KEB COMBIVERT 10F6 Series, Instructions For Use Manual

Page 1: ...COMBIVERT F6 INSTRUCTIONS FOR USE INSTALLATION F6 HOUSING 2 Translation of the original manual Document 20099887 EN 07...

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Page 3: ...case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation w...

Page 4: ...well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and...

Page 5: ...of the drive converter 14 1 Basic Safety Instructions 15 1 1 Target group 15 1 2 Transport storage and proper use 15 1 3 Installation 16 1 4 Electrical connection 17 1 4 1 EMC compatible installation...

Page 6: ...3 3 3 1 Overload characteristic OL for 400 V devices 42 3 3 3 2 Frequency dependent maximum current OL2 for 400V devices 44 3 3 4 Power dissipation at rated operation of the 400 V devices 49 3 3 5 Fus...

Page 7: ...motors 70 4 2 5 6 Motor cable cross section 70 4 2 5 7 Interconnection of the motor 70 4 2 5 8 Connection of the temperature monitoring and brake control X1C 71 4 2 6 Connection and use of a braking...

Page 8: ...h version IP20 55 Figure 11 Dimensions push through version IP54 56 Figure 12 Mounting distances 57 Figure 13 Control cabinet ventilation 58 Figure 14 F6 housing 2 top view 59 Figure 15 F6 housing 2 f...

Page 9: ...tages and frequencies of the 400V devices 40 Table 22 DC link voltage for 400V devices 40 Table 23 Output voltages and frequencies of the 400V devices 40 Table 24 Example of the calculation of the pos...

Page 10: ...ble 43 Max motor cable length 69 Table 44 Filters and chokes for 230V devices 76 Table 45 Filters and chokes for 400V devices 76 Table 46 Mounting kit shield connection brakets 76 Table 47 Mounting ki...

Page 11: ...ty technology EN 61508 1 7 for the size of error probability per hour 0V Earth potential free common point 1ph 1 phase mains 3ph 3 phase mains AC AC current or voltage AFE From 07 2019 AIC replaces th...

Page 12: ...loop SELV Safety Extra Low Voltage 60V SIL The security integrity level is a measure for quantifying the risk reduction Term used in the safety technology EN 61508 1 7 SS1 Safety function Safe stop 1...

Page 13: ...ements and tests IEC 60664 1 EN60721 3 1 Classification of environmental conditions Part 3 1 Classification of groups of environmental parameters and their severities Section 1 Storage IEC 60721 3 1 G...

Page 14: ...rs IEC 64 1610 CD DIN VDE 0100 729 Low voltage electrical installations Part 7 729 Requirements for special installations or locations Operating or maintenance gangways IEC 60364 7 729 2007 modified G...

Page 15: ...mation KG 1 1 Target group This instruction manual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifica...

Page 16: ...omponents are bent and or isolation distances are changed The device must not be put into operation in case of mechanical defects Non compliance with the applicable standards Do not allow moisture or...

Page 17: ...urrent in the pro tective earth conductor When a residual current protective device RCD or a residual current monitoring device RCM is used for the protection against direct or indirect contact only a...

Page 18: ...using components without isolated inputs outputs it is necessary that equi potential bonding exists between the components to be connected e g by the equi potential line Disregard can cause destructio...

Page 19: ...ted functions is not suf ficient It is imperative to install external protective measures e g limit switch that are independent of the drive converter Secure motors against automatic restart CAUTION H...

Page 20: ...the motor is still running during a restart of the drive converter mains on e g due to large rotating masses Switching an the input For applications that require cyclic switching off and on of the dr...

Page 21: ...alled B2B devices Manufacturers of B2B devices are obliged to take back and recycle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector...

Page 22: ...ded for the installation into electrical systems or machines Technical data and information for connection conditions shall be taken from the type plate and from the instruction manual and must be str...

Page 23: ...r device Low noise development due to high switching frequencies Different heat sink concepts Air cooler as built in version Air cooler as push through version with IP20 degree of protection Air coole...

Page 24: ...erface CAN 2 STO EtherCAT 1 2 Multi Encoder Interface CAN 2 STO VARAN PRO 3 Multi Encoder Interface CAN 2 Real Time Ethernet interface 3 RD485 potential free 4 No Encoder CAN 2 Real Time Ethernetinter...

