KEB COMBIVERT 00F6V80-001A, Instructions For Use Manual

Page 1: ...Instrcution for Use COMBIVERT F6 Installation F6 Control Application Übersetzung der Originalanleitung Dokument 20118593 EN 07 ...

Page 2: ...ressum KEB Automation KG Südstraße 38 D 32683 Barntrup Deutschland Tel 49 5263 401 0 Fax 49 5263 401 116 E Mail info keb de URL https www keb de ma_dr_f6 cu a inst 20118593_en Version 07 Ausgabe 09 11 2022 ...

Page 3: ...essories 12 3 4 Connection and control elements 13 3 5 Motor monitoring X1C temperature brake 13 3 6 Control terminal strip X2A 14 3 7 Safety terminal block X2B 14 3 8 Encoder interfaces X3A X3B 14 3 9 Diagnostic interface X4A 14 3 10 Realtime Ethernet module 14 3 11 Status LEDs 14 3 11 1 Boot display 14 3 11 2 VCC LED 15 3 11 3 NET ST LED 15 3 11 4 DEV ST LED 15 3 11 5 OPT LED 15 4 Connection of ...

Page 4: ...7 3 Realtime Ethernet module 28 8 Encoder interfaces 29 8 1 Multi Encoder Interface 29 8 2 Input signals 30 8 3 Encoder sockets X3A X3B 31 8 4 Encoder cable length 31 8 5 Description of the encoder interfaces 32 9 Brake control and temperature detection 34 9 1 Brake control 34 9 2 Temperature detection 35 9 2 1 Operation without temperature detection 35 9 2 2 Connection of a KTY sensor 36 9 2 3 Co...

Page 5: ... Figures Abb 1 Pin assignment socket D Sub 9 top view 25 Abb 2 Serial cable for the connection to a PC 25 Abb 3 Connection CAN bus 27 Abb 4 Assignment of the input signals as difference signals 30 Abb 5 Encoder cable length 32 Abb 6 Connection of a brake 34 ...

Page 6: ... ST LED 15 Tab 6 Function DEV ST LED 15 Tab 7 Function OPT LED 15 Tab 8 Wire end ferrules and stripping length 16 Tab 9 Assignment of the terminal strip X2A 17 Tab 10 Calculation the current consumption 22 Tab 11 Serial interfaces 25 Tab 12 Connecting cable 25 Tab 13 Assignment of the encoder sockets X3A and X3B 31 Tab 14 Encoder specifications 32 Tab 15 Assignment of the terminal block X1C 34 Tab...

Page 7: ...ious bodily injury if not observed a Measures to avoid the hazard b Can be supplemented by an additional danger sign or pictogram WARNUNG Type and or source of the hazard May cause death or serious injury if not observed a Measures to avoid the hazard b Can be supplemented by an additional danger sign or pictogram VORSICHT Type and or source of the hazard May cause bodily injury if not observed a ...

Page 8: ...iled in the documentation you can request the necessary information via the local KEB Automation KG agency The use of our units in the target products is beyond of our control and therefore exclusively the responsibility of the customer The information contained in the technical documentation as well as any user spe cific advice in spoken and written and through tests are made to best of our know ...

Page 9: ...t of the instruction manual describes the implemented control card It is only valid in conjunction with the instructions for use of the power part contains only supplementary safety instructions if certain functions or properties are version dependent this is indicated at the appropriate place The version number of the COMBIVERT can be found in brackets after the material number ...

Page 10: ...y can be generated d Await capacitor discharge time min 5 minutes Measure DC voltage at the terminals e Never bridge upstream protective devices Also not for test purposes ACHTUNG Use of unsuitable voltage sources Electric Shock a Use for the connection only suitable voltage sources with safe isolation SELV PELV in accordance with VDE 0100 with nominal voltage of DC 24 V 10 b Pay attention on a su...

Page 11: ...nal behaviour of the drive ü During initial start up or replacement of the drive controller a Secure motors against automatic restart b Check whether the appropriate parameter list for the application has been im ported WARNUNG Software protection functions as sole protection Protection function in case of software problems without function ü Securing a unit solely with software supported function...

