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KEB COMBIVERT F5, Applications Manual

The KEB COMBIVERT F5 is a reliable frequency inverter that offers high-performance motor control solutions. This product is supported by an easy-to-follow Installation Manual, which can be conveniently downloaded for free from our website. Experience seamless installation by accessing the comprehensive manual at 88.208.23.73:8080.

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11

6

3

11

KEB COMBIVERT F5

Name: Basis

28.01.03

6

Section

Page

Date

©

KEB Antriebstechnik, 2002
All rights reserved

Chapter

Functional Description

Digital In- and Outputs

do.2

do.4

do.6

do.0

do.1

do.3

do.5

do.7

do.8

1
2

...

128

do.16

do.9 do.17

do.10

do.18

do.11

do.19

do.12

do.20

do.13

do.21

1
2

...

128

8

8

8

8

8

8

1
2

...

128

1
2

...

128

1
2

...

128

1
2

...

128

do.14

do.22

8

1
2

...

128

do.15

do.23

8

1
2

...

128

do.25

1
2

...

128

do.33

do.26do.34

do.27

do.35

do.28

do.36

do.29

do.37

do.30

do.38

1
2

...

128

8

8

8

8

8

8

1
2

...

128

1
2

...

128

1
2

...

128

1
2

...

128

do.31

do.39

8

1
2

...

128

do.32

do.40

8

1
2

...

128

do.42

1

2

4

8

16

32

64

128

&

>1

2

0

=1

8

8

&

>1

8

8

&

>1

8

8

&

>1

8

8

&

>1

8

8

&

>1

8

8

do.24

8

8

8

8

&

>1

&

>1

2

1

=2

2

2

=4

2

3

=8

2

4

=16

2

5

=32

2

6

=64

2

7

=128

&

>1

2

0

=1

8

8

&

>1

8

8

&

>1

8

8

&

>1

8

8

&

>1

8

8

&

>1

8

8

do.41

8

8

8

8

&

>1

&

>1

2

1

=2

2

2

=4

2

3

=8

2

4

=16

2

5

=32

2

6

=64

2

7

=128

8

8

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

z

-1

z

-1

do.43

do.44

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8

do.51

0
1
2
3

O1=O1
O1=O2
O1=R1
O1=R2

0
4
8

12

O2=O1
O2=O2
O2=R1
O2=R2

0

16
32
48

R1=O1
R1=O2
R1=R1
R1=R2

0

64

128
192

R2=O1
R2=O2
R2=R1
R2=R2

Bit 0-1

Bit 2-3

Bit 4-5

Bit 6-7

4

4

4

6.3.12 Summary Description - Digital Outputs

Fig. 6.3.12

Principle of digital outputs

Internal output OD

Internal output OC

Internal output OB

Internal output OA

Relay output (R2)
X2A.27...29

Transistor output
(O2)
X2A.19

Transistor output
(O1)
X2A.18

Relay output (R1)
X2A.24...26

Flag 0...7

Outputs

ru.23 Output

condition status

ru.24 Status

of output flags

ru.25 Output

terminal Status

Condition 0...7

1 von75

75

1 von 75

1 von 75

1 von 75

1 von 75

1 von 75

1 von 75

1 von 75

75

75

75

75

75

75

75

75

ru.80 digital

output state

Summary of Contents for COMBIVERT F5

Page 1: ...APPLICATION MANUAL 05 2004 Part No 00 F5 MEA K270 Charge 40 EURO KEB COMBIVERT F5 MULTI SERVO 2 7...

Page 2: ...1 1 Name Basis KEB COMBIVERT F5 M S 2 18 05 04 Introduction General KEB Antriebstechnik 2002 All Rights reserved Chapter Section Page Date...

Page 3: ...mprises addresses value ranges and references with regard to the functions for which they are used To make the programming easier all inverter functions and the parameters belonging to it are comprise...

Page 4: ...Introduction 1 1 Name Basis KEB COMBIVERT F5 M S 4 18 05 04 KEB Antriebstechnik 2002 All Rights reserved Chapter Section Page Date...

Page 5: ...Parameter 6 Functions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11 Networks 12 Annex 1 1 5 18 05 04 KEB COMBIVERT F5 M S Name Basis KEB Antriebstechnik 2002 All Rights res...

Page 6: ...1 1 Name Basis KEB COMBIVERT F5 M S 6 18 05 04 Introduction General KEB Antriebstechnik 2002 All Rights reserved Chapter Section Page Date...

Page 7: ...the lower speed range 2 1 13 3 Hardware 3 1 3 3 1 Control Units 3 1 3 3 1 1 Survey 3 1 3 3 1 2 Housing Size D E 3 1 4 3 1 3 Housing Size G 3 1 4 3 1 4 Terminal strip X2A 3 1 5 3 1 5 Connection of the...

Page 8: ...ontrol 5 1 4 5 1 3 F5 SERVO Control 5 1 4 5 1 4 F5 A SERVO Control 5 1 4 5 1 5 Parameter Listing 5 1 5 6 Functional Description 6 1 3 6 1 Operating and Unit Data 6 1 3 6 1 1 Summary of ru Parameter 6...

Page 9: ...puts 6 3 11 6 3 13 Output Signals 6 3 12 6 3 14 Output filter do 43 do 44 6 3 12 6 3 15 Switching Conditions do 0 do 7 6 3 13 6 3 16 Inverting of Switching Conditions for Flags do 8 do 15 6 3 16 6 3 1...

Page 10: ...sed Parameters 6 6 16 6 7 Protective Functions 6 7 3 6 7 1 Ramp Stop and Hardware Current Limit 6 7 3 6 7 2 Current Limit Constant Run Stall Function 6 7 5 6 7 3 Automatic Restart and Speed Search 6 7...

Page 11: ...11 1 Synchronous Control 6 11 3 6 11 2 Slave Correction 6 11 4 6 11 3 Position Controller 6 11 5 6 11 4 Position Display 6 11 5 6 11 5 Reference Point Approach 6 11 6 6 11 6 Reference Point Approach E...

Page 12: ...Resistors 10 1 4 10 1 3 Cable and Fuses 10 1 6 11 Networks 11 1 3 11 1 Network Components 11 1 3 11 1 1 Available Hardware 11 1 3 11 1 2 RS232 Cable PC Operator 00 58 025 001D 11 1 3 11 1 3 HSP5 Cabl...

Page 13: ...ho does not know this demand from purchasing departments production or service We have taken this request very seriously and developed a series with open programming which can be adapted to the differ...

Page 14: ...Introduction 1 1 Name Basis KEB COMBIVERT F5 M S 14 18 05 04 KEB Antriebstechnik 2002 All Rights reserved Chapter Section Page Date...

Page 15: ...2 1 1 KEB COMBIVERT F5 Name Basis 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Section Page Date Chapter 2 1 1 Features of KEB COMBIVERT 3 2 1 2 Function Principle 3 2 1 3 Application as dire...

Page 16: ...2 1 KEB COMBIVERT F5 2 Name Basis 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Product Description Summary Chapter Section Page Date...

Page 17: ...citor thus in the ideal case inverter unloaded the DC link is charged with a voltage of UZK 2 UN Since during the charging of the DC link capacitor very high currents flow for a short time which would...

Page 18: ...usively for the stepless speed control of three phase AC motors The unit has been developed subject to the relevant safety standards and is manufactured with the highest demands on quality Condition f...

Page 19: ...400 480 3 16 kHz 125 150 8 2 kHz 180 216 D 4 kHz 200 240 I 8 kHz 400 480 4 2 kHz 150 180 9 4 kHz 180 216 E 8 kHz 200 240 K 16 kHz 400 480 at Servos motor speed 1 1500 rpm 2 2000 rpm 3 3000 rpm 4 4000...

Page 20: ...permissible mains fuse inert Rated switching frequency Max switching frequency Power loss at nominal operating Power loss at rated operation2 Stall current at 4kHz 3 Stall current at 8kHz 3 Stall cur...

Page 21: ...current at 16kHz 2 Max heat sink temperature TOH Motor line cross section 3 Min braking resistor 4 Typ braking resistor 4 Max braking current Overload curve page appendex Tightening torque for termin...

Page 22: ...Motor line cross section 3 Min braking resistor 4 Typ braking resistor 4 Max braking current Overload curve page appendex Tightening torque for terminals Mains voltage 5 Mains frequency Output voltage...

Page 23: ...inert Rated switching frequency Max switching frequency Power loss at nominal operating Stall current at 4kHz 2 Stall current at 8kHz 2 Stall current at 16kHz 2 Max heat sink temperature TOH Motor lin...

Page 24: ...resistor 4 Typ braking resistor 4 Max braking current Overload curve page appendex Tightening torque for terminals Mains voltage 5 Mains frequency Output voltage Output frequency Max shielded motor li...

Page 25: ...rque for terminals Mains voltage 5 Mains frequency Output voltage Output frequency Max shielded motor line length Storage temperature Operating temperature Model protective system Relative humidity EM...

Page 26: ...curve 2 Tightening torque for terminals Nm 25 30 Mains voltage 6 V 305 500 0 Mains frequency Hz 50 60 2 Output voltage V 3 x 0 U mains Output frequency Hz see control card Max shielded motor line leng...

Page 27: ...ounter counts backwards If the counter achieves the overload characteristic that corresponds to the inverter the error E OL is triggered Curve 1 30 60 90 120 150 180 210 240 270 300 0 105 110 115 120...

Page 28: ...2 1 KEB COMBIVERT F5 14 Name Basis 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Product Description Summary Chapter Section Page Date...

Page 29: ...T F5 M S Name Basis 18 05 04 Section Page Date KEB Antriebstechnik 2002 All Rights reserved Chapter 3 1 1 Survey 3 3 1 2 Housing Size D E 4 3 1 3 Housing Size G 4 3 1 4 Terminal strip X2A 5 3 1 5 Conn...

Page 30: ...Hardware Control Cards 3 1 KEB COMBIVERT F5 M S 2 Name Basis 18 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 31: ...grammable 8 8 Internal inputs 4 4 External supply of the control card X X Encoder interface X X Scan time of the in and outputs 1 ms 1 ms Outputs Analog outputs 2 2 Digital outputs 2 2 Relay outputs 2...

Page 32: ...t f o r P C S T O P S P E E D F U N C F R S T A R T E N T E R C O M B I V E R T OptionalOperator with 9 pole Sub D Socket ParameterInterface OptionalOperator with 9 pole Sub D Socket ParameterInterfa...

Page 33: ...r Input 2 I2 inputs see chapter 6 3 12 Progr Input 3 I3 All digital inputs are free programmable 13 Progr Input 4 I4 The control release is firmly linked with the input ST but can be 14 Progr InputFor...

Page 34: ...Externalanalog set point setting X2A 1 2 3 4 5 6 7 8 9 R 3 10 kW PE 3 1 5 Connection of the control 3 1 6 Digital inputs In order to prevent a malfunction caused by interference voltage supply on the...

