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KEBBY INDUSTRIES

MACHINE CLEANING

 The most important item in machine maintenance is the cleaning of machine 
components. To more specifically define the task, cleaning has been divided into three 
categories. Schedules for each category have also been defined.

NOTE:  CLEANING SHOULD BE DONE AS NEEDED.

 This category involves an area that, if not cleaned, will gradually deteriorate machine 
performance.

 

• Power Crimp 

• Gauge/Regulator Assembly

 

• Power Crimp Hose Assemblies 

• Supply Air Hose Assembly

 

• Foot Pedal Assembly 

• Power Crimp Stand Assembly

MAINTENANCE

PNEUMATIC SYSTEM

 Preventive maintenance of the pneumatic system requires a clean, dry (less than 36% 
relative humidity @ 60 degrees F) shop compressed air supply. Experience has shown 
that foreign material lodging in the air supply valves is a major cause of breakdowns. This 
contamination of the system will occur from two sources.

 The first occurs naturally inside the system. This includes rust, plus a small amount of grit, 
caused by the wearing of components as they perform their functions. Varnish will also 
form, as a result of oxygen reacting with lubrication oil.

 The second includes materials such as rust, scale, and water entering the system from an 
outside source.

Summary of Contents for Power Crimp

Page 1: ...USTRIES PowerCrimper Accessories Setup and Operation Manual KEBBY INDUSTRIES 4075 Kilburn Ave Rockford IL 61101 U S A Phone 815 963 1466 Fax 815 962 3490 Email sales kebbyindustries com www kebbyindus...

Page 2: ......

Page 3: ...CESSORIES 7 ASSEMBLY INSTRUCTIONS 8 ASSEMBLE POWER CRIMP TO CRIMP STAND 10 POWER CRIMP HEAD INSTALLATION 12 SETUP AND OPERATING CRIMP SET UP AND OPERATING INSTRUCTIONS 13 CAP REMOVAL SET UP AND OPERAT...

Page 4: ...quality of the crimp makes the Power Crimp very cost effective Kebby Industries feels that once you have used the Kebby Power Crimp and accessories you will not want to go back to hand crimping PROPRI...

Page 5: ...tentially hazardous if safety precautions are not followed Throughout this manual you will be reminded of safety factors CAUTION STORED ENERGY THIS WARNING SIGN IS A REMINDER THAT THERE IS DANGER TO P...

Page 6: ...ted and locked and the workpiece is securely positioned before starting the unit 7 Never operate any unit beyond its rated speed or capacity 8 Never reach across or under any moving machine part 9 Do...

Page 7: ...it complies with the Occupational Safety and Health Act of 1970 standards where the requirements are specific The balance of the standards are complied with as interpreted by Kebby Industries Since th...

Page 8: ...N A10007 Air Supply Hose P N A10008 Air Supply Hose SS Braided P N A10009 Power Crimper Stand P N A10010 Stainless Steel Base Model P N A10010 1 Foot Pedal Assembly w hose P N A10011 Hanger Assembly...

Page 9: ...POLYURETHANE SELF STORING HOSE ASSEMBLY 1 A10008 POLYURETHANE STRAIGHT HOSE ASSEMBLY 1 A10009 BRAIDED STAINLESS STEEL HOSE ASSEMBLY 3 1 A10011 FOOT PEDAL ASSEMBLY 4 1 A10005 SUPPLY AIR HOSE ASSEMBLY 5...

Page 10: ...ect the Power Crimp Hose Assembly to the Power Crimp as follows Step 1 Install the hose fitting onto the Power Crimp adapter Step 2 Place a 1 2 open end wrench on the adapter of the Kebby Power Crimp...

Page 11: ...STEP 3 Attach main supply air less than 36 relative humidity 60 degrees F to the Gauge Regulator STEP 2 Connect the Power Crimp Hose Assembly to the Gauge I Regulator FIGURE 1 3 ASSEMBLY DO NOT EXCEE...

Page 12: ...sembly STEP 4 Align the Power Crimp with the Crimp Stand and slide the Power Crimp down and into the Crimp Stand Assembly STEP 5 Hold the Power Crimp in place and swing the hinged cover closed Finger...

Page 13: ...ng Minimum pressure is needed to secure the fitting STEP 8 Connect the Power Crimp Hose fitting to the quick disconnect of the Foot Pedal Assembly STEP 9 Connect the Supply Hose to the quick disconnec...

Page 14: ...appropriate Power Head sold separately by turning to the right to tighten left to loosen NOTE Do not over tighten the Power Head Minimum pressure is needed to secure the Power Head FIGURE 1 7 WHEN IN...

Page 15: ...sure set to 15 psi and actuate the Crimp Wait approximately 1 to 2 seconds before releasing the Crimp Inspect cap for proper seal If seal is not crimped to meet your requirements increase the air pres...

Page 16: ...ropriate Power Head sold separately for de capping into the Power Crimp assembly NOTE Caps with plastic tops cannot be de capped with plastic in place It must be removed before de capping can take pla...

Page 17: ...d by Kebby Industries will simplify the care and handling of the machine and help you obtain maximum benefits from your new machine Any questions or comments regarding the operation or maintenance of...

Page 18: ...ly Power Crimp Stand Assembly MAINTENANCE PNEUMATIC SYSTEM Preventive maintenance of the pneumatic system requires a clean dry less than 36 relative humidity 60 degrees F shop compressed air supply Ex...

Page 19: ...STEM FILTER MAINTENANCE IS THE BEST MEANS OF LIMITING THE DESTRUCTION AND CONTAMINATION BY SOLIDS AND WATER IN THE PNEUMATIC SYSTEM MAINTENANCE DAILY WEEKLY MONTHLY QRTLY ANNUALLY PROCEDURE Clean and...

Page 20: ...KEBBY INDUSTRIES 4075 Kilburn Ave Rockford IL 61101 U S A Phone 815 963 1466 Fax 815 962 3490 Email sales kebbyindustries com www kebbyindustries com...

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