Page 12: ...r Steuerkarte an Nicht aufgeführte Stellen sind für diese Anleitung ohne Bedeutung 1 and 2 digit Device size 10 33 For motor power from 2 2 450 kW 3 and 4 digit Series F6 COMBIVERT F6 5 digit Control type A APPLIKATION 6 digit Variants 1 Safety module type 1 APPLICATION 3 Safety module type 3 4 reserved 7 digit Housing 8 digit Connection voltage options 9 digit Switching frequency software current...

Page 13: ...fety module variations depend ent X3A Encoder interface channel A X3B Encoder interface channel B X4A Diagnostic interface with RS232 485 interface according to DIN 66019II protocol operator slot X4B Realtime Ethernet module vari ations dependent X4C Realtime Ethernet module vari ations dependent S1 Realtime Ethernet module vari ations dependent Rotary coding switch 1 Low Byte S2 Realtime Ethernet...

Page 14: ...ndependently to different encoders 3 9 Diagnostic interface X4A The integrated RS232 485 interface serves for the connection of service tools e g COM BIVIS displays or the F6 operator Telegram DIN 66019II is used as communication pro tocol 3 10 Realtime Ethernet module The Real time Ethernet module contains more realtime fieldbus interfaces The assign ment of the fieldbus interfaces the protocol a...

Page 15: ...nction VCC LED 3 11 3 NET ST LED NET ST LED colour Description off Device off or booting on yellow During switching on if FPGA is booted Blink code various depending on fieldbus fieldbus interfaces Tab 5 Function NET ST LED 3 11 4 DEV ST LED DEV ST LED colour Description off Device off or booting on red Error on yellow No error DC link not loaded on green no error ready for operation flashing gree...

Page 16: ...th the motor shield Leave the inner shields longer in order to avoid interfer ence coupling or decoupling the latter during temperature measurement as far as possible The terminals of the control terminal block enocder inputs and communication in terface are securely isolated in accordance with EN 61800 5 1 4 1 Assembly of wires ACHTUNG Loose and slack cable connections Malfunctions due to loose c...

Page 17: ...ltage output 24V max 100 mA together with terminal 26 for control the inputs SELV 17 AN1 non isolated difference input 1 18 AN1 Non isolated difference input 1 19 AN2 non isolated difference input 2 20 AN2 Non isolated difference input 2 21 0V Reference potential for analog inputs and outputs 22 ANOUT Analog output DC 0 10 V 23 CAN low CAN bus ISO High Speed according to ISO DIN 11896 fieldbus int...

Page 18: ...witchable via software as analog input AN3 Connection Internal voltage supply External voltage supply 4 6 8 3 2 1 5 7 16 4 6 8 3 2 1 5 7 9 4 2 2 Digital Outputs Specification Number 2 Name DO1 DO2 Terminals X2A 10 X2A 12 Type 24 V high side switch Classification DIN EN 61131 2 Output voltage Minimum P24Vin 3 V maximum P24Vin Output current Maximum 100 mA per output short circuit proof Special feat...

Page 19: ...utput 3 pole Specification relay output 3 pole Number 1 Name R1 Terminals X2A 13 NC contact X2A 14 NO contact X2A 15 switching contact Type 3 pole switching contacts Voltage Maximum DC 30 V Current 0 01 1 A Switching cycles 108 mechanical 500 000 at 30 V 1 A Special features Only ohmic load no internal free wheeling path Connection relay output 3 pole Connection relay output 3 pole 14 13 15 R1 ...

Page 20: ...Name AN1 AN2 Terminals X2A 18 AN1 X2A 20 AN2 Classification Non isolated differential input Input signals Current voltage switchable Voltage input DC 0 10 V Current input DC 0 20 mA DC 4 20 mA Common mode range 12 5 V 17 5 V Connection Connection of the analog differential inputs AN1 and AN2 20 22 19 18 17 21 0 10Vdc 0 20mA 4 20mA Equipotential bonding conductor 4 2 4 2 Absolute input Specificatio...