Page 35: ...se of inductive load on the relay outputs a protective wiring must be provided e g free wheeling diode The supply of the control circuit through an external voltage source keeps the control in operati...

Page 36: ...3 1 11 Analog Outputs 3 1 12 Voltage Output The voltage output serves for the setting of the digital inputs as well as for the supply of external control elements Do no exceed the maximum output curr...

Page 37: ...1 Networks 12 Annex KEB COMBIVERT F5 Name Basis 4 1 1 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Section Page Date Chapter 4 1 1 Parameters Parameter Groups Parameter Sets 3 4 1 2 Selection...

Page 38: ...4 1 KEB COMBIVERT F5 2 Name Basis 04 05 04 Operation Fundamentals KEB Antriebstechnik 2002 All Rights reserved Chapter Section Page Date...

Page 39: ...the exception of the control release no termi nal wiring is needed What are parameters parameter groups and parameter sets Parameters are values changeable by the operator in a program which have an i...

Page 40: ...r values can be changed only when the parameter set is not adjusted to Active parameter set A see 4 1 6 For some parameters it is not sensible that the selected values become active immediately For th...

Page 41: ...The resetting of the error message with ENTER is no error reset i e the error status in the inverter is not reset Thus it is possible to correct adjustments before the error reset An error reset is on...

Page 42: ...4 1 KEB COMBIVERT F5 6 Name Basis 04 05 04 Operation Fundamentals KEB Antriebstechnik 2002 All Rights reserved Chapter Section Page Date...

Page 43: ...Operation 5 Parameter 6 Functions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11 Networks 12 Annex 1 4 2 1 KEB COMBIVERT F5 Name Basis 04 05 04 KEB Antriebstechnik 2002 All...

Page 44: ...4 2 KEB COMBIVERT F5 2 Name Basis 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Operation Password Structure Chapter Section Page Date...

Page 45: ...mode is active The parameter value of the above parameters shows the actual password level Following indications are possible CP read only CP on CP Service Application Drive Mode 4 2 1 Password Levels...

Page 46: ...ve password level Passwords Password level DRIVE Mode START ENTER F R FUNCT SPEED START START FUNCT SPEED To finish the Drive Mode press ENTER FUNCT key for approx 3 sec see chapter 4 4 Example 1 Swit...

Page 47: ...eration 9 Error Assistance 10 Project Planning 11 Networks 12 Annex 4 3 1 KEB COMBIVERT F5 M S Name Basis 17 05 04 Section Page Date KEB Antriebstechnik 2003 All Rights reserved Chapter 4 3 1 Operatio...

Page 48: ...CP Parameter Operation 4 3 KEB COMBIVERT F5 M S 2 Name Basis 17 05 04 Chapter Section Page Date KEB Antriebstechnik 2003 All Rights reserved...

Page 49: ...put they can be defined by the user The following Parameters are preset at delivery Advantages from it operator friendly for the customer critical parameters are protected against maloperation low doc...

Page 50: ...0 0 1 LTK Hz dr 5 CP 13 DASM rated current 0 0 710 0 1 LTK A dr 0 CP 14 DASM rated voltage 120 500 1 LTK V dr 2 CP 15 DASM rated cos phi 0 50 1 00 0 01 LTK dr 4 CP 16 DASMratedpower 0 35 400 00 0 01...

Page 51: ...4 5 1 0 cs 0 CP 11 DSM rated torque 0 1 6553 5 0 1 LTK Nm dr 27 CP 12 DSM rated speed 0 32000 1 LTK rpm dr 24 CP 13 DSM rated frequency 0 0 1600 0 0 1 LTK Hz dr 25 CP 14 DSM rated current 0 0 710 0 0...

Page 52: ...nd their meanings are noOperation controlreleasenotbridged modulationswitchedoff output voltage 0 V drive is not controlled Low Speed no rotation preset modulation switched off output voltage 0 V driv...

Page 53: ...Apparentcurrent Peakvalue Actualtorque CP 5 makes it possible to recognize the max apparent current For that the highest value of CP 4 is stored in CP 5 The peak value memory can be cleared by pressin...

Page 54: ...h off of the inverter also clears the memory Display of the actual output voltage in volt Speed control Configuration With this parameter the basic setting of the speed controller is determined Adjust...

Page 55: ...ing LTK F5 MULTI DASMratedspeed Adjustment of rated motor speed according to the name plate The factory setting depends on the unit size see 4 3 7 Factory Settings Adjustmentrange 0 64000rpm Resolutio...

Page 56: ...and the connection Y The factory setting depends on the unit size see 4 3 7 Factory Settings Adjustmentrange 120 500 V Resolution 1 V Factory setting LTK F5 SERVO Ratedmotorcurrent Adjustment of the r...

Page 57: ...available mains voltage e g USA with 460 V Adjustmentrange 0 2 Resolution 1 Factory setting 0 When control release is active the adjustment was not completed nco appears in the display F5 SERVO Motorw...

Page 58: ...z Factory setting 50 Hz The basic settings of the inverter correspond to the size of the unit and the respective motor see 4 3 7 Factory Settings If the motor data in CP 11 18 are changed then CP 19 m...

Page 59: ...ve when the motor runs manual in clockwise direction If that is not the case the direction of rotation can be exchanged as described with CP 21 If the correct direction of rotation is displayed it can...

Page 60: ...e shaft F5 SERVO The speed display at CP 1 must be positive when the engine runs manual in clockwise direction The signals SIN and SIN of the resolver have to be changed if the sign is wrong Please en...

Page 61: ...should accelerate from 300 rpm to 800 rpm in 1 s n 800 rpm 300 rpm 500 rpm t 1 s t 1 s CP 25 x 1000 rpm x 1000 rpm 2 s n 500rpm t s CP 25 n rpm 1000 800 300 0 0 5 1 1 5 2 t n Step speed 1 and 2 Input...

Page 62: ...proportional to the speed change n At a deceleration time of 0 01 the value from CP 25 is used Display Acc Adjustmentrange 1 0 00 300 00 s Resolution 0 01 s Factory setting 5 00 s Decelerationtimeforw...

Page 63: ...some applications it is of advantage when the drive starts and stops jerk free This is achieved through a straightening of the acceleration and deceleration ramps The straightening time also called S...

Page 64: ...at that The factory setting depends on the unit size see 3 7 Factory Settings Adjustmentrange 10000 00Nm Resolution 0 01 Nm Factory setting LTK F5 MULTI During controlled operation CP 10 0 3 this para...

Page 65: ...erferences improved concentricity with low speed only controlled high switching frequency less noise development improved sine wave simulation less motor losses improved controller characteristics Adj...

Page 66: ...on of rotation set direction of rotation 24 Utilization switching level 1 25 Active current switching level 1 26 Onlyapplication mode 27 Real value CP 1 switching level 1 28 Set value CP 2 switching l...

Page 67: ...A PRx Quick stopping disabling of modulation after reaching speed 0 2 A PRx Quick stopping holding toruqe at speed 0 3 A PRx Immediate disabling of modulation 4 A PRx Quick stopping disabling of modu...

Page 68: ...10 400V 1420 50 5 2 400 0 78 2 2 14 79 30 81 12 400V 1435 50 8 8 400 0 79 4 0 26 61 53 21 13 400V 1440 50 10 5 400 0 89 5 5 36 47 73 26 14 400V 1450 50 15 0 400 0 84 7 5 49 39 80 12 15 400V 1450 50 21...

Page 69: ...C4 SM 000 3200 5 0 3000 150 5 70 68 4 50 1 12 200V D2 SM 000 3200 6 1 3000 150 8 10 67 4 00 1 13 200V D3 SM 000 3200 8 4 3000 150 10 90 69 2 80 0 14 200V E4 SM 000 3200 15 5 3000 150 16 00 89 1 30 0...

Page 70: ...CP Parameter Operation 4 3 KEB COMBIVERT F5 M S 24 Name Basis 17 05 04 Chapter Section Page Date KEB Antriebstechnik 2003 All Rights reserved...

Page 71: ...9 Error Assistance 10 Project Planning 11 Networks 12 Annex 4 4 1 KEB COMBIVERT F5 M S Name Basis 17 05 04 Section Page Date KEB Antriebstechnik 2002 All Rights reserved Chapter 4 4 1 Adjustment Poss...

Page 72: ...Operation Drive Mode 4 4 KEB COMBIVERT F5 M S 2 Name Basis 17 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 73: ...c correspond to the preselection in the parameter sets Hardware condition The control release must be bridged 4 4 Drive Mode 4 4 3 Setpoint Display Setpoint Input Rotation display Interface check Tran...

Page 74: ...t Stop Run Status Run The drive runs with preselected speed e g F 500 Status Stop Power module disconnected drive is freewheeling e g F LS FUNC SPEED ENTER F R START FUNC SPEED ENTER F R STOP START ST...

Page 75: ...e Drive Mode operating mode ud 9 the setpoint sources and the conditions at starting stopping can be specified As setpoint source serves either the keyboard in the Drive Mode as described under 4 4 3...

Page 76: ...Operation Drive Mode 4 4 KEB COMBIVERT F5 M S 6 Name Basis 17 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 77: ...ror Assistance 10 Project Planning 11 Networks 12 Annex 5 1 1 KEB COMBIVERT F5 M S Name Basis 18 05 04 Section Page Date KEB Antriebstechnik 2002 All Rights reserved Chapter 5 5 1 1 Parameter Groups 3...

Page 78: ...5 1 KEB COMBIVERT F5 M S 2 Name Basis 18 05 04 Parameter Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 79: ...Display In Parameter Inverter Information Fr Parameter Programming Parameter Sets ud Parameter Bus Interface and Keyboard Configuration CP Parameter User defined Parameters ControlTerminal Strip An P...

Page 80: ...y ru 9 encoder 1 speed ru 10 encoder 2 speed ru 29 AN2 pre amplifier disp ru 30 AN2 post amplifier disp ru 31 AN3 pre amplifier disp ru 32 AN3 post amplifier disp ru 35 ANOUT2 pre ampl disp ru 36 ANOU...

Page 81: ...EB Antriebstechnik 2002 All Rights reserved Chapter 5 5 1 4 F5 GENERAL Control D housing This control card is used for housing size D and upwards The control comprises the entire parameters except In...

Page 82: ...5 1 KEB COMBIVERT F5 M S 6 Name Basis 18 05 04 Parameter Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 83: ...6 2 7 an17 AN2 offset Y 0A11 C g G M S P 100 0 100 0 0 1 0 0 6 2 7 an18 AN2 lower limit 0A12 C g G P 400 0 400 0 0 1 400 0 6 2 8 an19 AN2 upper limit 0A13 C g G M S P 400 0 400 0 0 1 400 0 6 2 8 an20...

Page 84: ...G M S A E 0 4095 1 3 6 3 8 di 11 I1 functions 0B0B B C g G M S A E 0 H 3FFFFFFF 1 1 hex 6 3 9 di 12 I2 functions 0B0C B C g G M S A E 0 H 3FFFFFFF 1 2 hex 6 3 9 di 13 I3 functions 0B0D B C g G M S A E...

