Keba KeContact M20, Operating Manual

Page 1: ...KeContact M20 Expanded charging management Operating manual V 1 02 Translation of the original instructions ...

Page 2: ...o further technical developments Details presented may be subject to correction All rights reserved KEBA Energy Automation GmbH Reindlstraße 51 4040 Linz Austria www keba com emobility 43 732 7090 0 43 732 7309 10 kecontact keba com For information about KEBA and our subsidiaries please look at www keba com ...

Page 3: ...Rear view 15 3 3 Type plate 16 3 4 Accessories Spare parts 16 4 Displays and operating elements 17 4 1 Status LED 17 4 2 Power button 17 4 3 Reset button 17 5 Mounting and installation instructions 18 5 1 General instructions 18 5 2 ESD information 18 5 3 Inserting the SIM card 19 5 4 Space requirement 22 5 5 Installation in the control cabinet 23 5 6 Wall installation 25 5 7 Removing 26 6 Connect...

Page 4: ...ation 45 9 3 OCPP backend 47 9 4 Smart Home Interface 49 9 5 Integration of external meters 49 10 Maintenance 52 10 1 Diagnosis and troubleshooting 52 10 2 Software update 52 11 Technical data 54 11 1 General 54 11 2 Power supply 54 11 3 Ambient conditions 54 11 4 Interfaces Embedded PC 54 11 5 LTE antenna 55 11 6 Dimensions weight 55 12 EU directives and standards 57 13 UKCA 58 14 EC Declaration ...

Page 5: ...heir appearance 1 1 Representation of safety instructions At various points in this manual you will see notes and precautionary warn ings regarding possible hazards The symbols used have the following meaning DANGER indicates an imminently hazardous situation which will result in death or se rious bodily injury if the corresponding precautions are not taken WARNING indicates a potentially hazardou...

Page 6: ...h the power adapter cannot be read and un derstood due to the available languages then use the description in the re quired language from the homepage of the manufacturer 1 3 Requirements This document contains information for persons with the following require ments Target group Required knowledge and abilities Electrician Person who due to his or her special training expertise and experi ence as...

Page 7: ...n this man ual the safety precautions and accident prevention measures appropriate to the situation in question must also be observed 1 5 1 Contents of the document Installation and configuration of the expanded KeContact M20 functions 1 5 2 Not contained in this document Installation and deinstallation of client charging stations Operating behavior of the client charging stations Configuration of...

Page 8: ...ith an up stream electricity meter the entire charging network can be controlled dy namically Modbus TCP Only one connection to backend systems is necessary via OCPP The master KeContact M20 is equipped with different network interfaces for these functions Fig 2 1 System overview example 1 OCPP backend 2 Main distribution 3 Sub distribution 4 Charging station 5 Switch 6 KeContact M20 7 Energy mete...

Page 9: ... can be used optimally across the entire system Up to 200 P30 c se ries number depending on variant in max 15 clusters can be connected with each other Fig 2 2 System overview with cluster example 1 Cluster 1 2 Cluster 2 3 Cluster 3 The following chapters describe which network interfaces are provided and how to set up a network ...

Page 10: ...B interface Client charging stations P30 c series can only be connected to the master KeContact M20 over LAN The configuration is done via the web interface of the master Information WLAN stick WLAN access point WLAN hotspot The connection of a WLAN stick to the KeContact M20 is fundamentally possible but not recommended Use at your own risk In case of prob lems troubleshooting is not assisted by ...

Page 11: ...agnetic fields are adhered to It is recommended that corresponding documentation be included with the system documentation 2 1 1 LAN The master can be connected to a router via the integrated LAN interface The router provides a connection to an OCPP backend over the Internet 1 KeContact M20 2 Router 3 Internet 4 OCPP backend Connection Ethernet1 connection Via the LAN interface the master can also...

Page 12: ... must be activated as the connection to the OCPP backend and the access data of the mobile service provider must be set in the configuration web interface Information The username and password for the mobile network connection must not be empty and must consist of more than one character 2 2 Structure of a local charging network The client charging stations must be connected to the master using a ...

Page 13: ...the following range 192 168 25 xxx This address range is reserved for charging stations where the IP address is set manually via DIP switches Using a switch With a network connection via switch the DHCP server of the KeContact M20 master must be enabled via the web interface configuration it is dis abled in the delivery state IP addresses are then assigned by the KeContact M20 2 2 2 Ports for comm...

