KEB COMBIVERT F6, Instructions For Use Manual

Page 1: ...Instrcutions for Use COMBIVERT F6 Installation F6 Control PRO Übersetzung der Originalanleitung Dokument 20182705 EN 06 ...

Page 2: ...ressum KEB Automation KG Südstraße 38 D 32683 Barntrup Deutschland Tel 49 5263 401 0 Fax 49 5263 401 116 E Mail info keb de URL https www keb de ma_dr_f6 cu p inst 20182705_en Version 06 Ausgabe 09 11 2022 ...

Page 3: ...ies 12 3 4 Connection and control elements 13 3 5 Motor monitoring X1C temperature brake 13 3 6 Control terminal strip X2A 13 3 7 Safety terminal block X2B 14 3 8 Encoder interfaces X3A X3B 14 3 9 Diagnostic interface X4A 14 3 10 Fieldbus interface X4B 14 3 11 Fieldbus interface X4C 14 3 12 Rotary coding switch S1 S2 14 3 13 Status LEDs 14 3 13 1 Boot display 14 3 13 2 VCC LED 15 3 13 3 NET ST LED...

Page 4: ...rface 30 7 3 1 EtherCAT 30 7 4 RS485 potential free 32 8 Encoder interfaces 34 8 1 Type code encoder interface 34 8 2 Multi Encoder Interface 34 8 3 Input signals 35 8 4 Encoder sockets X3A X3B 36 8 5 Encoder cable length 36 8 6 Description of the encoder interfaces 37 9 Brake control and temperature detection 39 9 1 Brake control 39 9 2 Temperature detection 40 9 2 1 Operation without temperature...

Page 5: ...cket D Sub 9 top view 27 Abb 2 Serial cable for the connection to a PC 27 Abb 3 Connection CAN bus 29 Abb 4 RJ45 socket front view 31 Abb 5 RJ45 socket front view 33 Abb 6 Assignment of the input signals as difference signals 35 Abb 7 Encoder cable length 37 Abb 8 Connection of a brake 40 ...

Page 6: ...re end ferrules and stripping length 16 Tab 9 Assignment of the terminal strip X2A 17 Tab 10 Calculation the current consumption 22 Tab 11 Serial interfaces 27 Tab 12 Connecting cable 27 Tab 13 PIN assignment RJ45 EtherCAT 31 Tab 14 Function of the LEDs 31 Tab 15 Error status list 32 Tab 16 PIN assignment RJ45 RS485 potential free 33 Tab 17 Assignment of the encoder sockets X3A and X3B 36 Tab 18 E...

Page 7: ...ious bodily injury if not observed a Measures to avoid the hazard b Can be supplemented by an additional danger sign or pictogram WARNUNG Type and or source of the hazard May cause death or serious injury if not observed a Measures to avoid the hazard b Can be supplemented by an additional danger sign or pictogram VORSICHT Type and or source of the hazard May cause bodily injury if not observed a ...

Page 8: ...iled in the documentation you can request the necessary information via the local KEB Automation KG agency The use of our units in the target products is beyond of our control and therefore exclusively the responsibility of the customer The information contained in the technical documentation as well as any user spe cific advice in spoken and written and through tests are made to best of our know ...

Page 9: ...t of the instruction manual describes the implemented control card It is only valid in conjunction with the instructions for use of the power part contains only supplementary safety instructions if certain functions or properties are version dependent this is indicated at the appropriate place The version number of the COMBIVERT can be found in brackets after the material number ...

Page 10: ...y can be generated d Await capacitor discharge time min 5 minutes Measure DC voltage at the terminals e Never bridge upstream protective devices Also not for test purposes ACHTUNG Use of unsuitable voltage sources Electric Shock a Use for the connection only suitable voltage sources with safe isolation SELV PELV in accordance with VDE 0100 with nominal voltage of DC 24 V 10 b Pay attention on a su...

Page 11: ...nal behaviour of the drive ü During initial start up or replacement of the drive controller a Secure motors against automatic restart b Check whether the appropriate parameter list for the application has been im ported WARNUNG Software protection functions as sole protection Protection function in case of software problems without function ü Securing a unit solely with software supported function...

Page 12: ...t aufgeführte Stellen sind für diese Anleitung ohne Bedeutung 1 and 2 digit Device size 10 33 For motor power from 2 2 450 kW 3 and 4 digit Series F6 COMBIVERT F6 5 digit Control type P PRO 6 digit Variants 4 reserved 5 Safety module type 5 7 digit Housing 8 digit Connection voltage options 9 digit Switching frequency software current limit overcurrent 10 digit Control board variant 3 PRO Multi en...