Page 85: ...7 1 GBK 6 10 6 6 10 10 ec11 encoder 2 inc r 10 0B G M S A GBK GBK 1 GBK inc 6 10 10 ec13 time 2 for speed calc 10 0D G M S A 0 9 1 3 6 10 10 ec14 gear 2 numerator 10 0E G M S A 10000 10000 1 1000 6 10...

Page 86: ...9 12 le 25 timer 2 reset condition 0D19 B C g G M S A E 0 31 1 16 6 9 13 le 26 timer 2 mode 0D1A B C g G M S A 0 31 1 0 6 9 11 op 0 reference source 03 00 B C g P E 0 6 1 0 6 4 4 6 9 9 op 0 reference...

Page 87: ...1 8 6 7 7 pn27 speed search mode 04 1B B C g G M E 0 127 1 0 88 6 7 7 pn28 DC braking mode 04 1C B C g G M P E 0 9 1 7 6 9 4 pn29 DC brake input selection 04 1D B C g G M E 0 4095 1 128 6 9 4 6 3 8 p...

Page 88: ...0 6 1 15 ru 43 timer 1 display 02 2B B C g G M S A 0 655 35 0 01 0 6 1 15 6 9 12 ru 44 timer 2 display 02 2C B C g G M S A 0 655 35 0 01 0 6 1 16 6 9 12 ru 45 act carrier frequency 02 2D B C g G M S...

Page 89: ...B C g G M A P 0 0 130 0 0 1 70 0 6 9 5 uf 8 energy saving input sel 05 08 B C g G M A E 0 4095 1 0 6 9 5 6 3 8 uf 9 voltage stabilisation 05 09 B C g G M P E 1 650 off 1 650 off V 6 5 5 uf 10 max volt...

Page 90: ...5 1 KEB COMBIVERT F5 M S 14 Name Basis 18 05 04 Parameter Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 91: ...3 Digital In and Outputs 6 4 Setpoint and Ramp Adjustment 6 5 Voltage Frequency Characteristic Adjustment 6 6 Motor Data and Controller 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functio...

Page 92: ...6 1 KEB COMBIVERT F5 M S 2 Name Basis 12 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved Functional Desription Operating and Unit Data...

Page 93: ...voltage ru 19 peak DC voltage ru 20 output voltage ru 21 input terminal state ru 22 internal input state ru 23 output condition state ru 24 state of output flags ru 25 output terminal state ru 26 acti...

Page 94: ...r in 29 E OH error counter in 30 E OHI error counter in 31 KEB Hiperface in 32 Interface software date The In Information parameter group includes data and information about the identification of the...

Page 95: ...llowing section receive a symbol line with following details for a better survey ru 1 Set value display 0201h Parameter group number and name Parameter address 400 400 0 0125 Hz Parameter writable rea...

Page 96: ...4000 The displayed speed corresponds to the rotary field speed output at the ramp output The representation is the same as at ru 1 clowckwise rotation forward counter clockwise rotation reverse Adr m...

Page 97: ...er 2 speed 0 125 rpm 4000 4000 The displayed speed corresponds to the actual speed measured at the encoder input 2 ud 2 ud 2 Adr min max default 020Bh ru 11 Set torque display 0 01 Nm 10000 10000 The...

Page 98: ...emory Adr min max default Adr min max default 020Dh ru 13 Actual utilization 1 65535 0 Display of the current utilization referred to the rated current of the inverter Only positive values are indicat...

Page 99: ...ter Adr min max default Adr min max default 0212h ru 18 Actual DC voltage 1 V 1000 0 Display of actual DC link voltage in volt Typical values Normal operation 230V class 300 330V over volt E OP approx...

Page 100: ...terminal state 1 4095 0 Display of the current set digital inputs The logic levels on the input terminals or on the internal inputs are indicated regardless whether the input is inverted or the intern...

Page 101: ...ed with these parameters are met then the sum of the decimal values is displayed Bit No Decimal value Output 0 1 switching condition 0 do 0 1 2 switching condition 1 do 1 2 4 switching condition 2 do...

Page 102: ...fication In dependence on an 10 the indicated value 0 100 corresponds to 0 10 V 0 20 mA or 4 20 mA also see Chapt 6 2 Analog inputs Adr min max default 021Ch ru 28 AN1 post amplifier display 0 1 400 4...

Page 103: ...400 This parameter shows the value of the analog signal AN2 in percent after passing the characteristic amplifier The range of indication is limited to 400 also see Chapt 6 2 Analog inputs Adr min max...

Page 104: ...the analog signal ANOUT1 in percent before passing the characteristic amplifier also see Chapt 6 2 Analog outputs Adr min max default 0224h ru 36 ANOUT2 post ampl display 0 1 115 115 This parameter sh...

Page 105: ...king display E nOL 0226h ru 38 Power module temperature 1 C 150 0 ru 38 shows the actual power module temperature of the inverter 0228h ru 40 Power on counter 1 h 65535 0 The operating hours meter 1 d...

Page 106: ...n be adjusted to any chosen value by keyboard or bus The programming of the counter is done with the parameters LE 22 LE 26 also see Chapt 6 9 4 Timer Adr min max default 022Eh ru 46 Motor temperature...

Page 107: ...r It can be used externally as well as internally So that the controller is as independent as possible the displayed manipulated variable referring to a signal is ouput in percent Adr min max default...

Page 108: ...profile Adr min max default 023Ch ru 60 Actual position index 1 255 0 This parameter displays the target position of the actual position index Adr min max default 023Dh ru 61 Target position 1 Inc 21...

Page 109: ...0 0 This parameter displays the current actual torque ru 12 at the input percent related to the absolute torque setpoint cs 19 Adr min max default 024Eh ru 78 relative actual value display 0 1 100 0 1...

Page 110: ...otal sum of their decimal values is indicated Adr min max default 0250h ru 80 digital output state 1 255 0 Bit No Decimal value Output Terminal 0 1 O1 Transistor output 1 X2A 18 1 2 O2 Transistor outp...

Page 111: ...have following significance Bit 0 4 Unit size 05 07 09 Bit 5 Voltage class 0 230 V 1 400 V Bit 6 Phases 0 1 phase 1 3 phase Bit 7 free Bit 8 12 Housing 0 A 10 K 20 U 1 B 11 L 21 V 2 C 12 M 22 W 3 D 13...

Page 112: ...kHz 12 kHz 16 kHz In 3 Max carrier frequency The software version number is encoded in this parameter 1 and 2 digit software version e g 2 1 3 digit special version 0 Standard In 6 Software version Di...

Page 113: ...er no high 0E0Eh In 15 Customer no low 0E0Fh In 16 QS no 0E10h Serial number and customer number identify the inverter The QS number contains internal production information Adr min max default 0E17h...

Page 114: ...it 12 15 Value Error type Value Error type Value Error type 0 no erors 3 E OP 6 15 free 1 E OC 4 E OH 2 E OL 5 E OHI In 25 Error diagnosis Adr min max default 1 0 65535 0 In 26 E OC error counter 0E1A...

Page 115: ...rd and software This value is used for example by COMBIVIS to load the correct configuration files Sy 2 kann mit dem angezeigten Wert beschrieben werden z B zur Identifikation von Downloadlisten Adr m...

Page 116: ...ion monitores the communication of the HSP5 interface control card operator or control card PC After expiration of an adjustable time 0 01 10 s without incoming telegrams the response adjusted in Pn 5...

Page 117: ...ound in Chapter 11 2 7 Adr min max default 002Bh 1 0 2147483647 2147483648 Sy 43 Control word long The control word is used for the status control of the inverter via bus The control word long Sy 43 c...

Page 118: ...0 Sy 56 Start display address Sy 56 adjusts the parameter address which shall be represented on switching on the operator Only valid addresses are accepted If this parameters is available in the CP M...

Page 119: ...Control 6 13 CP Parameter Definition 6 2 1 KEB COMBIVERT F5 Name Basis Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved 04 05 04 6 2 1 Summary Description Analog Inputs 3 6 2 2 I...

Page 120: ...Functional Description Analog In and Outputs 2 2 6 Name Basis KEB COMBIVERT F5 Chapter Section Page Date 04 05 04 KEB Antriebstechnik 2002 All rights reserved...

Page 121: ...nputs Analog inputs An 0 AN1 Interface selection An 1 AN1 Interference suppression filter An 2 AN1 Save mode An 3 AN1 Input selection An 4 AN1 Zero point hysteresis An 5 AN1 Amplification An 6 AN1 Off...

Page 122: ...als An 0 An 10 0 0 10 V default 1 0 20 mA 2 4 20 mA Fig 6 2 2 b Control with potentiometer and internal reference voltage X2A 1 2 3 4 5 6 7 8 9 PE 0 10 VDC SPS SPS 1 1 Connect equipotential bonding co...

Page 123: ...now the programmable digital input value 1 is set the analog signal is processed directly and written parallel into the nonvolatile memory As soon as the digital input is disconnected value 0 the inv...

Page 124: ...ve percent value is adjusted the hysteresis acts in addition to the zero point around the current setpoint Setpoint changes are accepted only if they are larger than the adjusted hysteresis from inter...

Page 125: ...calculated according to following formula Out Amplification In Offset X Offset Y Input value In Output value Out Fig 6 2 7 a Factory setting no Offset Gain 1 By means of some examples we want to show...

Page 126: ...sted smaller than the upper limit exception F5 M if lower limit upper limit then the output value is the lower limit An 8 AN1 lower limit An 9 AN1 upper limit An 18 AN2 lower limit An 19 AN2 upper lim...

Page 127: ...ame function as value 0 The sum of the respective values is to be entered Assignment of the analog inputs Bit 0 2 Function Value REF analog 0 AN1 ru 28 default 1 AN2 ru 30 x 2 AN3 ru 32 x Bit 3 5 Func...

Page 128: ...6 ANOUT2 X2A 9 AGND 0 100 0 10V ru 36 ru 35 An 41 An 43 An 44 An 45 PWM 100 An 46 An 47 An 49 An 50 An 51 PWM 100 An 52 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ru 7 ru 1 ru 7 ru 1 ru 20 r...

Page 129: ...F5 M S 0 3 rated torque 16 set torque F5 M S 0 3 rated torque 17 absolute set torque F5 M S 0 3 rated torque 18 system deviation speed controller 0 100 Hz 3000 min 1 2 19 speed reference variable ru...

Page 130: ...Analog Output Display Following parameters are used for the indication of the analog outputs before and after the characteristic amplification ru 33 ANOUT1 pre ampl display 0 400 ru 34 ANOUT1 post amp...

Page 131: ...nalog output as 0 10V switch is shown in Fig 6 2 14 c 1 adjustment of the amplification An 33 to 20 00 2 adjustment of the X Offset An 34 to the desired switching level Fig 6 2 14 c Analog output as s...