Page 25: ...ication 1 EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany 2 CANopen is registered trademark of CAN in AUTOMATION Interna tional Users and Manufact...

Page 26: ...ature EN 60721 3 3 3K3 5 40 C extended to 10 45 C Coolant inlet tem perature Air 5 40 C 10 45 C Liquid 5 40 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version and degree of protect...

Page 27: ...ss Descriptions Vibration limits EN 60721 3 3 3M4 Vibration amplitude 3 0mm 2 9Hz Acceleration amplitude 10m s 9 200Hz EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude 10m s 57...

Page 28: ...issions EN 61800 3 C2 Immunity Standard Level Descriptions Static discharges EN 61000 4 2 8kV 4kV AD air discharge CD contact discharge Burst Ports for process measurement control lines and signal int...

Page 29: ...n_UL A 16 5 22 30 41 5 Output voltage Uout V 0 Uin Output frequency 2 fout Hz 0 599 Output phases 3 Rated output current UN 230V IN A 11 17 5 24 33 Rated output current UN 240V IN_UL A 11 17 5 24 33 R...

Page 30: ...V devices Input voltages and frequencies Rated input voltage UN V 230 Rated mains voltage USA UN_UL V 240 Input voltage range UIN V 170 264 Input phases 3 Mains frequency fN Hz 50 60 Mains frequency t...

Page 31: ...2 Ilim 180 150 Overcurrent 1 IOC 216 180 Table 13 Output currents of the 230 V devices 1 The values refer in to the rated output current IN 2 Limitation of the current setpoint in closed loop operatio...

Page 32: ...ation nearby 100 the drive converter can change to overtem perature error before triggering the protective function OL At low output frequencies or switching frequencies higher than the rated switchin...

Page 33: ...load of 105 the overload integrator starts When falling below the integrator counts backwards If the integrator reaches the overload characteristic Error overload OL is trig gered After a cooling dow...

Page 34: ...t the following rules are generally applicable Applies for the rated switching frequency at 0Hz the drive converter can provide at least the rated output current and from 6Hz the overcurrent IOC Lower...

Page 35: ...end Overcurrent IOC Software current limit Ilim the limit can be set with parameter is35 Switching frequency 2kHz Switching frequency 4kHz Switching frequency 8kHz Switching frequency 12kHz Switching...

Page 36: ...maximum current fS Basic Time Period 71 4 s Parameter is22 1 Ilim 1 75kHz 216 216 216 216 216 216 3 5kHz 205 216 216 216 216 216 7kHz 180 216 216 216 216 216 14kHz 136 205 216 216 216 216 Frequency de...

Page 37: ...0 s Parameter is22 3 Ilim 1 25kHz 2 5kHz 5kHz 10kHz Table 15 Frequency dependent maximum current for device size 12 Device size 13 Rated switching frequency 4kHz Output frequency fout Hz 0 3 1 6 2 12...

Page 38: ...maximum current for device size 14 3 2 4 Power dissipation at rated operation of the 230V devices Device size 10 12 13 14 Power dissipation at rated operation 1 PD W 102 tbd tbd tbd Table 18 Power dis...

Page 39: ...0 599 Output phases 3 Rated output current UN 400V IN A 9 5 12 16 5 24 33 Rated output current UN 480V IN_UL A 7 6 11 14 21 27 Rated output overload 60s 1 5 I60s 150 Software current limit Ilim 180 15...

Page 40: ...400V devices Input voltages and frequencies Rated input voltage UN V 400 Rated mains voltage USA UN_UL V 480 Input voltage range UIN V 280 550 Input phases 3 Mains frequency fN Hz 50 60 Mains frequenc...

Page 41: ...are current limit 2 Ilim 180 150 Overcurrent 1 IOC 216 180 Table 26 Output currents of the 400 V devices 1 The values refer in to the rated output current IN 2 Limitation of the current setpoint in cl...

Page 42: ...zation nearby 100 the drive converter can change to overtem perature error before triggering the protective function OL At low output frequencies or switching frequencies higher than the rated switchi...