Page 13: ...nterface according to DIN 66019II protocol operator slot X4B Fieldbus input port 0 RS485 po tential free X4C Fieldbus output Port 1 S1 Rotary coding switch 1 Low Byte S2 Rotary coding switch 2 High Byte FS ST LED Safety state VCC LED voltage supply 24V NET ST LED network fieldbus status DEV ST LED Inverter device status OPT optional Tab 2 Overview Connection and control elements 3 5 Motor monitori...

Page 14: ...the F6 operator Telegram DIN 66019II is used as communication pro tocol 3 10 Fieldbus interface X4B The fieldbus interface X4B supports the following protocols EtherCAT IN fieldbus Variant 4 and 5 only Ethernet fieldbus RS485 potential free only variant 3 3 11 Fieldbus interface X4C The fieldbus interface X4B supports the following protocols EtherCAT OUT fieldbus Variant 4 and 5 only Ethernet fiel...

Page 15: ...tched off on green Control is supplied with 24 V Tab 4 Function VCC LED 3 13 3 NET ST LED NET ST LED colour Description off Device off or booting Blink code various depending on fieldbus fieldbus interfaces Tab 5 Function NET ST LED 3 13 4 DEV ST LED DEV ST LED colour Description off Device off or booting on red Error on yellow No error DC link not loaded on green no error ready for operation flas...

Page 16: ...th the motor shield Leave the inner shields longer in order to avoid interfer ence coupling or decoupling the latter during temperature measurement as far as possible The terminals of the control terminal block enocder inputs and communication in terface are securely isolated in accordance with EN 61800 5 1 4 1 Assembly of wires ACHTUNG Loose and slack cable connections Malfunctions due to loose c...

Page 17: ... RLC Relay output switching contact 16 24Vout DC voltage output 24V max 100 mA together with terminal 26 for control the inputs SELV 17 AN1 non isolated difference input 1 18 AN1 Non isolated difference input 1 19 AN2 non isolated difference input 2 20 AN2 Non isolated difference input 2 21 0V Reference potential for analog inputs and outputs 22 ANOUT Analog output DC 0 10 V 23 CAN low CAN bus ISO...

Page 18: ...hable via software as analog input AN3 Connection Internal voltage supply External voltage supply 4 6 8 3 2 1 5 7 16 4 6 8 3 2 1 5 7 9 4 2 2 Digital Outputs Specification Number 4 2 at X2A and 2 at X2B Name DO1 DO4 Terminals X2A 10 X2A 12 Type 24 V high side switch Classification DIN EN 61131 2 Output voltage Minimum P24Vin 3 V maximum P24Vin Output current Maximum 100 mA per output short circuit ...

Page 19: ...y output 3 pole Safe relay 2 pole with positive driven contacts 4 2 3 1 Relay output 3 pole Specification relay output 3 pole Number 1 Name R1 Terminals X2A 13 NC contact X2A 14 NO contact X2A 15 switching contact Type 3 pole switching contacts Voltage Maximum DC 30 V Current 0 01 1 A Switching cycles 108 mechanical 500 000 at 30 V 1 A Special features Only ohmic load no internal free wheeling pat...

Page 20: ... due to inadmissible overload a Limit the current by the normally open contact to 2 A e g by using a fuse type 2A gG b Observe further instructions in the safety manual Connection safe relay 2 pole with positive driven contacts Connection safe relay 2 pole with positive driven contacts 14 15 R1 4 2 4 Analog input 4 2 4 1 Differential input ACHTUNG No potential separation of the analog inputs to th...

Page 21: ...Equipotential bonding conductor 4 2 4 2 Absolute input Specification absolute input Number 1 Name AN3 Terminals X2A 1 switchable via software as digital analog input Classification non isolated absolute input Input signals Voltage Voltage input DC 0 2 10 V max 5 mA Others Is not intended for control with poten tiometer The voltage source must be able to supply the input current Connection Connecti...

Page 22: ...nally by a central 24V supply internally by its own switching power supply in mixed operation by external and internal supply To select a suitable voltage source the maximum current consumption must al ways be determined 4 2 6 1 1 Determination of the current consumption The input P24Vin X2A 28 supplies following components Control control board with safety module Brake HCT Encoder Consumer Curren...

Page 23: ... available if the controller is supplied externally 4 2 6 1 3 Internal supply The internal supply occurs via the 24VoutCtrl output This is connected with the P24Vin input The output may only be used to supply the control Specification internal supply Name 24VoutCtrl P24Vin Terminals X2A 26 24VoutCtrl X2A 28 P24Vin Output voltage DC 24 V 17 20 Max output current 1 5 A housing 2 3 4 2 1 A housing 6 ...