Page 132: ...V 778 V 1 V ru 27 021Bh 100 0 100 0 0 1 ru 28 021Ch 400 0 400 0 0 1 ru 29 021Dh 100 0 100 0 0 1 ru 30 021Eh 400 0 400 0 0 1 ru 31 021Fh 100 0 100 0 0 1 ru 32 0220h 400 0 400 0 0 1 ru 33 0221h 400 0 4...

Page 133: ...00 0 0 1 0 0 An 27 0A1Bh 100 0 100 0 0 1 0 0 An 28 0A1Ch 400 0 400 0 0 1 400 0 An 29 0A1Dh 400 0 400 0 0 1 400 0 An 30 0A1Eh 0 12287 1 2112 An 31 0A1Fh 0 12 1 2 An 32 0A20h 100 0 100 0 0 1 0 0 An 33 0...

Page 134: ...COMBIVERT F5 Chapter Section Page Date 04 05 04 KEB Antriebstechnik 2002 All rights reserved Param Adr min max default ENTER PROG R W Step An 49 0A31h 20 00 20 00 0 01 1 00 An 50 0A32h 100 0 100 0 0 1...

Page 135: ...r 6 3 1 Summary Description Digital Inputs 3 6 3 2 Input Signals 3 6 3 3 Setting of Digital Inputs by Software 4 6 3 4 Terminal Status 5 6 3 5 Digital Filter 5 6 3 6 Inversion of Inputs 5 6 3 7 Edge t...

Page 136: ...6 3 KEB COMBIVERT F5 2 Name Basis 28 01 03 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Digital In and Outputs...

Page 137: ...2 shows the inputs that are actually set for processing The function s that a programmed input carries out is defined by means of the input selection of the corresponding function or by di 11 22 For s...

Page 138: ...the case of several inputs the sum is to be formed Exception Control release must always be bridged at the terminal strip Internal voltage supply External voltage supply 18 26 VDC 6 3 3 Setting of Dig...

Page 139: ...g Then a rising edge with a pulse duration that is longer than the response time of the digital filter is sufficient for switch on Switch off is effected with the next rising edge Control release ST c...

Page 140: ...trol release di 8 has no function since this is a static input With parameter di 6 the Strobe input is set If several inputs are adjusted as Strobe they are linked in OR operation At the next rising e...

Page 141: ...that case the Strobe signal is static i e the input signals are accepted for as long as the Strobe signal is set or for as long as the gate is open di 7 Strobe mode Fig 6 3 8 a Edge active Strobe di 7...

Page 142: ...ed according to the table under 6 3 8 If the reset input shall react to an edge one or several of the reset inputs defined with di 9 can be switched to edge evaluation with di 10 6 3 9 Input Status ru...

Page 143: ...i 14 32 IA di 15 32 IB di 16 32 IC di 17 32 ID di 18 32 F di 19 32 R di 20 32 RST di 21 32 ST di 22 32 224 PS 2 16 777 216 225 PS 3 33 554 432 226 PS 18 67 108 864 227 PS 19 134 217 728 228 Pn 64 268...

Page 144: ...12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 20 I1 I2 I3 I4 IA IB IC ID F R RST ST 1 21 2 22 4 23 8 24 16 25 32 26 64 27 128 28 256 29 512 210 1024 211 2048 PS 18 PS 3 PS 2 12 12 12 PS 10 12...

Page 145: ...1 1 21 2 22 4 23 8 24 16 25 32 26 64 27 128 8 8 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 z 1 z 1 do 43 do 44 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 146: ...made Every individual condition can be inverted with do 25 32 do 41 adjusts the manner of the linkage AND OR Parameter do 42 is used for inverting one or several outputs With do 51 the output signals...

Page 147: ...protection triggering time defined according to VDE has expired The response to the warning can be adjusted with Pn 14 response to motor protective function see Chapter 6 7 Motor protective function...

Page 148: ...lected inputs The condition is active if all selected inputs are active The selection is done with the switching levels LE 0 7 according to following table Input ST RST F R I1 I2 I3 I4 IA IB IC ID Val...

Page 149: ...n 14 Pn 16 These parameters determine the behaviour of the inverter in case of warning signals To learn more about the adjustment possibilities as well as the performance of the appropriate drive plea...

Page 150: ...er value 2 6 3 17 Selection of Switching Conditions for Flags do 16 do 23 Example The parameters do 16 do 23 serve for the selection of the 8 defined switching conditions The selection is done for eac...

Page 151: ...en flag as Non flag The parameter is bit coded According to Fig 6 3 18 the weighting of the switching conditions to be inverted must be entered in do 25 do 32 If several flags shall be inverted the su...

Page 152: ...outputs are set then the sum of the decimal values is output 1 1 1 1 do 42 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 1 2 4 8 16 32 64 128 1 1 1 1 do 41 Terminal Name Function X2A 18 O1 Transist...

Page 153: ...not required but reasonable for opti mal switching performance Set do 16 to 1 evaluate switching condition of do 0 Set do 17 to 2 evaluate switching condition of do 1 Set do 18 to 4 evaluate switchin...

Page 154: ...7 0B07h 0 2 1 0 di 8 0B08h 0 4095 1 0 di 9 0B09h 0 4095 1 3 ST RST di 10 0B0Ah 0 4095 1 3 ST RST di 11 0B0Bh 0 231 1 1 1 di 12 0B0Ch 0 231 1 1 2 di 13 0B0Dh 0 231 1 1 8192 di 14 0B0Eh 0 231 1 1 512 di...

Page 155: ...0 75 1 0 do 8 0C08h 0 255 1 0 do 9 0C09h 0 255 1 0 do 10 0C0Ah 0 255 1 0 do 11 0C0Bh 0 255 1 0 do 12 0C0Ch 0 255 1 0 do 13 0C0Dh 0 255 1 0 do 14 0C0Eh 0 255 1 0 do 15 0C0Fh 0 255 1 0 do 16 0C10h 0 25...

Page 156: ...30000 00 00 1 0 00 LE 2 0D02h 30000 00 30000 00 00 1 100 00 LE 3 0D03h 30000 00 30000 00 00 1 4 00 LE 4 0D04h 30000 00 30000 00 00 1 0 00 LE 5 0D05h 30000 00 30000 00 00 1 0 00 LE 6 0D06h 30000 00 30...

Page 157: ...16 I1 oP 20 0314h 0 4095 1 32 I2 oP 56 0337h 0 4095 1 0 oP 57 0338h 0 4095 1 0 oP 58 0339h 0 4095 1 0 oP 60 033Bh 0 4095 1 4 F oP 61 033Ch 0 4095 1 8 R Pn 4 0404h 0 4095 1 64 I3 Pn 23 0417h 0 4095 1 0...

Page 158: ...6 3 KEB COMBIVERT F5 24 Name Basis 28 01 03 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Digital In and Outputs...

Page 159: ...utputs 6 3 Digital In and Outputs 6 4 Setpoint and Ramp Adjustment 6 5 Voltage Frequency Characteristic Adjustment 6 6 Motor Data and Controller 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special...

Page 160: ...6 4 KEB COMBIVERT F5 M S 2 Name Basis 12 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved Functional Desription Setpoint and Ramp Adjustment...

Page 161: ...iplies an analog setpoint to with other setpoint settings The setpoint and rotation selection links the different setpoint sources with the possible sources of rotation direction The signal thus obtai...

Page 162: ...the setpoints can occur either before or after the signal processing ru 27 32 53 With parameter oP 3 Absolute digital setpoint adjustment a setpointspeed of 4000 4000 rpm can be adjusted With paramete...

Page 163: ...s must be accepted The setpoint limitations oP 6 oP 7 oP 11 do not have any function the speed setpoint is only limited by oP 14 The calculation formula of the analog setpoint value changes The parame...

Page 164: ...s of ru 82 ramp output 150992 converted in Hz Ramp output Hz ru 82 oP 64 2 30 0 0140622 Hz ru 83 actual value 134217 and in each eight cycle 268434 converted in Hz Actual value ru 83 oP 64 2 30 0 0125...

Page 165: ...hich the rotation direction is adjusted One can choose between following possibilities Digital rotation adjustment oP 2 oP 2 Display Setpoint rotation 0 LS Standstill Low Speed 1 F Forward Forward 2 r...

Page 166: ...Bit No Decimal value Input Terminal 0 1 ST Prog input Control release Reset X2A 16 1 2 RST Prog input Reset X2A 17 2 4 F Prog input Forward X2A 14 3 8 R Prog input Reverse X2A 15 4 16 I1 Prog input 1...

Page 167: ...direction forward negative value rotaiton direction reverse Rotation direction dependent on the control word SY 50 The control word is used for the status control of the inverter via bus In order for...

Page 168: ...y for the fixed values The adjustment of a fixed value has priority over the normal setpoint adjustment oP 18 0 2 1 3 5 4 6 7 8 9 f1 f2 f3 t Fig 6 4 4 Fixed values oP 19 Input selection Fixed value 1...

Page 169: ...limited 5 terminal strip Run Stop setpoint absolute 6 setpoint dependent with LS recognition 7 setpoint dependent without LS recognition 8 control word SY 50 0 limited 9 control word SY 50 0 absolute...

Page 170: ...f absolute setpoint adjustment the minimal and maximal values limit the setpoint Separate limits can be adjusted for both directions of rotation If the value For is adjusted for rotation direction Rev...

Page 171: ...formula positive setpoint oP 6 setpoint adjustment x oP 10 oP 6 100 negative setpoint oP 7 setpoint adjustment x oP 11 oP 7 100 the absolute setpoint adjustment i e the setpoint is directly adjusted a...

Page 172: ...s x 1000 rpm oP 28 4 5 s 1000 rpm 100 rpm 1000 rpm x real ramp time oP 28 oP 31 n A drive shall accelerate from 100 rpm to 1000 rpm in 5s Example Time factor acceleration deceleration oP 62 The time f...

Page 173: ...curve time acceleration forward oP 33 1 S curve time acceleration reverse oP 34 3 S curve time deceleration forward oP 35 1 S curve time deceleration reverse 1 If the value For is adjusted in these p...

Page 174: ...d at the same time The belts reduce the speed in proportion to the adjusted time and come to a standstill simultaneously 6 4 9 Ramp with constant time f_soll f_ist t t_rampe t_rampe t_rampe t_rampe t_...

Page 175: ...3 reserved 0 const ascent 1000 rpm dep on ud 2 Dec 2 3 4 const time actual set value Vorward 8 const time last set value at constant run 12 reserved 0 const ascent 1000 rpm dep on ud 2 Acc 4 5 16 cons...

Page 176: ...ulated from the step size delta_n and the actual set value n_set as follows n_soll delta_n variable delta_n 1000 rpm For a simplification of the internal calculations 1024 min 1 resp 2048 min 1 or 409...

Page 177: ...1 16 oP 20 0314h 0 4095 1 32 oP 21 0315h 4000 rpm 4000 rpm 0 125 rpm 100 rpm dep on ud 2 oP 22 0316h 4000 rpm 4000 rpm 0 125 rpm 100 rpm dep on ud 2 oP 23 0317h 4000 rpm 4000 rpm 0 125 rpm 0 rpm dep...

