Keeper KX9.5, Assembly & Operating Instructions

The following guidelines apply for both wire rope and synthetic rope models
1. KEEP A TIGHTLY WOUND WIRE ROPE DRUM.

 Keep the rope tightly and evenly wound on the drum all the 

time. Do not allow the rope to become loosely wound. A loosely wound drum allows a rope under load to 

work its way down into the layers of rope on the drum. When this happens, the rope may become wedged 

within the body of the windings damaging the wire rope. A good practice is to rewind the rope under ten-

sion after each use. Apply tension using hand saver strap 

(FIGURE 3)

 and ALWAYS wear safety glasses and 

leather gloves.

2. DO NOT ALLOW WINCH MOTOR TO OVERHEAT.

  Keep the duration of pulls as short as possible. If the  

motor becomes uncomfortably hot by touching, stop winching and allow the motor to cool down.  

KEEP THE VEHICLE ENGINE RUNNING TO RECHARGE THE BATTERY

 during the cooling break.

3. USE A PULLEY BLOCK FOR HEAVY LOADS.

 To maximize Winch and rope life, use a pulley block (not 

included) to double line heavier loads. 

(See FIGURE 3)

 For maximum performance use a pulley block that 

is greater than 75% of the rated capacity of the winch. For the 9,500 lbs. winch use a pulley block once 

you exceed 7,125 lbs. Always use a pulley block (for part number 

Call Keeper Winch) 

that is rated twice 

the capacity of the winch.

       CAUTION

          If the winch motor stalls, do not continue to apply power.

4. 

The pull required to start a load moving is often much greater than the pull required to keep it moving.  

AVOID FREQUENT STOPS AND STARTS DURING THE PULL.

5. PREVENT KINKS IN ROPE BEFORE THEY OCCUR (FIGURE 13).

a. 

This is the start of a kink. Rope should be straightened.

b. 

Rope was pulled and loop has tightened into a kink. Rope is now permanently damaged and

 MUST

 be 

replaced. 

c.

 Result of kinking is that each strand pulls a different amount causing strands under greatest tension to 

break and reduce load capacity of rope. The rope 

MUST

 be replaced. Use only genuine Keeper Winch 

replacement part number 

KWA14520

 100’ X 21/64”

    Contact: winches@hamptonproducts.com to order.

Before each use, check mounting bolts for tightness, inspect rope for damage. Inspect remote control  

assembly for any damage. Periodically use a clean, dry towel to remove dirt and debris from winch housing.

Lubrication:

 The gear box is permanently lubricated.  Do not attempt to disassemble the gear box. This will 

void your warranty.

Maintenance & Repair

!

!

WARNING

install on the new replacement rope. This provides abrasion and heat protection from damaging the synthetic 

rope.

2)  Confirm that the length of the replacement rope matches the original length supplied with your unit. You 

may need to trim it to the correct length.

3)  Feed the trailing end of the rope through the hole in the drum and secure with the set screw. You may 

want to wrap the trailing end in tape to make inserting it in the hole easier.

4)  Run the new rope with the protective sleeve along the length of the drum and begin winding it on the 

drum, making sure it feeds along the bottom. You can use a piece of tape to help hold the sleeved section in 

place while winding the first layer in place.

5)  Make sure each layer is installed in an even and tight pattern until the full length is installed. Overlapping 

layers can cause difficulties in free spooling and up take when you need your winch the most.

13