Page 14: ...ion between the charg ing stations SDP 15118 UDP Within the network Link connection between the charg ing stations SDP 68 TCP Within the network Transfer of the software update Bootps 68 UDP Within the network Transfer of the software update Bootps 67 TCP Within the network Transfer of the software update Bootps 67 UDP Within the network Transfer of the software update Bootps ...

Page 15: ...ont view of embedded PC 1 VGA 2 COM 3 HDMI DP 4 Reset button 5 Status LED 6 Power button 7 LTE diversity antenna 8 LTE main antenna Connection nonfunctional 3 2 Rear view Fig 3 7 Rear view of embedded PC 1 Ground GND 2 DC In 3 USB 4 Ethernet LAN 5 COM Connection nonfunctional ...

Page 16: ...le Information The CE marking of KEBA Energy Automation GmbH refers exclusively to the installation of the LTE modem and the SSD as well as the composition of the system components 3 4 Accessories Spare parts The following accessories replacement parts can be ordered from KEBA Accessories Name Description Order no Wall brackets Brackets for the KeContact M20 wall installa tion 125254 Replacement p...

Page 17: ...D on the front Status LED Description Dark No SSD USB activity Flashing blue SSD USB activity 4 2 Power button The power button on the front of the KeContact M20 is backed by a lighting ring LED Description Dark No supply voltage Green Device ready for operation 4 3 Reset button Pressing the reset button on the front triggers a reset of the KeContact M20 ...

Page 18: ...hat they are not noticeable However they can nevertheless put unprotected electronic components at risk or even destroy them Therefore any handling with open electronics is only permissible with the application of effective ESD protection When handling open electronics please follow the following ESD measures Only touch open electronics if this is absolutely necessary Wear a conductive ESD wristba...

Page 19: ...discharge static charges from yourself by touching a bare metal surface connected to the floor or an approved anti static mat before touching an ESD sensitive electronic component Always ensure a clean ESD compliant work area such as approved anti static matting Adhere to the ESD information in the chapter 5 2 ESD information The slot for the SIM card is located inside the KeContact M20 Tools re q...

Page 20: ...1 02 20 KEBA 2022 3 Tilt the circuit board upward at an angle 1 and pull it out the front 2 4 Unlock the SIM card slot by sliding the cover back 5 Tilt the slot cover back 6 Insert the SIM card Ensure the correct position 7 Close the cover again ...

Page 21: ... 10 Secure the circuit board with the screw again Check that the connection cable of the antenna is positioned securely 11 Set the lower housing cover on the housing and mount it with screws max torque of 0 59 Nm tolerance 0 05 Nm The SIM card is inserted Information The access data of the mobile network provider must be entered in the web interface configuration ...

Page 22: ...quirement Embedded PC Fig 5 9 Space requirement dimensions in mm for control cabinet installation The specifications are minimum distances If a USB stick is used in opera tion more space may need to be taken into account Fig 5 10 Space requirement in mm for wall installation ...

Page 23: ... the control cabinet Information When positioning the KeContact M20 you must make sure that it does not block access to existing control cabinet components The SIM card may need to be installed before the mounting is done Otherwise installation is no longer possible The KeContact M20 can be mounted on a top hat rail The mounting pack age includes two brackets one has a shorter depth and a mounting...

Page 24: ...crews on the side of the housing 2 Secure the short bracket 2 on the KeContact M20 with two M3 screws max torque of 0 59 Nm tolerance 0 05 Nm 3 Secure the long bracket 1 on the KeContact M20 with two M3 screws on the opposite side of the short bracket The long bracket must be above the short bracket 4 Secure the mounting clip on the brackets with three M3 screws 5 Check whether the mounting packag...

Page 25: ...rmation The SIM card may need to be installed before the mounting is done Other wise installation is no longer possible Required materials and tools 4 x M3 screws 10 mm length included in the scope of delivery Phillips screwdriver PH1 not included in the scope of delivery Wall brackets not included in the scope of delivery The four screw holes are located on the underside of the KeContact M20 To i...