Page 178: ...etpoint and Ramp Adjustment oP 65 0341h 4000 min 1 4000 min 1 0 125 min 1 0 min 1 oP 66 0342h 4000 min 1 4000 min 1 0 125 min 1 0 min 1 oP 67 0 43h 4000 min 1 4000 min 1 0 125 min 1 0 min 1 oP 68 0344...

Page 179: ...ment 6 6 Motor Data Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Synchron CTM 6 12 Technology Control 6 13 CP Parameter Definition...

Page 180: ...6 5 KEB COMBIVERT F5 2 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description U f Characteristic Adjustment...

Page 181: ...peed dependent parameters The parameter can only be written with opened control release After a change the initialization is passed through so that no Power On Reset is necessary ud 2 Control typ Maxi...

Page 182: ...ncreased in this stage up to 200 see Fig 6 5 2 uF 0 0 0000 400 00 Hz Default 50 Hz uF 1 0 0 25 5 Default PU Id UA t uF 1 100 uF 5 uF 4 uF 4 0 0 25 5 Default 0 uF 5 0 00 10 00 s Default 0 s 6 5 4 Delta...

Page 183: ...otors with a smaller rated current to the inverter uF 9 1 649 V 650 off default Fig 6 5 5 a Voltage stabilization with voltage stabilization without voltage stabilization Fig 6 5 5 b Example Accelerat...

Page 184: ...factor 1 110 U f 110 voltage with overmodulation all limitations 110 of modulation factor 2 200 U f 100 voltage limitations between voltage forming functions 200 limitation before modulator 100 of mod...

Page 185: ...0 0 uF 4 0504h 0 0 25 5 0 1 0 0 uF 5 0505h 0 00 s 10 00 s 0 01 s 0 00 s uF 9 0509h 1 V 649 V 650 off 1 V 650 off uF 10 050Ah 0 3 1 0 uF 11 050Bh 0 PU Id 1 PU Id PU Id Power unit Identification uF 19...

Page 186: ...6 5 KEB COMBIVERT F5 8 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description U f Characteristic Adjustment...

Page 187: ...ment 6 5 Voltage Frequency Characteristic Adjustment 6 6 Motor Data and Controller 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 Posi Synchronous Contro...

Page 188: ...6 6 KEB COMBIVERT F5 M S 2 Name Basis 12 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved Functional Desription Motor Data and Controller...

Page 189: ...rom it which the inverter requires to achieve the best possible results in the control of Boost and slip compensation 6 6 2 Motor Data DASM Following parameters can be taken directly from the name pla...

Page 190: ...here is usually R120 equivalent resistance phase value specified Depending on the used connection the following value must be adjusted in dr 6 Star connection dr 6 2 R120 to 2 24 R120 Delta connection...

Page 191: ...LS L1 Lh Lh 2 L1 L2 L2 Lh In accordance with the following formula the leakage inductance LS in a range of 0 00 500 00 mH is entered in parameter dr 7 In case the data is not specified in the data she...

Page 192: ...motor current that is too high Vorgehensweise 1 Open control release status noP 2 Enter motor name plate data in the corresponding parameters dr 0 12 3 Adjust Fr 10 1 or Fr 10 2 the corresponding dr d...

Page 193: ...is limited by 2 further factors If the KEB COMBIVERT is dimensioned too small to operate the current that is necessary for the required torque then the maximum torque is limited automatically From the...

Page 194: ...ening characteristic is adjusted The value of 1 means that the flux is lowered after an 1 n function 6 6 5 Flux Lowering Calculation DASM field weakening speed dr 18 Field weakening curve dr 20 Flux a...

Page 195: ...phase synchronous motor DSM and entered dr 23 DSM rated current 1 0 710 0 A dr 24 DSM rated speed 0 32000 rpm dr 25 DSM rated frequency 10 1600 0 Hz dr 27 DSM rated torque 0 1 6553 5 Nm Motor data fr...

Page 196: ...h 0 01 Nm 10000 Nm 0 01 Nm Adaption only F5 M dr 17 0611h 1 rpm 32000 rpm 1 rpm Adaption only F5 M dr 18 0612h 0 rpm 32000 rpm 1 rpm Adaption only F5 M dr 19 0613h 25 250 1 Adaption only F5 M dr 20 06...

Page 197: ...or the torque control At F5 S it can be switched only between speed and torque control A controlled operation is not possible PG ASM 3 Usd Usq F F Umax U V W r d q r Fig 6 6 8 Controller structure nse...

Page 198: ...changed with dr 21 at F5 M and with dr 26 at F5 S KP current dS 0 KI current dS 1 Restrictions for controlled operation The controlled operation is suited only as emergency operation for set up or in...

Page 199: ...ange particularly at activated rotor adaption in order to limit the voltage in the field weakening range to 100 5 6 0 Flux controller off 1 Flux controller on sensible for short acceleration times and...

Page 200: ...KI cS 11 Min speed for cS 9 cS 12 Fig 6 6 11 Mode of functioning of the speed controller Picture A Picture B To improve the standstill rigiditiy of the drive a standstill position control can be adjus...

Page 201: ...2 Digital absolute cS 19 3 Digital precental cS 18 4 Motorpoti 5 External PID output technology controller 6 6 12 Torque control at cS 0 5 0 1 2 3 4 5 cS 15 cS 19 cS 16 ru 49 1 0 abs abs Speed contro...

Page 202: ...01 10000 Nm 0 01 Nm 0 01 at 0 01 cS 19 also acts as a limit cS 22 0F16h 0 01 10000 Nm 0 01 Nm 0 01 at 0 01 cS 19 also acts as a limit cS 24 0F18h 0 32767 1 0 0 off ru 47 022Fh 10000 Nm 10000 Nm 0 01 N...

Page 203: ...Ramp Adjustment 6 5 Voltage Frequency Characteristic U f Adjustment 6 6 Motor Data Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Sy...

Page 204: ...6 7 KEB COMBIVERT F5 2 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Protective Functions...

Page 205: ...A Stop 0 off off off 1 off off on 2 off on off 3 off on on 4 on off off 5 on off on 6 on on off 7 on on on LA Stop The function protects the frequency inverter against switch off caused by overcurrent...

Page 206: ...f Hardware current limit disabled 1 Single phase mode Hardware current limit enabled works both in motoric and generatoric operation 2 Zero vektor mode Hardware current limit enabled works only motori...

Page 207: ...ntrol direction inverts itself during generatoric operation Control direction independent on active current Control direction is inverted in the case of negative active current generatoric operation T...

Page 208: ...ng of Stall function with standard setting Actual frequency ru 3 Inverter status ru 0 Actual utilization ru 13 adjusted constant current limit Pn 20 Stall level The max constant current represents the...

Page 209: ...ts the connection of the frequency inverter onto a running out motor After the function has been activated by the selected starting conditions Pn 26 it searches for the actual motor speed and adapts t...

Page 210: ...PROG R W Step Fig 6 7 3 b Speed search with soft adjusted function Actual speed Motor speed Utilization Output voltage Speed search Ramp Error Reset Actual speed Motor speed Utilization Output voltage...

Page 211: ...Input selection external error Pn 3 Response to external fault Pn 6 Watchdog time Pn 5 Response to error watchdog Pn 7 Response to limit switch Pn 18 Response to set warning Pn 66 Response to soft li...

Page 212: ...he drive returns automatically to normal operation as soon as the fault no longer exists Status message A xx Fast stop switch off of modulation after reaching 0Hz The drive returns automatically to no...

Page 213: ...f 0 200 C On exceeding the adjusted temperature the turn off time Pn 13 starts the switching condition 46 is set and the response according to Pn 12 is executed After expiration of the turn off time t...

Page 214: ...The drive remains in the error status until a reset signal is detected No effect on the drive Error is being ignored Switching condition do 0 7 Value 11 is set Function disabled interior temperature...

Page 215: ...s to 100 Hz 1000 rpm depending on ud 2 Adjustment of the torque limit during fast stop in the range of 0 10000 Nm Pn 61 is limited to dr 15 max torque FI and dr 33 three phase motor dr 15 dr 33 cS 19...

Page 216: ...h 0 s 120 s 1 s 0 s Pn 18 0412h 0 6 1 0 Pn 58 043Ah 0 3 1 0 only for F5 G Pn 59 043bh 0 200 1 200 only for F5 G Pn 60 043Ch 0 00 s 300 00 s 0 01 s 2 00 s Pn 61 043Dh 0 00 Nm 10000 00 Nm 0 01 Nm Adapti...

Page 217: ...or protection 0 Separate cooling 1 Self cooling ru 15 Apparent current dr 12 Motor protect rated current 0 1 460 0 A fr 8 Motor set assignemet 0 Counter 0 1 Counter 1 2 Counter 2 3 Counter 3 4 Counter...

Page 218: ...ted After triggering the motor protective function the new tripping time is reduced to 1 4 of the specified value if the motor has not been operated for an appropriate time with underload Motor protec...

Page 219: ...warning also see Digital Outputs is set Pn 14 determines the response to the warning level Pn 14 specifies the performance of the drive on activation of the motor protective function The function is d...

Page 220: ...10 0 s 0 1 s 0 5 s only at F5 S dr 35 0623 0 1 s 10 0 s 0 1 s 0 2 s only at F5 S dr 36 0624 0 1 s 10 0 s 0 1 s 5 0 s only at F5 S ru 15 020Fh 0 0 A 6553 5 A 0 1 A The KEB COMBIVERT provides another po...

Page 221: ...n 65 the switching behaviour of the GTR7 can be adjusted as follows Pn 65 Switching behaviour GTR7 0 not in status LS default 1 also switches at LS With Pn 64 an input can be defined for the activatio...

Page 222: ...riggered at the switching of an external error input Pn 4 0 Pn 4 is selection for external error warning message The response to this message A EF E EF is defined with Pn 3 1 Pn 4 is selection for err...

Page 223: ...Adjustment 6 5 Voltage Frequency Characteristic U f Adjustment 6 6 Motor Data Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Synchron...

Page 224: ...6 8 KEB COMBIVERT F5 2 Name Basis 05 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Parameter Sets...

Page 225: ...ogrammable parameters 6 8 2 Security Parame ters The Security parameters contain the Baud rate inverter address hours meter control type serial customer number trimming values and error diagnosis They...

Page 226: ...states occur ini_A ini_S dEF_A Target Set Source Set Action 0 7 0 7 All programmable parameters System parameters too of the source set are copied into the target set 0 1 dEF_S Default values are copi...

Page 227: ...ection input coded via terminal strip Priority ST RST R F I1 I2 I3 I4 IA IB IC ID 4 Set selection input coded via terminal strip Priority ID IC IB IA I4 I3 I2 I1 R F RST ST 5 Set selection via control...

Page 228: ...Adjust parameter Fr 7 to value 148 2 Adjust Fr 2 to value 2 set selection binary coded via terminal strip 1 The input ST is occupied by hardware means with the function Control release Further functi...