Page 21: ...ad impedance 1 kΩ Notes In the range up to 0 1 V the output value is not linear to the output voltage Connection Connection of the analog output ANOUT 21 22 UDC 0 0 10 V Zmin 1 kΩ 4 2 6 Voltage supply 4 2 6 1 Voltage input The control board is supplied externally by a central 24V supply To select a suitable voltage source the maximum current consumption must al ways be determined 4 2 6 1 1 Determi...

Page 22: ...ther loads must be added together The actual current required can be used for the consumers The maximum current must not be exceeded 4 2 6 1 2 External supply Specification external supply Name P24Vin 0V Terminals X2A 28 P24Vin X2A 27 0V Voltage DC 24 V 20 17 Current consumption Calculated value up to max 4 8 A Connection of the external supply 27 28 X2A ACHTUNG The power off function is not avail...

Page 23: ...Connection of the control 4 ma_dr_f6 cu a inst 20118593_en 23 Notes DC voltage output SELV to supply the digital inputs Connection see Digital Inputs 17 ...

Page 24: ...ng functions STO and SBC The description is given in the safety manual at the following link Safety manual type 1 https www keb de fileadmin media Manuals dr ma_dr_safety typ 1 shb 20109577_en pdf 5 2 Safety module type 3 The safety module type 3 includes the following functions STO SBC SS1 SS2 SEL SLI SLP SOS SLA SDI SLS SSM SMS SAR SSR and Safety over EtherCAT The description is given in the saf...

Page 25: ...NG No potential separation of the diagnostic interface to the control voltage Malfunction or defect caused by voltage differences a Install equipotential bonding conductor if voltage differences common mode signal XML file required for COMBIVIS 6 a A current XML file is required for the operation with COMBIVIS 6 b The download can be done directly from COMBIVIS 6 while an Internet con nection is p...

Page 26: ...th DIN 66019 interface or HSP5 in terface to the USB port of personal computers The USB serial converter is internal electrically isolated 6 4 Connection of the RS485 interface The RS485 interface supports half duplex and duplex operation Wiring examples can be found in the following link Wiring examples can be found under the following link https www keb de fileadmin media Techinfo dr tn ti_dr_tn...

Page 27: ...ustable via fb66 Potential separation Functional insulation between CAN ter minals and to the control potential Bus termination 120 Ω external between CAN High and CAN Low at both ends of the bus line Connection X2A 23 X2A 24 X2A 25 CAN_L CAN_H CAN_GND CAN_L CAN_H CAN_GND 120Ω 120Ω Abb 3 Connection CAN bus Clamp Name Note X2A 23 CAN low No internal bus termination X2A 24 CAN high X2A 25 CAN GND CA...

Page 28: ...nt has occurred Sync error r 0 r 0 r 0 r 0 0 0 0 0 grid 200 ms SYNC message has not been received within the set time out time Legend r Red g Green 0 off The red green signals are shifted by 180 In case of overlapping red has prior ity 7 3 Realtime Ethernet module The real time Ethernet module is depending on the ordered variant It includes dif ferent fieldbus controls The active fieldbus control ...

Page 29: ... or without absolute position SSI or analog 1 Vpp Channel B supports following encoder types incremental encoder input RS485 with or without zero signal incremental encoder input HTL incremental encoder output RS485 SSI BiSS digital EnDat digital ACHTUNG When using a digital EnDat 2 2 encoder on channel B the use of an analog EnDat encoder on channel A is not possible ACHTUNG Undefined states by p...

Page 30: ...os Sin Sin Sin_abs Sin_abs Cos_abs Cos_abs N N 0 mechanically digtal Position of e g EnDat or Hiperface Abb 4 Assignment of the input signals as difference signals a For rectangular incremental signals the characteristic of the signal corres ponds to A COS and B SIN b The identification C and D for the absolute signals must be checked Fre quently signal C corresponds to SIN_abs and D to inverted C...

Page 31: ...der type is set 10 COS Cos_abs Clock Clock 11 COS Cos_abs 12 SIN Sin_abs Clock Clock 13 SIN Sin_abs 14 Exciter 15 Exciter 7 16 17 GND and internal shield 18 24 V 24 V 24 V 24 V 24 V 19 A_HTL 20 A_HTL 21 B_HTL 22 B_HTL 23 N_HTL 24 N_HTL 25 26 8 V depending on parameter ec14 if an encoder type is set Tab 13 Assignment of the encoder sockets X3A and X3B Notes for Pin 25 26 Supply voltage of UDC 8 V i...