Page 26: ... Remove the KeContact M20 from the top hat rail 2 Remove the mounting clip by unscrewing the three M3 screws 3 Remove the brackets by unscrewing the four M3 screws 4 Screw down the housing again with the M3 screws The KeContact M20 is removed from the top hat rail Dismantling from the wall Tools required Phillips screwdriver PH1 not included in the scope of delivery To remove the KeContact M20 pro...

Page 27: ...ding to standard EN 61010 1 Usually only non conductive contamination appears however temporary conductivity caused by condensation must be expected on occasion 6 2 USB port The USB interface is used to connect removable media e g in the context of maintenance work Information The USB interface is not designed as an operational interface for ongoing operations It is used exclusively in the service...

Page 28: ...llation or to another equipotential bonding system there may be high transient currents In this case use suitable optical transmission of the Ethernet interface 6 3 1 Pin assignment Fig 6 12 Pin assignment RJ45 socket Pin no Signal designation Input output 1 MX0 Bidirectional 2 MX0 Bidirectional 3 MX1 Bidirectional 4 MX2 Bidirectional 5 MX2 Bidirectional 6 MX1 Bidirectional 7 MX3 Bidirectional 8 M...

Page 29: ...tic fields it is necessary to mount the antenna at least 25 cm away from people Mounting the antenna directly on the device To mount the antenna proceed as follows 1 Switch off devices connected to the KeContact M20 and disconnect their power cables 2 Tighten the antenna 2 at the antenna connection 1 The antenna has been installed Mounting the antenna on the control cabinet To mount the antenna pr...

Page 30: ...align the antenna and press it on the outside of the control cabinet 5 Use the washer and locknut included in the scope of delivery to fasten the antenna on the inside of the control cabinet max 5 Nm 6 Tighten the antenna cable at the two antenna connections The antenna has been installed ...

Page 31: ...SB stick The following tools are required for configuration via USB stick An empty USB stick formatted with FAT32 A PC In addition the settings that allow the configuration to be read out and im ported must be activated in the web interface under Configuration De vice Allow USB init Allows the configuration to be read out This setting must be activated at the master which provides the configuratio...

Page 32: ...tion file is adapted 7 1 3 Import configuration To import the configuration to the desired KeContact M20 proceed as fol lows 1 Plug the USB stick into the KeContact M20 It must be ready for opera tion and already configured 2 Transfer of the configuration is started automatically The status LED also flashes and soft audible signals are emitted at longer intervals 3 After the transfer is finished a...

Page 33: ... the basis for the configuration of additional KeContact M20 The easiest way to configure the KeContact M20 is via the web interface On the graphical user interface the available settings and selection fields are provided with short explanations Information Not all settings available in the web interface can be transferred via USB stick to additional KeContact M20 7 2 2 Read out configuration To r...

Page 34: ...g to the following formula Variable Value To adapt and delete the specific configurations proceed as follows 1 Open the configuration file with a text editor 2 Change AmountConnectors x The number of available charging sta tions in the charging network must be entered as the value 3 Delete the following entries ChargeBoxIdentity Connect2Connec torSerial HOTSPOT_SSID and HOTSPOT_KEY 4 Save the file...

Page 35: ...tion V1 02 35 KEBA 2022 3 After the transfer is finished approx 1 2 minutes the status LED goes out and an audible signal sounds 4 Remove the USB stick 5 Restart the KeContact M20 The configuration has been imported ...

Page 36: ...dress via the DHCP server of the router The IP address can be determined via the router A DHCP server must not be enabled on the master In the case of a charging station the IP address is displayed on the display of the charging station upon re start KeContact M20 master with local DHCP server The local DHCP server has been activated for the master which automatically gives the master the followin...

Page 37: ...ptions can be found directly in the web interface next to the respective configuration entry 8 1 Main menu The main menu is divided into the following areas Status Charging sessions RFID cards Charging network System Configuration 8 1 1 Status The page is divided into the following areas Overview Here basic information about all charging stations in the charging network is displayed such as serial...

Page 38: ... Here information about the network interfaces LAN mobile communica tions WLAN and WLAN Access Point of the master is displayed Backend Information about the OCPP backend such as connection status and ad dress is displayed here 8 1 2 Charging sessions This page displays details about the charging sessions of the last 12 months The Export button lets you export the charging sessions of the se lecte...