Page 229: ...parameter Fr 7 to value 2736 2 Adjust Fr 2 to value 3 set selection input coded via terminal strip 0 1 2 3 4 5 I1 I2 I4 IB ID Set Set Set Set Set Set Fig 6 8 7 c Input coded parameter set selection F...

Page 230: ...8 9 ON and OFF delay Example on off Set Fr 5 Fr 6 0 0 s 0 s 1 2 s 0 s 2 0 s 1 s 3 2 s 2 s 1 ON delay for set 3 of 2s 2 OFF delay for set 3 of 2s 3 OFF delay for set 2 of 1s ON delay for set 1 of 2 s 4...

Page 231: ...al Description Parameter Sets Param Adr min max default ENTER PROG R W Step 6 8 10 Used Parameters Fr 1 0901h 4 7 1 0 Fr 2 0902h 0 5 1 0 Fr 3 0903h 0 255 1 0 Fr 4 0904h 0 7 1 0 Fr 5 0905h 0 32 00 s 0...

Page 232: ...6 8 KEB COMBIVERT F5 10 Name Basis 05 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Parameter Sets...

Page 233: ...Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Synchron 6 12 Technology Control 6 13 CP Parameter Definition 6 9 1 KEB COMBIVERT F5 N...

Page 234: ...6 9 KEB COMBIVERT F5 2 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Special Functions...

Page 235: ...ence value 1 Act brake time Pn 30 Pn 32 reference value 1 Pn 28 DC Braking Activation 0 DC braking not activated 1 DC braking after reaching 0Hz rpm and missing rotation setting max for the adjusted D...

Page 236: ...ENTER PROG RO Step DC Braking Mode Pn 28 Used Parameters Pn 28 041Ch 0 9 1 7 Pn 29 041Dh 0 4095 1 64 Pn 30 041Eh 0 00 100 00 s 0 01 s 10 00 s Pn 31 041Fh 0 25 5 0 1 25 5 Pn 32 0420h 0 400 Hz 0 0125 Hz...

Page 237: ...s a result of the voltage reduction uF 7 Energy saving factor 0 0 130 0 default 70 fset nset Hysteresis Example uF 6 2 uF 7 50 Used Parameters uF 6 0506h 0 79 1 0 uF 7 0507h 0 0 130 0 1 70 uF 8 0508h...

Page 238: ...6 9 KEB COMBIVERT F5 6 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Special Functions...

Page 239: ...Prog input 2 X2A 11 6 64 I3 Prog input 3 X2A 12 7 128 I4 Prog input 4 X2A 13 8 256 IA Internal input A none 9 512 IB Internal input B none 10 1024 IC Internal input C none 11 2048 ID Internal input D...

Page 240: ...defined which the motor potentiometer needs in order to run from 0 100 The time is adjustable between 0 50000 s The correcting range is limited by the parameters oP 53 and oP 54 see Fig 6 9 3 This pa...

Page 241: ...with other percental setpoint sources see Chapter 6 4 Set Value Adjustment Motor potentiometer value oP 52 With this parameter a value in percent can be adjusted within the preset limits directly by o...

Page 242: ...6 9 KEB COMBIVERT F5 10 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Special Functions...

Page 243: ...ts again at zero The timer stops at the maximal value of 655 35 Following clock sources can be selected Bit Value Function 0 2 Clock source 0 Time counter 0 01 s default 1 Time counter 0 01 hour 2 Edg...

Page 244: ...rrent counter content ru 43 44 Bit No Decimal value Input Terminal 0 1 ST prog input control release Reset X2A 16 1 2 RST prog input Reset X2A 17 2 4 F prog input forward X2A 14 3 8 R prog input rever...

Page 245: ...18 23 0 01 0 LE 2 0D02h 10737418 24 10737418 23 0 01 0 LE 3 0D03h 10737418 24 10737418 23 0 01 0 LE 4 0D04h 10737418 24 10737418 23 0 01 0 LE 5 0D05h 10737418 24 10737418 23 0 01 0 LE 6 0D06h 10737418...

Page 246: ...6 9 KEB COMBIVERT F5 14 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Special Functions...

Page 247: ...m utilization level Pn 43 If the utilization is less than this level or the hardware current limit is reached the error E br is triggered and the brake remains engaged If the utilization acceptance is...

Page 248: ...monitoring The status display during the holding phases depends on the setting of the mode for the brake control see Fig 6 9 5 c At Pn 34 1 3 the status boff release brake or bon engage brake is disp...

Page 249: ...0 Hz F5 M S depending on ud 2 Pn 39 0427h 0 00 s 100 00 s 0 01 s 0 25 s Pn 40 0428h 0 00 s 100 00 s 0 01 s 0 25 s Pn 41 0429h 20 Hz 20 Hz 0 0125 Hz 0 Hz F5 G B depending on ud 2 0429h 600 rpm 600 rpm...

Page 250: ...6 9 KEB COMBIVERT F5 18 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Special Functions...

Page 251: ...6 9 6 a Starting the Power Off function Auto DC link voltage set value measured at Power on Pn 45 starting voltage 200 800 V Pn 46 Auto start voltage 50 90 default 80 Pn 44 Bit 1 starting voltage 0 a...

Page 252: ...alue 0 of 1 or as active current control without speed detection value 2 Normally this parameter is adusted at the setup of the speed control see Chapter 6 11 and should not be changed here The parame...

Page 253: ...voltage is measured at Power On and is displayed in ru 68 The auto starting voltage is determined by Pn 46 which adjusts the measured voltage in percent in the range of 50 90 default 80 of the measur...

Page 254: ...etpoint value is limited internally which can lead to oscillations In that case the setpoint value can be reduced which leads to a prolongation of the delay If the voltage stabilisation is switched on...

Page 255: ...ependent of a set direction of rotation with the adjusted boost and is in status POFF After expiration of the restart delay Pn 52 if adjusted the inverter restarts automatically Bit 3 0 and Bit 4 1 th...

Page 256: ...this range to prevent stalling Below the restart value the control parameters of the active current control are lowered linearly with the output frequency Set value source Braking torque Pn 47 Pn 44...

Page 257: ...dapted to slow voltage fluctuations In the first cycle the limit of the speed control is adjusted to the measured slip so that the drive is put into no load operation Restart at power recovery Only in...

Page 258: ...0 1 80 Pn 47 042Fh 0 0 100 0 0 1 0 only F5 G B Pn 48 0430h 0 Hz 400 Hz 0 0125 Hz 0 Hz only F5 G B 0430h 0 min 1 4000 min 1 0 125 min 1 0 min 1 only F5 M dep on ud 2 Pn 50 0432h 200 V 800 V 1 V 290 500...

Page 259: ...ivated with oP 44 Bit 0 3 The value is to be added to Bit 4 7 oP 44 Bit 0 3 Function 0 no external function activated 1 Wobbel generator acitvated 2 Diameter correction see Chapt 6 9 8 3 15 reserved T...

Page 260: ...2Eh 0 00 s 20 00 s 0 01 s 10 00 s oP 47 032Fh 0 00 s 20 00 s 0 01 s 10 00 s oP 48 0330h 0 00 s 20 00 s 0 01 s 10 00 s Wobbel generator Acceleration time oP 47 Deceleration time oP 48 With oP 47 the ac...

Page 261: ...eter of the reel bale Additional function Mode oP 44 Bit 0 3 Different functions can be activated with oP 44 Bit 0 3 The value is to be added to Bit 4 7 oP 44 Bit 0 3 Function 0 no external function a...

Page 262: ...ameter dmin dmax is preset by way of oP 49 and can be adjusted within the range of 0 010 0 990 with a resolution of 0 001 The corrected output frequency of the ramp generator is determined as follows...

Page 263: ...oning With parameter Pn 63 a shifting of the stop position can be adjusted which entails an additional constant running time Thus the shifting of the initiator can be omitted The additional constant r...

Page 264: ...Set 1 positioning 1 oP02 Rotation setting 0 low speed 0 1 oP10 Max reference forward 70 0000 Hz The max setpoint value must be the same in all sets 0 1 oP28 Acc time forward 0 01 s 0 1 oP30 Dec time f...

Page 265: ...ng of the position at clockwise rotation 2 Pn63 Positioning delay 1 off 3 Pn63 Positioning delay 3 1 s Shifting the position at counterclockwise rotation 0 Fr02 Parameter set source 2 terminal binary...

Page 266: ...hat adjusts itself at 100 analog parameter setting The parameter value must be entered with the internal standardization of the target parameter An 57 determines the parameter set in which the selecte...

Page 267: ...ustment 6 6 Motor Data Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Sync CTM 6 12 Technology Control 6 13 CP Parameter Definition 6...

Page 268: ...6 10 KEB COMBIVERT F5 2 Name Basis 17 02 03 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Encoder Interface...

Page 269: ...Encoder channel 1 X3A is a 15 pole incremental encoder input for rectangular signals Encoder channel 2 X3B can support following interfaces 9 pole incremental encoder input for rectangular singal Incr...

Page 270: ...signal inputs must generally be connected The reference marking singals are only needed for the reference point approach in the positioning operation F5 M S Following specifications apply to the enco...

Page 271: ...Resolver cable 6 10 3 Encoder Inteface Channel 2 X3B Fig 6 10 3 Encoder interface channel 2 X3B 5 4 3 2 1 9 8 7 6 Only when the inverter is switched off and the voltage supply is disconnected may the...

Page 272: ...us operation Operating mode encoder 2 ec 20 With parameter ec 20 it is defined whether the encoder channel 2 shall work as input or output Precondition for that is a built in switch selectable encoder...

Page 273: ...be supplied with an external voltage The 5 V voltage is a stabilized voltage and loadable at X3A and X3B with altogether 500 mA Since 5 2 V are generated from Uvar the current from Uvar is reduced ac...

Page 274: ...onnection Max operating frequency max sampling frequency Depending on the max operating frequency of the encoder input the encoder and the maximum speed of the drive the line number of the encoder can...

Page 275: ...y evaluated The zero track is needed for the reference point approach in the positioning module F5 M S Zero track also reference marking channel gives out 1 signal per revolution Cable length To achie...

Page 276: ...r input 24 V HTL with error detection push pull 16 ENDAT 17 Incremental encoder input 24 V HTL with error detection 18 Analog option 10 V In case of an invalid encoder indentification the error E Hyb...

Page 277: ...10 Gear factor Ec 4 Ec 5 Ec 14 Ec 15 Value Evaluation of the encoder signals 0 Single for initiator evaluation of positive edges only 20 1 2 fold for initiator evaluation of positive and negative edg...

Page 278: ...coder simulation can be adjusted Bit Value Function 0 1 Acceptance of the values 0 from channel 1 1 from channel 2 2 from current actual value 2 3 Number of increments to be output at Bit 0 1 2 0 256...

Page 279: ...sed the value determined by the automatic alignment can be entered directly in Ec 2 12 Absolute position channel 1 2 Ec 2 Ec 12 only F5 S In order to replace S4 systems by F5 S the following calculati...