Page 32: ...maximum 500 kHz Incremental encoder simulation Position changes of channel A are output to channel B with two 90 shifted RS485 signals Maximum output frequency 500 kHz 5 6 N Only channel A Input zero signal once per revolution Differential signal level N N higher 50 mV zero signal is active from 50 mV to 50 mV undefined lower 50 mV zero signal is inactive Signal length 330 360 of the signal length...

Page 33: ...he set encoder type ec16 Max 500 mA total 250 mA per channel 8 9 5 25 V Output supply voltage for encoder 5 25 V 5 10 Max 500 mA total 250 mA per channel 18 24 V Output supply voltage for encoder Udc 24 V max 500 mA total 250 mA per channel Minimum P24V_IN 3 V Maximum P24V_IN 19 20 21 22 23 24 A_HTL B_HTL N_HTL Only channel B Input HTL signals 10 V 30 V maximum 150 kHz Tab 14 Encoder specification...

Page 34: ...rake control VORSICHT Wrong dimensioning of the brake Brake does not release or only with delay a Choose the input voltage tolerance of the brake corresponding to the tolerance of the output voltage b Use auxiliary relays if necessary Specification brake relay output Name BR X1C 1 BR X1C 2 Function Output to supply a brake or relay Output voltage DC minimum P24Vin 2 4V maximum P24Vin maximum outpu...

Page 35: ...A1 input X1C 6 TA2 input Function Temperature sensor input switchable Others Basic insulation to the SELV voltage of the control card A system voltage of 300 V is defined Phase PE A switchable temperature evaluation is implemented in COMBIVERT The desired operating mode can be adjusted by software dr33 Operating mode dr33 Resistance Temperature state 0 KTY84 130 0 49 kΩ 0 C 1 kΩ 100 C 1 72 kΩ 200 ...

Page 36: ...rd direction b KTY sensors may not be combined with other detections Settings KTY input Setting dr33 0 KTY84 130 dr33 3 KTY83 110 Connection KTY sensor TA1 TA2 KTY84 9 2 3 Connection of PTC temperature switch or PT1000 Settings of PTC temperature switch or PT1000 Stetting dr33 1 PTC or temperature switch dr33 4 PT1000 Connection Thermal contact NC contact TA1 TA2 Temperature sensor PTC or PT1000 T...

Page 37: ... 07 02 Connector sets included brake control updated 2017 09 03 Designation of the terminals in chapter 2 4 7 corrected New specification of the analog input inserted 2019 07 04 Use of universal clamp sets editorial changes 2021 08 05 Editorial changes due to conversion to editorial system 2022 10 06 Function yellow LED EtherCAT changed 2022 11 07 Encoder interface pin 19 changed ...

Page 38: ...nd tests Directive 2006 42 EC Machinery Directive Directive 2014 30 EU Electromagnetic Compatibility EMC Directive EN 60204 1 Safety of machinery Electrical equipment of ma chines Part 1 General requirements VDE 0113 1 IEC 44 709 CDV EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy requirements VDE 0160 105 1 IEC 61800 5 1 EnDa...

Page 39: ...on SLI Safely limited increment SLP Safely limited position SLS Safely limited speed SMS Safe maximum speed SOS Safe operating stop SS1 Safe stop 1emergency stop according to IEC 60204 1 Stop category 1 SS2 Safe stop 2 emergency stop according to IEC 60204 1 Stop category 2 SSI Synchronous serial interface for encoder SSM Safe speed monitor SSR Safe speed range like SLS but with an upper and lower...

Page 40: ..._en Index A Absoluteingang 20 Analogausgang 21 B Bedienelemente 13 D Differenzeingang 20 DIN66019II 25 G Gleichspannungsausgang 23 P Potenzialausgleichsleitung 20 PT1000 36 PTC 36 S Sicherheitsmodul 24 Stromaufnahme 22 U Übersicht 13 V Verbindungskabel 25 ...

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