Page 39: ...ere Furthermore the cluster function can be activated and deactivated Cluster The respective clusters can be configured exported and imported Max 15 clusters can be set A name alias can be assigned for each cluster The maximum current phase assignment and minimum charging current are also configured here Chargepoint parameters The connection type 1 phase or 3 phase of the charging station is selec...

Page 40: ...ds web interface password etc is deleted Signed measurement data export The signed measurement data records can be exported here which can be used for billing charging sessions This function is only available for device variants with specific suitability Signed log data export The signed log data records containing an event log can be exported here This function is only available for device varian...

Page 41: ...naging the authorization function see 9 2 1 Authorization modes syn chronizing the time of the charging station with the time of the browser the charging station restarts after a time synchronization activating and deacti vating the USB stick functions deleting the event log log file Network connection The network communication can be selected and configured here The WLAN access point can also be ...

Page 42: ...d in this area Display text Here you can make settings for the text that is shown on the display of the charging station describing various processes of the charging station The language of the text can be changed the display duration can be configured and the display text itself can be changed The text display is limited to 20 characters and no umlauts or special char acters can be used The abbre...

Page 43: ...charging station can be enabled here This en ables a service technician to access the charging station via an encrypted connection These settings can also be configured on the OCPP backend Log level For error diagnosis it can be necessary to record the processes of the charging station in detail To do so DEBUG mode can be enabled here To ensure that the recorded data quantity is not too large the ...

Page 44: ...ower than the power supply provides set maximum current the available charging current is divided evenly across all charging sessions Charging current per charging station set maximum current per phase number of active charging sessions on this phase If insufficient power is available for an additional charging process in the charging network set minimum current is underrun the new charging proces...

Page 45: ...naged by it in the charging network It is not possible to teach in RFID cards at a client charging station When connecting to an external OCPP backend all RFID cards must be taught in at the OCPP backend Any number of RFID cards can be stored It is not possible to teach in the RFID cards directly at a charging station The first 1000 RFID cards are relayed from the OCPP backend to the mas ter where...

Page 46: ...ED are accepted OfflineNoAuthorization All RFID cards are temporarily accepted As soon as the con nection to the OCPP backend exists again the RFID card is checked and if an invalid RFID card is being used the charging process is canceled OfflineNoCharging Charging is not possible in case of a connection failure OfflineFreeCharging In offline mode authorization is deactivated 9 2 2 RFID authorizat...

Page 47: ...ion in the web interface to OFF A charging process can only be started without holding up an RFID card if the predefined token set in the configuration is recognized and ac cepted by the OCPP backend Information For information on the functionality and the required settings of the OCPP backend refer to the specific manual of the system used 9 3 OCPP backend The charging station offers the option o...

Page 48: ...oming OCPP Charge Point Service This service is related to the OCPP backend The port can be freely selected or it is specified by the OCPP backend However the port may only be located in the range from 1025 to 65535 The selected port must be configured on the charging station Custom TCP Access to external outgo ing Port at which the OCPP backend can be reached 123 UDP Incoming and outgoing Port fo...

Page 49: ... meters via Modbus TCP This allows an intelligent calculation of the charging cur rent provided to the vehicle and the charging process is optimized The measured values that are read out are included in the charging current spec ification The latest list of supported meters is available on our website www keba com emobility downloads 9 5 1 Connection When connecting external meters please note the...

Page 50: ...M238X KOSTAL Smart Energy Meter Siemens 7KM2200 TQ Systems EM420 TQ Systems B control EM300 LR EM420 compatible TQ Systems B control EM300 LRW EM420 compatible Information Detailed information about the meter installation can be found in the instal lation instructions of the meter manufacturer 9 5 3 Settings The Modbus TCP feature is disabled by default If an external meter with a Modbus TCP netwo...

Page 51: ...r gets interrupted you can use the web interface to configure the charging capacity at which charging is to continue If 0 is entered or if the field remains empty the charging processes are in terrupted in the event that the connection to the external meter is interrupted ...

Page 52: ...The information and instructions for the current software package from the associated release notes must also be observed Software update at charging network A software update for a charging network must be performed at the master The master relays the new firmware to the connected client charging sta tions c series via the software update 10 2 1 Software update via web interface Fig 10 16 Web int...