Page 280: ...the encoder may not lead to a jump in the actual position ru r4 2 After power off on the position value ru 54 must be available Conclusion the overflow of the encoder must be noticed For this the pos...

Page 281: ...e motor data are read out with the first power on with encoder Acknowledgement of the encoder interface change E HYPC via ec 0 Loading the system default value fr 1 3 or 4 the motor data are read out...

Page 282: ...0000 1 1000 Ec 15 gear 2 determinator 100F x 1 10000 1 1000 Ec 16 enc 2 rotation 1010 x 0 23 1 0 Ec 17 enc 2 trigger 1011 x 0 13 1 2 GBK encoder Id Ec 20 enc 2 operating mode 1014 x 0 1 1 GBK Ec 21 SS...

Page 283: ...6 4 Setpoint and Ramp Adjustment 6 5 Voltage Frequency Characteristic Adjustment 6 6 Motor Data and Controller 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface...

Page 284: ...6 11 KEB COMBIVERT F5 M S 2 Name Basis 06 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved Functional Desription Positioning and Synchronous Control...

Page 285: ...e 6 Contouring mode 7 Activation by control word Bit 3 9 Posi mode for Posi module only see chapter 6 11 7 Bit 10 Start synchronous with ramp oP 28 0 The synchronizing after Start Synchronous does not...

Page 286: ...osition difference to overshootings With PS 5 a synchronization position can be preset in increments which the master must cover before it runs angular synchronous with the slave If on activating the...

Page 287: ...to earlier units the preset value is adjusted to 250 rpm If a gear ratio is to be created between the master and the slave drive it is done with the parameters Ec 4 5 or Ec 14 15 see Chapter 6 10 Gear...

Page 288: ...ompleting the reference point approach the actual position is overwritten with the reference point PS 17 and the switching condition reference point approach completed do 0 do 7 value 29 is set The ra...

Page 289: ...efines the max speed to reach the position in index 0 Index 0 is not available for further positioning par example Mode PS 31 25 target speed unequal 0 0 No 128 With valid position the output function...

Page 290: ...ne 9 512 IB internal input B none 10 1024 IC internal input C none 11 2048 ID internal input D none Referenz acc dec time PS 20 Limit switch left PS 15 Limit switch right PS 16 With these parameters t...

Page 291: ...ight di 19 32 Terminal X2A 15 limit switch left reference point switch di 20 67108920 Terminal X2A 10 start reference point approach di 11 134217728 Reference speed 100 rpm with counter clockwise rota...

Page 292: ...ce point switch di 12 67108864 Terminal X2A 10 Start Reference point approach di 11 134217728 Reference speed 100 rpm with counter clockwise rotation PS 21 100 If the zero impulse is not be approached...

Page 293: ...ch di 12 67108864 Terminal X2A 10 Start Reference point approach di 11 134217728 Reference speed 100 rpm with counter clockwise rotation PS 21 100 If the zero impulse is not be aprroached PS 14 Bit 2...

Page 294: ...the following position lies in opposite direction a target speed of 0 min 1 is preset and after reaching it it is continued with the maximum profile speed of the subsequent index If the profile was pr...

Page 295: ...28 Here PS 5 is the offset from the start input to the position of the slave In the case of a positive offset the start input is thus left from the slave In the Posi Mode PS 1 defines the input for t...

Page 296: ...The line number of the master is rescaled to the line number of the slave Synchronous and positioning Controller Motor CH 2 CH 1 Controller Motor CH 2 CH 1 Position reference Encoder Encoder Positioni...

Page 297: ...on The summing up of the basic setting ec 4 ec 5 S1 ec 33 ec 31 ec 29 ec 14 ec 15 S2 ec 34 ec 32 ec 30 ru 54 Position detection Evaluation Gear factor Gear factor Bit No Decimal value Input Terminal 0...

Page 298: ...with PS 1 Depending on PS 0 bit 4 the positioning target speed is entered here The adjusted values always refer to the controller The setting is done in the range of 4000 min 1 depending on ud 2 This...

Page 299: ...do 0 7 value 54 is output The adjustment of this target window takes place within the range of 215 215 1 increments If the automatic brake control is to be used in the Posi mode the source of rotation...

Page 300: ...11 6 64 I3 prog input 3 X2A 12 7 128 I4 prog input 4 X2A 13 8 256 IA internal input A none 9 512 IB internal input B none 10 1024 IC internal input C none 11 2048 ID internal input D none PS 36 specif...

Page 301: ...mode is only possible at standstill When activating the synchron mode over the bus operator the cycle time is automatically adjusted in Sy 08 If the contouring mode was activated the inverter status r...

Page 302: ...0 PS15 Limit switch right 130F 230 230 1 1 230 PS16 Limit switch left 1310 230 230 1 1 230 PS17 Reference point 1311 230 230 1 1 0 inc PS18 Reference switch inp sel 1312 ja 0 4095 1 0 PS19 Reference...

Page 303: ...ent 6 5 Voltage Frequency Characteristic U f Adjustment 6 6 Motor Data Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Synchron CTM 6...

Page 304: ...6 12 KEB COMBIVERT F5 2 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description Technology Control...

Page 305: ...ade in reset input selection cn 11 Reset PID input selection cn 12 Reset I input selection cn 10 PID Reset condition cn 9 PID fading time Digital inputs PID controller KP cn 4 Defines the proportional...

Page 306: ...reset input selection cn 13 Fade in reset input selection Reset by way of digital inputs cn 11 13 With cn 10 it is possible to set the reset conditions for the PID Controller Thus simple speed regula...

Page 307: ...he set value of the PID Controller is preset digitally in the range of 400 0 400 0 The parameter is set programmable PID reference source cn 0 Parameter cn 0 specifies the input which supplies the add...

Page 308: ...g input 2 see chapter 6 2 reserved at B control 2 AN3 Signal of the analog input 3 see chapter 6 2 reserved at B control 3 Aux Signal of the Aux input see chapter 6 2 4 cn 3 PID absolute actual value...

Page 309: ...ller without precontrol e g for pressure temperature level control Dig set value Ana set value Actual value Characteristic amplifier PID controller Characteristic amplifierr An parameter Ramp generato...

Page 310: ...1 ru 27 ru 29 ru 28 ru 30 cn 4 6 cn 10 ru 52 oP 0 0 ru 2 cn 1 V V ru 1 cS 0 1 cn 7 8 cS 4 Hz cn 14 ru 2 Analog precontrol Digital set value Real value Characteristic amplifier An parameter Characteris...

Page 311: ...Controller on the analog output Dig set value Ana set value Actual value Characteristic amplifier PID controller Characteristic amplifier An parameter Characteristic amplifier Characteristic amplifier...

Page 312: ...PID pos limit 0707 X X 400 0 400 0 0 1 400 0 cn 8 PID neg limit 0708 X X 400 0 400 0 0 1 400 0 cn 9 PID fading time 0709 X X 0 01 300 00 0 01 0 00 s 0 01 freq dependend cn10 PID reset condition 070A...

Page 313: ...Adjustment 6 5 Voltage Frequency Characteristic U f Adjustment 6 6 Motor Data Adjustment 6 7 Protective Functions 6 8 Parameter Sets 6 9 Special Functions 6 10 Encoder Interface 6 11 SMM Posi Synchron...

Page 314: ...6 13 KEB COMBIVERT F5 2 Name Basis 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All rights reserved Functional Description CP Parameter Definition...

Page 315: ...ud 16 ud 17 An 4 CP 1 CP 2 CP 36 440 330 200 100 500 ud 16 1 2 36 With ud 15 the CP parameter that is to be edited is determined With ud 16 and ud 17 the CP parameter is defined through its address a...

Page 316: ...one 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 1 0 2 1 0 0 0 0 0 0 1 1 3 0 1 1 1 1 1 1 1 1 1 255 All Determination of set addressing mode Bit 8 and 9 determine the set addressing mode Bit 8 9 Value Function 0 0...

Page 317: ...tandardization 4 1 ud 15 1 CP 1 ud 16 0203h Parameter address for ru 3 ud 17 256 Display in the active set 2 ud 15 2 CP 2 ud 16 0315h Parameter address for oP 21 ud 17 4 Setting in set 2 3 ud 15 3 CP...

Page 318: ...d 19 x Unit selected parameter ud 20 x ud 18 ud 18 Display standardization Divisor Adjusts the divisor in the range of 32767 default 1 The parameter is set programmable not at B control ud 19 Display...

Page 319: ...alculation mode selected parameter ud 20 x ud 19 CP xx ud 18 ud 19 CP xx selected parameter ud 20 x ud 18 Value 0 64 free free Function Value Representation 0 0 decimal places 256 1 demical place 512...

Page 320: ...min max default ENTER PROG R W Step 6 13 5 Used Parameters ud 1 0801h 0 9999 1 440 Application ud 15 080Fh 1 36 1 1 ud 16 0810h 1 off 32767 7FFFh 512 0203h div dep on ud 15 ud 17 0811h 0 8191 1 1 ud...

Page 321: ...unctions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11 Networks 12 Annex 7 1 1 KEB COMBIVERT F5 Name Basis 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Section Page...

Page 322: ...7 1 KEB COMBIVERT F5 2 Name Basis 04 05 04 KEB Antriebstechnik 2002 All Rights reserved Start up Chapter Section Page Date...

Page 323: ...rt damage Should any external damages to the KEB COMBIVERT be visible get in touch with your forwardig agent and return the unit with a corresponding report to KEB Check the voltage class Absolutely c...

Page 324: ...d and well contacted Ensure that mains and motor cables are not interchanged as that will lead to the destruction of the inverter Is the motor connected in phase Check tacho initiator and encoder for...

Page 325: ...Start up 7 1 Preparatory Measures 7 2 Initial Start up 1 Introduction 2 Summary 3 Hardware 4 Operation 5 Parameter 6 Functions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11...

Page 326: ...Initial Start up Start up 7 2 KEB COMBIVERT F5 M S 2 Name Basis 18 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 327: ...ter uF 1 6 Enter encoder line number inc r Parameter Ec 1 11 7 Not cut off frequency of the encoder flimit increments nmax 60 Hz and interface e g encoder inc r 2500 max set speed 3000 rpm flimit 125...

Page 328: ...input Channel A ru 01 Set speed Channel B ru 07 Actual speed Go in the operating mode of SCOPE calibrate channels and adjust time reference e g 50ms DIV Switch control release X2A 16 Preset fixed spee...

Page 329: ...lem Sustained oscillation long billowy Solution Reduce I fraction cS 9 and or reduce P fraction cS 6 Problem Very long transient process but stabilization during constant run Solution Increase P fract...

Page 330: ...Initial Start up Start up 7 2 KEB COMBIVERT F5 M S 6 Name Basis 18 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 331: ...Annex 8 1 1 KEB COMBIVERT F5 Name Basis 10 04 02 Section Page Date KEB Antriebstechnik 2002 All rights reserved Chapter 8 1 Temperature Control 8 1 1 Parameter Description 3 8 1 2 Possibilities for a...