Page 43: ...load of 105 the overload integrator starts When falling below the integrator counts backwards If the integrator reaches the overload characteristic Error overload OL is trig gered After a cooling dow...

Page 44: ...t the following rules are generally applicable Applies for the rated switching frequency at 0Hz the drive converter can provide at least the rated output current and from 6Hz the overcurrent IOC Lower...

Page 45: ...Overcurrent IOC Software current limit Ilim the limit can be set with parameter is35 Switching frequency 2kHz Switching frequency 4kHz Switching frequency 8kHz Switching frequency 12kHz Switching freq...

Page 46: ...11 216 216 216 216 216 2 5kHz 200 216 216 216 216 216 5kHz 155 216 216 216 216 216 10kHz 100 184 205 216 216 216 Table 27 Frequency dependent maximum current for device size 12 Device size 13 Rated sw...

Page 47: ...16 5kHz 127 216 216 216 216 216 10kHz 64 127 136 149 158 164 Table 29 Frequency dependent maximum current for device size 14 Device size 15 Rated switching frequency 4kHz Output frequency fout Hz 0 3...

Page 48: ...146 152 155 10kHz 42 80 89 96 100 103 Table 31 Frequency dependent maximum current for device size 16 2kHz Device size 16 Rated switching frequency 4kHz Output frequency fout Hz 0 3 1 6 2 12 5 25 50 F...

Page 49: ...erters of the 400V devices Device size Max size of the fuse A UN 400V gG IEC UN 480V class J UN 480V gR SCCR 30kA SCCR 5kA SCCR 30kA Type 12 20 15 16 SIBA 50 140 06 16 13 25 20 20 SIBA 50 140 06 20 14...

Page 50: ...quency TDR C 80 Temperature for uprating the switching frequency TUR C 70 Temperature for switching to rated switching frequency TEM C 85 Table 36 Switching frequency and temperature of the 400 V devi...

Page 51: ...voltage UN 230V UN_dc V 325 DC link rated voltage UN_UL 240V UN_dc_UL V 339 DC link voltage working voltage range UIN_dc V 240 373 DC switch off level Error Underpotential UUP V 216 DC switch off leve...

Page 52: ...rent IB_max A 21 5 33 6 Min braking resistor value RB_min 39 25 Protection function for braking transistor GTR7 No protection function available DC link capacity C F 470 705 820 1230 1230 Table 38 DC...

Page 53: ...80 100 30 10 Temperature C Fan speed Legend Fan speed in dependence on the temperature Setting range for the switch on temperature Maximum switch on temperature Switch on point Switch off point Figure...

Page 54: ...ns and weights 3 5 1 Built in version air cooler 130 275 290 M6 240 51 42 ST FS OPT DEV NET VCC ST ST Housing 2 Weight 5kg Dimensions All dimensions in mm Optional shield connection braket Figure 9 Di...

Page 55: ...5 150 320 155 85 13 ST ST OPT DEV NET VCC ST FS Housing 2 Weight 5 2kg Dimensions All dimensions in mm Optional shield connection braket Figure 10 Dimensions push through version IP20 Optional push th...

Page 56: ...t be checked after the installation If properly installed the separation to the housing corresponds to degree of protection IP54 However the fans must be protected against unfavorable environmental in...

Page 57: ...ion 3 5 4 2 Mounting distances Power dissipation for the control cabinet dimension Power dissipation at rated oper ation of the 400 V devices A lower value can be used here depending on the operating...

Page 58: ...58 Dimensionsand weights Direction of the airflow Front and side view of the coolant inlet Coolant outlet Coolant inlet Figure 13 Control cabinet ventilation...

Page 59: ...0F6V80 2001 Push through version 00F6V80 2002 2 LEDs see the manual for control unit chapter Overview 2a For control card COMPACT FS without function For control card COMPACT FS without function For c...

Page 60: ...s for the optional shielding plates The shielding e g from the motor cable is laid on the mounting plate in the control cabinet or on the shielding plates optionally available Power unit Built in vers...

Page 61: ...supply Figure 16 F6 housing 2 Rear view with control board APPLICATION Further views can be found in the respective control board manual Instructions for use COMBIVERT F6 control boardAPPLICATION www...

