KEB COMBIVERT S6 Series, Installation Manual

Page 1: ...C O M B I V E R T GB Installation Manual F6 with Safety Function STO Control Circuit Translation of original manual Document Part Version Date 20094313 GBR 00 1014...

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Page 3: ...2 5 1 Inputs 13 2 5 1 1 Specification of the STO inputs 13 2 5 1 2 STO with OSSD signals 13 2 5 2 Output STO 13 2 6 Assignment of the CAN terminal strip X2C 14 2 7 Assignment of the terminal strip fo...

Page 4: ...p switch 23 3 6 2 Direct switching off with emergency stop switch and monitoring of the wiring 24 3 6 3 Direct switching off by safety module with test pulses 25 3 6 4 Wiring SS1 26 4 Certification 28...

Page 5: ...g with the unit the user must become familiar with it This includes especially the knowledge and observance of the safety and operating instructions Attention Observe safety and operating instructions...

Page 6: ...r may use the instruction manual as well as further documents or parts from it for internal purposes Copyrights are with KEB and remain valid in its entirety KEB COMBIVERT COMBICONTROL and COMBIVIS ar...

Page 7: ...tionality Status LED s 1 6 2 Safety function The safety function STO according to IEC 61800 5 2 contains Safe torque off Safe Torque Off STO The safety function meet the requirements in accordance wit...

Page 8: ...GB 8 Preface 1 6 3 Corresponding documentation Attention Further documentation via www keb de EMC and safety instructions Installation power unit Programming Manual...

Page 9: ...oder interfaces Hardware of the control circuit safety separated according to EN61800 5 1 base TN C S mains Safety function STO two channel torque off 2 2 Overview Control 2KF6 X2A X2B X2C X2D X4A X3A...

Page 10: ...signed as double plug in terminal block with spring cage connection It contains 4 pole 2 2 4 Analog inputs X2D The safety terminal block X2D is designed as double plug in terminal block with spring ca...

Page 11: ...utputs a protective wiring must be provided e g free wheeling diode The terminals of the control terminal strip and the transmitter inputs are se curely isolated in accordance with EN 50178 2 3 1 Asse...

Page 12: ...nput 2 12 24V Voltage output for the control of the inputs 24Vdc 13 I3 Digital input 3 14 24V Voltage output for the control of the inputs 24Vdc 15 I4 Digital input 4 16 24V Voltage output for the con...

Page 13: ...al voltage supply with external voltage supply 18 17 20 19 22 21 24 23 121416 11 10 9 1315 24 23 101214 9 26 25 1113 2 4 2 Connection of the digital outputs Examples for the connection of the digital...

Page 14: ...The reference potential for output STO OUT terminals X2B 9 and 10 is the mass of the control 0V terminal X2A 26 2 5 1 Inputs 2 5 1 1 Specification of the STO inputs STO Inputs Status 0 Status 1 UL V I...

Page 15: ...ng differential input 1 10Vdc or 4 20mA 0 20mA 2 AN1 3 AN2 non floating differential input 2 10Vdc or 4 20mA 0 20mA 4 AN2 5 AN3 non floating differential input 3 10Vdc 6 AN3 2 7 1 Connection of the an...

Page 16: ...reserved TxD RS232 2 7 DGND reference potential RxD RS232 3 8 TxD A RS485 RxD A RS485 4 9 TxD B RS485 RxD B RS485 5 2 7 2 2 Connection of the RS232 interface A RS232 cable is needed to connect the int...

Page 17: ...ion bus preferably at the master 2 7 2 4 Wiring RS485 full duplex 5 4 3 2 1 9 8 7 6 COMBIVERT 5 4 3 2 1 9 8 7 6 COMBIVERT 4 5 8 9 4 5 8 9 Master TxD A TxD B RxD A RxD B R R R R R 120 2 7 2 5 Wiring RS...

Page 18: ...n Port opened no data transfer flicker Port opened with data transfer 2 9 Encoder Parameter The control contains two encoder interfaces The assignment of the pin connectors is identi cal The following...

Page 19: ...10 12 14 16 18 1 3 5 7 9 11 13 15 17 encoder PIN Inc TTL Resolver Hiperface SinCos Endat Sin Cos SSI Endat 2 2 BiSS 1 A COS COS COS COS 2 A COS COS COS COS 3 B SIN SIN SIN SIN 4 B SIN SIN SIN SIN 5 N...

Page 20: ...ty components The safety function can be requested or released by an error Regular checks In order to ensure permanent security the function must be checked in regular intervals according to the resul...

Page 21: ...to the actuators is retained to apply braking until the stop is achieved The energy is switched off at standstill Emergency stop to EN 60204 must be functional in all operating modes of the drive mod...

Page 22: ...drive axis e g vertical axes hanging loads or rotary axes with asymmetrical weight distribu tion For the protection against pollution pollution degree 2 the installation of the units must be provided...

Page 23: ...ation coupling of the input voltage This ensures at input voltage loss that no supply of the opto couplers is possible If the opto couplers are not longer supplied no IGBT can be controlled and thus n...

Page 24: ...6 STO2 7 STO2 8 STO2 9 STO OUT 10 STO OUT Terminal strip X2B 24Vdc X2A X2C X2D Diagnosis X4B Field bus X4C Field bus Power circuit Control circuit Safety module At operation of an emergency stop unit...

Page 25: ...The displayed circuit shows wiring errors in the area of the emergency stop unit and supply line A possible short circuit on the primary side of the emergency stop switchgear mass and 24 Vdc and a sh...

Page 26: ...STO1 4 STO1 5 STO2 6 STO2 7 STO2 8 STO2 9 STO OUT 10 STO OUT X2A X2C X2D X4A Diagnosis X4B Field bus X4C Field bus With operation of the emergency stop unit e g by protection door the release paths of...

Page 27: ...STO2 9 STO OUT 10 STO OUT X2A X2C X2D Field bus Motion Control X4B Field bus X4C Field bus When pressing the emergency stop unit the drive is stopped with a deceleration ramp via input X2A 13 I3 Simu...

Page 28: ...GB 27 Safety Function STO Function If the selected input becomes active the drive decelerates with the adjusted decel eration ramp and changes then into status 59 Error prog input...

Page 29: ...le speed security requirements VDE0160 Part 105 09 2003 informative EN50178 1997 Installation of high voltage systems with electronic equipment VDE 0160 04 1998 EN60664 1 2007 Isolation coordinats for...

Page 30: ...V Rheinland with the EC type examination 01 205 5332 13 The number address of the indicated constitution NB 0035 T V Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin Germany Tel 49 30 7562...

Page 31: ...y Revision Date Description Rev 1A 2013 01 First published version Rev 1B 2013 04 Preface supplemented common typus corrected note to potential reference STO Out inserted EtherCAT IN and OUT exchanged...

Page 32: ...GB 31 Notices...

Page 33: ...fr KEB UK Ltd Morris Close Park Farm Industrial Estate GB Wellingborough NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Italia S r l Via Newton 2 I 200...