Page 53: ...k with the name UPD 5 Copy the downloaded keb file into the UPD directory 6 Connect the USB stick to the USB interface of the master The update starts automatically 7 The update process is output acoustically by signal tones After the sig nal tones end pull out the USB stick Information Do not remove the USB stick during the update process Otherwise correct operation of the device is no longer pos...

Page 54: ...t Max 60 W Overvoltage category II in accordance with EN 60664 Protection class II 11 3 Ambient conditions Use Indoor Access limitations at set up location Limited access control cabinet Installation stationary Embedded PC On the wall or on a top hat rail Power adapter Only on a top hat rail Operating temperature 20 C to 55 C Storage temperature 40 C to 85 C Relative humidity 5 to 95 non condensin...

Page 55: ...at 6 LTE bands LTE FDD B1 B3 B5 B7 B8 B20 B28 B32 LTE TDD B38 B40 B41 SIM Type Nano 4FF LTE antenna interface Number 2 Type SMA 11 5 LTE antenna Type LTE dual antenna Cable 2 m LL 100 mit SMA male connector IP code IP67 11 6 Dimensions weight LTE antenna Width W 80 mm Height H 14 7 mm Depth D 74 mm Installation Screw mounting M10x1 Fig 11 17 Schematic diagram dimensions in millimeters ...

Page 56: ...PC Width W 188 5 mm Height H 33 mm Depth D 127 8 mm Weight 700 g Fig 11 18 Schematic diagram dimensions in millimeters Power adapter Width W 54 1 mm Height H 90 9 mm Depth D 55 6 mm Weight 200 g Fig 11 19 Schematic diagram dimensions in millimeters ...

Page 57: ...nd standards 2014 35 EU Low Voltage Directive 2014 30 EU Directive on Electromagnetic Compatibility 2014 53 EU Radio Equipment Directive RED 2011 65 EU Restriction of Hazardous Substances Direc tive RoHS 2012 19 EU Waste Electrical and Electronic Equipment Directive WEEE ...

Page 58: ...g die für bestimmte Produkte erforderlich ist die in Großbritannien England Wales und Schottland auf den Markt gebracht werden Authorised representative is KEBA Ltd Aston Court Frederick Place Kingsmead Business Park High Wycombe HP11 1JU UK Authorised representative to compile the technical file is KEBA Ltd ...

Page 59: ...dressil 2 FI KEBA vakuuttaa että radiolaitetyyppi 1 on direktiivin 2014 53 EU mukainen EU vaatimustenmukaisuus vakuutuksen täysimittainen teksti on saatavilla seuraavassa internetosoitteessa 2 FR Le soussigné KEBA déclare que l équipement radioélectrique du type 1 est conforme à la directive 2014 53 UE Le texte complet de la déclaration UE de conformité est disponible à l adresse internet suiv ant...

Page 60: ...aden z Direktivo 2014 53 EU Celotno besedilo izjave EU o skladnosti je na voljo na naslednjem spletnem naslovu 2 SV Härmed försäkrar KEBA att denna typ av radioutrustning 1 överensstämmer med direktiv 2014 53 EU Den fullständiga texten till EU försäkran om överensstämmelse finns på följande webbadress 2 1 Variants Example KC M20 I E II 0L III E02 IV 040 V xxxxxx VI I Product and series KC M20 Devi...

Page 61: ... External meters 49 F Front view 15 G Gigabit Ethernet interface Pin assignment 28 Graphic interface Connection 28 I Inserting the SIM card 19 Interfaces Graphic interface 28 L Ladenetzwerk Lastmanagement 44 LAN 11 Lastmanagement 44 M Master 12 Mobile network 12 Modbus TCP 49 Mounting the antenna 29 N Network interfaces 10 O OCPP backend 47 Ports for communication 48 Supported messages 48 Order nu...

Page 62: ...M20 Index V1 02 62 KEBA 2022 S Serial configuration 32 Smart Home Interface 49 Software update 52 Status LED 17 Switch 12 T Top hat rail 24 26 U USB stick 32 W Wall installation 25 26 Web interface 36 ...

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Page 64: ...KEBA Energy Automation GmbH Reindlstraße 51 4040 Linz Austria www keba com ...