Page 332: ...8 1 KEB COMBIVERT F5 2 Name Basis 10 04 02 Special Operation Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 333: ...s the cycle time in which the output is switched The period can be adjusted in a range from 1 0 240 0 s The heat sink temperature which shall be controlled is entered with Offset The temperature is in...

Page 334: ...rol of the valve see the following fig do xx do xy a Temperature Control with Temperature Monitoring in the Motor In this case the motor is without temperature monitoring The motor can be permanently...

Page 335: ...with clips note flow direction and check tightness The connection to the cooling system is done via 1 2 inch secrewed glands Whitworth pipe thread of DIN ISO 228 1 The connection to the cooling syste...

Page 336: ...it Inflow Outflow Valve KEB COMBIVERT Dependent on the power unit and overload capacity the inverter Off temperatures are60 C 73 Cor90 C To ensure a safe operation the coolant output temperature must...

Page 337: ...sinks are sealed with sealing rings and by bonding dismountable screwed and they have a surface protection in the channels anodized As standard the heat sinks are maintenance free There are no specia...

Page 338: ...ondition SB 7 43 ANOUT4 PWM do 23 Selection SB for Flag 7 128 SB7 do 34 Selection of Flag for O2 128 M7 do 00 Switching Condition SB 0 3 Ready for Operation do 16 Selection of SB for Flag 0 1 SB0 do 3...

Page 339: ...5 Parameter 6 Functions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11 Networks 12 Annex 1 9 1 1 KEB COMBIVERT F5 Name Basis 04 05 04 Section Page Date KEB Antriebstechnik 20...

Page 340: ...9 1 KEB COMBIVERT F5 2 Name Basis 04 05 04 Error Assistance Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 341: ...the appropriate error in the display Error messages cause the immediate deactivation of the modulation Restart possible only after reset Malfunction are represented with an A and the appropriate mess...

Page 342: ...usted ramp times in anti clockwise direction of rotation rcon reverse constant 69 The acceleration deceleration phase is completed and it is driven with constant speed frequency in anti clockwise dire...

Page 343: ...ecification Encoder has an internal error E EnCC Error Encoderchange 35 Operation of a synchronous motor with intelligent interface Encoder is not connected during the start Encoderwaschanged The erro...

Page 344: ...30 Electronic motor protective relay has tripped E OHI ERRORoverheatinternal 6 Error Overheating in the interior error can only be reset at E nOHI if the interior temperature has dropped by at least...

Page 345: ...ly at F5 G B housing E SbuS ERROR bus synchron 23 Sychronization over sercos bus not possible Programmed response Error restart after reset see chapter 6 7 Response to errors or warning messages E SEt...

Page 346: ...pow mod 89 A level can be defined when it is exceeded this warning is output A response to this warning can be programmed see chapter 6 7 Response to errors or warning messages A OH2 ABN STOP motor pr...

Page 347: ...set The response to this warning can be programmed see chapter 6 7 Response to errors or warning messages A SLF ABN Software limit switch forward 104 The target position lies outside of the limit defi...

Page 348: ...9 1 KEB COMBIVERT F5 10 Name Basis 04 05 04 Error Assistance Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 349: ...2 All Rights reserved 10 1 General Design 1 Introduction 2 Summary 3 Hardware 4 Operation 5 Parameter 6 Functions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11 Networks 12 A...

Page 350: ...Project Planning 1 2 10 Name Basis KEB COMBIVERT F5 04 05 04 Chapter Section Page Date KEB Antriebstechnik 2002 All Rights reserved...

Page 351: ...t Design Calculation Controlcabinetsurface Calculation of control cabinet surface PV A m2 T K Air flow rate with fan cooling 3 1 PV V m3 h T A control cabinet surface m2 T temperature differential K s...

Page 352: ...ated time it is necessay to use a braking resistor tB tBmin 4 Calculate braking torque MB Take the load torque into account at the calculation 5 Calculate peak braking power PB The peak braking power...

Page 353: ...rakingtorque necessary Nm ML loadtorque Nm tB braking time necessary s tBmin minimum braking time s tZ cycle time s PB peakbrakingpower W PR peak power of braking resistor W K 0 25 for motors up to 1...

Page 354: ...31 10 mm 2 x 4 mm 61 53 51 43 16 mm 2 x 6 mm 82 71 69 58 25 mm 2 x 10 mm 108 94 91 77 35 mm 2 x 16 mm 135 117 113 96 50 mm 2 x 16 mm 168 146 141 119 70 mm 2 x 25 mm 207 180 174 147 95 mm 2 x 35 mm 250...

Page 355: ...r Assistance 10 Project Planning 11 Networks 12 Annex 11 1 1 KEB COMBIVERT F5 Name Basis 04 05 04 KEB Antriebstechnik 2002 All rights reserved Chapter Section Page Date 11 1 1 Available Hardware 3 11...

Page 356: ...11 1 2 Name Basis KEB COMBIVERT F5 04 05 04 KEB Antriebstechnik 2002 All rights reserved Chapter Section Page Date Network Hardware Networks...

Page 357: ...s Operator Part No 00 F5 060 4000 InterBus Remote bus interface connection Part No 00 B0 0BK K001 in connection with Interface Operator F5 CanOpen Operator Part No 00 F5 060 5000 F5 Sercos Operator Pa...

Page 358: ...RxD B ReceivesignalB RS485 6 VP Supply voltage Plus 5V Imax 10mA 7 GND Data reference potential earth for VP 8 TxD A TransmissionsignalA RS485 9 TxD B TransmissionsignalB RS485 11 1 4 Interface Opera...

Page 359: ...ace pin connector ANTRIEBSTECHNIK START STOP FUNC SPEED ENTER F R PBS1 PBS2 ANTRIEBSTECHNIK Diag E PAR PDOUT PDIN The PROFIBUS DP interface module realizes a passive user Slave This means that the PRO...

Page 360: ...Remote bus cable not available or defective host not in operation or defective E red On Ready for operation Blinking Inverter failure Off No supply voltage RC green On Remote bus ready for operation...

Page 361: ...can completely send his telegram without repeating the first part All other nodes go into receiving status and stop sending their telegram The available telegram numbers in the CAN version 2 0A are li...

Page 362: ...SERCOS output interface The herein described unit is a plugable operator with SERCOS interface for the frequency inverter or servo KEB COMBIVERT F5 As far as possible the hard and software were develo...

Page 363: ...works 12 Annex 11 2 1 KEB COMBIVERT F5 Chapter Section Page 04 05 04 Date Name Basis KEB Antriebstechnik 2002 All rights reserved 11 2 1 Adjustment of Inverter Address 3 11 2 2 Baud Rate ext Bus 3 11...

Page 364: ...11 2 2 Chapter Section Name Basis KEB Antriebstechnik 2002 All rights reserved Page Date 04 05 04 KEB COMBIVERT F5 Networks Bus Parameters...

Page 365: ...g Time Pn 6 For a continual check it is possible to trigger an error message of the inverter at the completion of an adjustable time 0 01 10 s during which no telegram is received The function can be...

Page 366: ...rward 1 set rotation reverse source of set rotation op 1 8 or 9 4 6 Current Set 0 7 parameter set 0 7 source of set selection fr 2 5 7 reserved 8 Fast stop 0 fast stop inactive 1 fast stop active 9 Re...

Page 367: ...ached 10 Ref mode 1 homing procedure completed 11 Postion 1 Position reached reached 12 13 Mode 1 synchron running 2 positioning 3 contouring mode 14 15 reserved Status word low Sy 51 The current stat...

Page 368: ...10 00 s 0 01 s 0 00 s 0 00 off Sy 6 0006h 0 239 1 1 Sy 7 0007h 0 6 1 3 Sy 9 0009h 0 00 s 10 00 s 0 01 s 0 00 s 0 00 off Sy 11 000Bh 3 11 1 5 Sy 41 0029h 0 65536 1 0 Sy 42 002Ah 0 65536 1 0 Sy 43 0032...

Page 369: ...nctions 7 Start up 8 Special Operation 9 Error Assistance 10 Project Planning 11 Networks 12 Annex 12 1 1 KEB COMBIVERT F5 M S Name Basis 18 05 04 Section Page Date KEB Antriebstechnik 2003 All Rights...

Page 370: ...12 1 KEB COMBIVERT F5 M S 2 Name Basis 18 05 04 Annex Search and Find Chapter Section Page Date KEB Antriebstechnik 2003 All Rights reserved...

Page 371: ...puts 6 2 5 save mode 6 2 5 Analog output display 6 1 14 Analog set values 6 4 4 Angular difference 6 1 18 Apparent current 6 1 8 Application Mode 4 1 3 AUX display 6 1 17 B Base Block Time 6 7 9 Baud...

Page 372: ...F Factory setting 4 3 4 Filtering 8 1 7 Flux control 6 6 13 Fr 1 6 8 4 Fr 2 4 6 8 5 Fr 3 6 8 8 Fr 5 6 8 8 Fr 6 6 8 8 Fr 7 6 3 8 6 8 6 Fr 8 6 7 15 Fr 9 6 8 4 Fr 10 6 6 6 Fr 11 6 3 8 6 8 7 Function pri...

Page 373: ...7 11 Pn 8 6 7 11 Pn 9 6 7 10 Pn 10 15 6 7 11 Pn 10 17 6 3 15 Pn 12 6 7 18 Pn 13 6 7 18 Pn 14 6 7 16 Pn 16 18 6 7 12 Pn 19 21 6 7 5 Pn 22 25 6 7 3 Pn 23 6 3 8 Pn 26 6 7 7 Pn 27 6 7 7 Pn 28 6 9 4 Pn 28...

Page 374: ...ate 6 1 22 Set moment 6 1 7 limit 6 1 16 Set value 6 4 4 Specifications 2 1 6 Speed control 6 6 14 key 4 4 3 Stall 6 3 15 Acc Dec time 6 7 6 level 6 7 6 Start key 4 4 3 up 7 1 3 Start up closed loop 7...

Page 375: ...38 7699111 fax 420 38 7699119 DK REGAL A S Industrievej 4 DK 4000 Roskilde fon 45 4677 7000 fax 45 4675762 mail regal regal dk net www regal dk E ELION S A Farell 9 E 08014 Barcelona fon 34 93 2982000...

Page 376: ...fo keb com tw ROM ADF Industries srl Bucarest Sec 3 Str Baraj Bicaz Nr 2 4 M25 Ap 110 PO 74661 ROM Bucarest fon 40 21 3411200 fax 40 21 3403224 mail floria adf ro net www adf ro RSA P E C S Pneumatic...

Page 377: ...iedersachsen Gartenstra e 18 33775 Versmold Tel 0 54 23 94 72 0 Fax 0 54 23 94 72 20 E mail vb west keb de Internet www keb de NRW West Ing B ro f r rationelle Antriebe Horst Thomalla GmbH Vorsterstra...

Page 378: ...tain Buisiness Park Morris Close Park Farm Wellingborough GB Northants NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Italia S r l Via Newton 2 I 20019...

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