Page 24: ...OMBI VERT is switched off so that the COMBIVERT can continue to operate if the external power supply fails Install protective diode a The diode D1 prevents the voltage output from supplying other consumers if the external supply fails ACHTUNG Too much current load Malfunctions at the device and in the application a Determine the maximum current according Determination of the current con sumption b...

Page 25: ... current consumption 22 4 2 6 2 Voltage output to supply the inputs Specification voltage output Name 24Vout 0V reference potential Terminals X2A 16 24Vout X2A 27 0V Output current max 100 mA short circuit proof Output voltage minimum P24Vin 3V maximum P24Vin Notes DC voltage output SELV to supply the digital inputs Connection see Digital Inputs 17 ...

Page 26: ...git Variants 4 reserved 5 Safety module type 5 5 1 Safety manual type 5 The safety module type 5 includes the following functions STO SBC SS1 r SS1 t SLS SSM SMS SLA SDLC and Safety over EtherCAT The description of the functions is given in the safety manual at the following link Safety manual type 5 https www keb de fileadmin media Manuals dr ma_dr_safety typ5 20191137_en pdf ...

Page 27: ...NG No potential separation of the diagnostic interface to the control voltage Malfunction or defect caused by voltage differences a Install equipotential bonding conductor if voltage differences common mode signal XML file required for COMBIVIS 6 a A current XML file is required for the operation with COMBIVIS 6 b The download can be done directly from COMBIVIS 6 while an Internet con nection is p...

Page 28: ...th DIN 66019 interface or HSP5 in terface to the USB port of personal computers The USB serial converter is internal electrically isolated 6 4 Connection of the RS485 interface The RS485 interface supports half duplex and duplex operation Wiring examples can be found in the following link Wiring examples can be found under the following link https www keb de fileadmin media Techinfo dr tn ti_dr_tn...

Page 29: ...ransmission speed 20 25 50 100 125 250 500 1000 kbit s adjustable via fb66 Potential separation Functional insulation between CAN ter minals and to the control potential Bus termination 120 Ω external between CAN High and CAN Low at both ends of the bus line Connection X2A 23 X2A 24 X2A 25 CAN_L CAN_H CAN_GND CAN_L CAN_H CAN_GND 120Ω 120Ω Abb 3 Connection CAN bus Clamp Name Note X2A 23 CAN low No ...

Page 30: ...apping red has prior ity 7 3 Ethernet fieldbus interface 7 3 1 EtherCAT EtherCAT and Safety over EtherCAT are registered trademarks and patented technologies licensed by Beckhoff Automation GmbH Germany Specification Fieldbus type EtherCAT Transmission level 100Base Tx according to IEEE802 3 with autonegotiation and auto crossover Connections X4B EtherCAT IN X4C EtherCAT OUT Rotary coding switch S...

Page 31: ...et front view PIN RJ45 without supply voltage Viewing with Auto Cross Over 1 TX RX 2 TX RX 3 RX TX 4 Reserved 5 Reserved 6 RX TX 7 GND 8 GND Tab 13 PIN assignment RJ45 EtherCAT LED light pattern Function Yellow without function Green Link Activity Off Port closed On Port open no data traffic Flicker Port open with data traffic Tab 14 Function of the LEDs According to ETG1300 the NET ST LED is a co...

Page 32: ...eral configuration er ror Change of status due to register or object settings that are not possible or in valid hardware configura tion Loading error Loading error during initial isation Checksum error in the flash memory of the ap plication controller Tab 15 Error status list 7 3 1 1 Synchronous communication mode The COMBIVERT with control board PRO supports a so called synchronous com municatio...

Page 33: ...nection X4B 1 8 Abb 5 RJ45 socket front view PIN Name Function 1 TxD A Transmission signal A 2 TxD B Transmission signal B 3 GND Reference potential 4 RxD A Receive signal A 5 RxD B Receive signal B 6 GND Reference potential 7 Reserved 8 Reserved Tab 16 PIN assignment RJ45 RS485 potential free ...

Page 34: ... lowing encoder types incremental encoder input RS485 with or without zero signal Resolver EnDat digital with 1V ss incremental signals BiSS digital Hiperface SinCos with without zero signal with or without absolute position SSI or analog 1 Vpp Channel B supports following encoder types incremental encoder input RS485 with or without zero signal incremental encoder input HTL incremental encoder ou...

Page 35: ...n Sin_abs Sin_abs Cos_abs Cos_abs N N 0 mechanically digtal Position of e g EnDat or Hiperface Abb 6 Assignment of the input signals as difference signals a For rectangular incremental signals the characteristic of the signal corres ponds to A COS and B SIN b The identification C and D for the absolute signals must be checked Fre quently signal C corresponds to SIN_abs and D to inverted COS_abs Th...