Page 62: ...from the mains The starting current limiting is ar ranged before the DC link Figure 17 Input circuit Minimum waiting period between two switch on procedures 5minutes Cyclic switching on and off of th...

Page 63: ...ection 3 phase Flexible line with wire end ferrule with plastic collars 2 5 10mm For 2 conductors 0 5mm 1 5mm For UL flexible line without wire end ferrule AWG 26 6 1 5Nm 13Ib inch For IEC 2 For UL 1...

Page 64: ...th Screw M4 for crimp connector 1 3Nm 11lb inch Figure 19 Connection for protective earth Incorrect installation of the PE connection Only the M4 screws may be used to connect the protective earth 4 2...

Page 65: ...V W No Typ Description Mains phase 3 phase Mains form TN TT IT The rated voltage between one phase conductor and earth potential or the neutral point in the IT system must not exceed 300V For the IT s...

Page 66: ...n increase the service life of the condensators to a con siderable extent especially when connecting to hard power systems or when under permanent drive load continuous duty The term hard power system...

Page 67: ...X1A DC connection Name Function Cross section for terminal connection Tightening torque Max number of conductors DC terminals Flexible line with wire end ferrule with plastic collars 2 5 10mm For 2 co...

Page 68: ...motor Temperature monitoring optional Instructions for use Control circuit Figure 22 Wiring of the motor 4 2 5 2 Terminal block X1A motor connection Name Function Cross section for terminal connectio...

Page 69: ...e absolutely necessary upto 100m 4 2 5 3 Selection of the motor line The correct cabling as well as the motor line itself play an important part in case of low power in connection with long motor line...

Page 70: ...tent on the real effective value of the motor current on the line length on the type of the used line on the ambient conditions such as bundling and temperature 4 2 5 7 Interconnection of the motor NO...

Page 71: ...6 1 BR Brake control output 2 BR Brake control output 3 reserved 4 reserved 5 TA1 Temperature detection output 6 TA2 Temperature detection output Figure 25 Terminal block X1C for control board APPLICA...

Page 72: ...instruction manual control board COMBIVERT Brake Figure 27 Connection of the brake control TA1 TA2 KTY84 KTY sensors are polarized semiconductors and must be operated in forward direction To this conn...

Page 73: ...stance value The minimum brake resistance value must not fall below Overview of the 400 V devices CAUTION Hot surfaces caused by load of the braking resistor Burning of the skin Cover hot surfaces saf...

Page 74: ...onnection Tightening torque Max number of conductors Connection for braking resistor Flexible line with wire end ferrule with plastic collars 2 5 10mm For 2 conductors 0 5mm 1 5mm For UL flexible line...

Page 75: ...safe braking resisitors behave in error case such as a safety fuse They interrupt themselves without fire risk More information about intrinsically safe braking resistors www keb de fileadmin media M...

Page 76: ...signed for rated operation 4 3 2 Mounting kit shield connection brakets Name Material number Mounting kit shield connection braket control unit 00F6V80 2000 Mounting kit shield connection braket power...

Page 77: ...intrinsically safe braking resistors https www keb de fileadmin media Manuals dr ma_dr_ safe braking resistors 20106652_en pdf Technical data and design about non intrinsically safe braking resistors...

Page 78: ...oped and manufactured to comply with the reg ulations of the Low Voltage Directive and EMC directive The harmonized standards of the series EN 61800 5 1 and EN 61800 3 were used For further informatio...

Page 79: ...75 C Copper Conductors Only CSA Power Terminals X1A Maximum wire sizes and tightening torques LU10 16 Weidmueller max AWG 8 maximum stripping length 10 mm 20 5 lb inch 2 3 Nm During the UL evaluation...

Page 80: ...tc Instruction and information for construction and development Input fuses in accordance with UL Programming manual for control and power unit Motor configurator to select the appropriate drive conve...

Page 81: ...erminal X1A included 04 2017 02 Series version 4kHz devices included device size 16 new CI UL certification included 05 2018 05 Corrections to the technical data figures of the overload characteristic...

Page 82: ...82 NOTES...

Page 83: ...et www keb jp MORE KEB PARTNERS WORLDWIDE www keb de de contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 S...

Page 84: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de...