1 W1 2 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 15 Connection of the motor chokes size 23 to 30 Motor chokes of sizes 25 to 30 have a temperature switch NC This must be connected with the input terminals T1 T2 of the drive converter ...

Page 41: ...ttom Optional ring crimp connector Brass disc M12 screw Figure 16 Connecting example for capacitor modules with M12 screw connection The M12 screw must be counterfixed during assembly The tightening torques can be found in chapter Mechanical data of the motor chokes 4 5 2 Connection of the capacitor module in the housing 3 2 1 U1 3 V1 3 W1 3 Legend Protective earth connection U1 3 V1 3 W1 3 Capaci...

Page 42: ... of the capacitor module with a power capacitor The 3 phases can be contacted at the 3 connection points 4 5 4 Connection of the capacitor module with two power capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 19 Connection of the capacitor module with two power capacitors The 3 ph...

Page 43: ... capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 20 Connection of the capacitor module with three power capacitors The 3 phases can be contacted at the 3 connection points ...

Page 44: ... capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 21 Connection of the capacitor module with four power capacitors The 3 phases can be contacted at the 3 connection points ...

Page 45: ...e serve to accommodate the appropriate lifting devices for the transport WARNING Incorrect chain angle damages the lifting eyes Maintain a chain angle of max 60 Always attach to two lifting eyes simultaneously Only place the chokes on the stand Do not stand under suspended chokes during the transport 60 Figure 22 Transport of a motor choke ...

Page 46: ... other compo nents 4 7 1 Installation position of the motor chokes Material number Installation position 07Z2F04 1003 12Z2F04 1003 Hanging vertical 13Z2F04 100x 30Z2F04 100x Standing Illustrations of the motor chokes in installation position are listed in chapter Dimensions and weights 4 7 2 Installation position of the capacitor modules Material number Installation position 00Z2G24 00x1 00Z2G24 0...

Page 47: ...otor chokes must be ventilated from size 25 and from an operating frequency of 600 Hz Ventilation must be in the lower third of the motor choke height The air flow must be at least 15 m min A Legend A 1 3 of the motor choke height Figure 23 Ventilation of the motor chokes from size 25 ...

Page 48: ... D E F C D A 150 6 B 150 6 C 150 6 D 150 6 E 0 0 F 150 6 Figure 24 Installation clearances for wall mounting 4 7 5 Installation clearances for floor mounting for capacitors 00Z2G24 00x1 00Z2G24 00x2 00Z2G24 00x3 00Z2G24 00x4 and motor chokes 13 30Z2F04 1003 Installation distances Dimen sion Distance in mm Distance in inch A B D E F C D A 100 4 B 0 0 C 100 4 D 100 4 E 100 4 F 100 4 Figure 25 Instal...

Page 49: ...Acceptability In order to be judged acceptable as a component of electri cal equipment the following conditions shall be met When operated at 601 1600 Hz these devices shall be mounted into an ultimate en closure having an actively fan forced air cooling as follows Models Max distance from choke mm Min fan performance m min No of fans All 300 15 1 All models Maximum Surrounding Air Temperature 45 ...

Page 50: ...licable for all power field wiring terminals For Use in a Pollution Degree 2 environment For installations according to Canadian National Standard C22 2 No 274 13 For use in Pollution Degree 2 and Overvoltage Category III environments only Control Circuit Overcurrent Protection Required Only for use in non corner grounded type WYE source not exceeding 230V 277V 346V phase to ground ...

Page 51: ...History Version Date Description 00 2018 09 Completion of pre series 01 2019 02 Completion of the series version 02 2020 01 Corrections to the drawings editorial changes 03 2020 06 Dimensions adapted to size 23 26Z2 editorial changes ...

Page 52: ...52 NOTIZEN ...

Page 53: ...RE KEB PARTNERS WORLDWIDE www keb co uk contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China Tel 86 21 37746688 Fax 86 21 37746600 E Mail info keb cn Internet www keb cn Poland KEB Automation KG Tel 48 60407727 E Mail roman trinczek keb de Internet www keb de Republic of Korea KEB Automatio...

Page 54: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de ...