Page 36: ...f an encoder type is set 10 COS Cos_abs Clock Clock 11 COS Cos_abs 12 SIN Sin_abs Clock Clock 13 SIN Sin_abs 14 Exciter 15 Exciter 7 16 17 GND and internal shield 18 24 V 24 V 24 V 24 V 24 V 19 A_HTL 20 A_HTL 21 B_HTL 22 B_HTL 23 N_HTL 24 N_HTL 25 26 8 V depending on parameter ec14 if an encoder type is set Tab 17 Assignment of the encoder sockets X3A and X3B Notes for Pin 25 26 Supply voltage of ...

Page 37: ...00 kHz Incremental encoder simulation Position changes of channel A are output to channel B with two 90 shifted RS485 signals Maximum output frequency 500 kHz 5 6 N Only channel A Input zero signal once per revolution Differential signal level N N higher 50 mV zero signal is active from 50 mV to 50 mV undefined lower 50 mV zero signal is inactive Signal length 330 360 of the signal length of the i...

Page 38: ...ding on the set encoder type ec16 Max 500 mA total 250 mA per channel 8 9 5 25 V Output supply voltage for encoder 5 25 V 5 10 Max 500 mA total 250 mA per channel 18 24 V Output supply voltage for encoder Udc 24 V max 500 mA total 250 mA per channel Minimum P24V_IN 3 V Maximum P24V_IN 19 20 21 22 23 24 A_HTL B_HTL N_HTL Only channel B Input HTL signals 10 V 30 V maximum 150 kHz Tab 18 Encoder spec...

Page 39: ...ut Name BR X1C 1 BR X1C 2 Function Output to control one two brake s or relay s Output voltage DC minimum P24Vin 1 2V maximum P24Vin Maximum output current One brake 2 A two brakes 2 x 1 A Others Internal free wheeling path internal filter circuit not short circuit proof Features Safely control one brake relay Control two single brakes relays together it must be the same brake relay twice Internal...

Page 40: ...cables b Cables of the motor temperature sensor within the motor cables are only per missible with double shielding Specification temperature input Name TA1 TA2 Terminals X1C 9 TA1 input X1C 10 TA2 input Function Temperature sensor input switchable Others Basic insulation to the SELV voltage of the control card from production year week 2021 50 see nameplate A system voltage of 300 V is defined Ph...

Page 41: ... 1 9 2 2 Connection of a KTY sensor ACHTUNG No protection of the motor winding in case of wrong connection Non observance leads to incorrect measurements and possibly to the de struction of the motor winding a Operate KTY sensors in forward direction b KTY sensors may not be combined with other detections Settings KTY input Setting dr33 0 KTY84 130 dr33 3 KTY83 110 Connection KTY sensor TA1 TA2 KT...

Page 42: ...control and temperature detection KEB Automation KG 42 ma_dr_f6 cu p inst 20182705_en Mixed sensor chain TA1 TA2 Connection via shield bracket if not available place on mounting plate Tab 20 Connection examples ...

Page 43: ...perature input changed editorial changes 2020 05 03 Notes for positive driven relay inserted CAN interface in prepar ation editorial changes 2022 03 04 RS485 potential free inserted CAN interface base isolated temperature input function LED1 EtherCAT conversion to edit orial system 2022 10 05 Socket for RS485 interface without LEDs 2022 11 06 Encoder interface pin 19 changed ...

Page 44: ...N 61131 2 Programmable controllers Part 2 Equipment re quirements and tests Directive 2006 42 EC Machinery Directive Directive 2014 30 EU Electromagnetic Compatibility EMC Directive EN 60204 1 Safety of machinery Electrical equipment of ma chines Part 1 General requirements VDE 0113 1 IEC 44 709 CDV EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrica...

Page 45: ...e unearthed 60V SinCos Incremental encoder with sinusoidal signals SLA Safely limited acceleration SLS Safely limited speed SMS Safe maximum speed SS1 r Safe Stop 1 ramp monitored with deceleration ramp monitoring STO Safe torque off is as sumed after reaching the idle position SS1 t Safe Stop 1 time controlledSTO Safe torque off is assumed after the deceleration time has elapsed SSI Synchronous s...

Page 46: ...luteingang 21 Analogausgang 22 B Bedienelemente 13 Bremse 39 D Differenzeingang 20 DIN66019II 27 Drehcodierschalter 14 G Gleichspannungsausgang 25 P Potenzialausgleichsleitung 21 PT1000 41 PTC 41 S Sicherheitsmodul 26 Stromaufnahme 23 U Übersicht 13 V Verbindungskabel 27 ...

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