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INSTALLATION INSTRUCTIONS

R−410A, Two−Stage Split System Air Conditioner

421 01 6002 01

13

Figure 13

Comfort Alert

t

 UltraTech

t

 Diagnostics

Status LED

Status LED Description

Status LED Troubleshooting  Information

Green “POWER”

Module has power

Supply voltage is present at module terminals

Red “TRIP”

Thermostat demand signal
Y is present, but the
compressor is not running

1. Compressor protector is open

 Check for high head pressure

 Check compressor supply voltage

2. Outdoor unit power disconnect is open

3. Compressor circuit breaker or fuse(s) is open

4. Broken wire or connector is not making contact

5. Compressor contactor has failed open

Yellow “ALERT”
Flash Code 1

Long Run Time
Compressor is running
extremely long run cycles
(18 hours or more)

1. Low refrigerant charge

2. Evaporator blower is not running

 Check blower relay coil and contacts

 Check blower motor for failure or blockage

 Check evaporator blower wiring and connectors

 Check indoor blower control board

 Check thermostat wiring for open circuit

3. Evaporator coil is frozen

 Check for low suction pressure

 Check for excessively low thermostat setting

 Check evaporator airflow (coil blockages or return air filter)

 Check ductwork or registers for blockage

4. Faulty metering device

 Check TXV bulb installation (size, location, and contact)

 Check if TXV is stuck closed or defective

5. Condenser coil is dirty

6. Liquid line restriction (filter drier blocked)

7. Compressor high−stage cooling wiring

 Solenoid plug not connected / malfunction

 Comfort Alert

 failure

8. Thermostat is malfunctioning

 Check thermostat sub−base or wiring for short circuit

 Check thermostat installation (location, level)

Yellow “ALERT”
Flash Code 2

Internal Protector Trip

1. The internal motor protector has opened

 Wait for compressor to cool down, protector will close

   automatically

Yellow “ALERT”
Flash Code 3

Short Cycling
Compressor is running only
briefly (1−3 minutes)

1. Thermostat demand signal is intermittent

2. High head pressure

 Check high pressure switch

 Check if system is overcharged with refrigerant

 Check for non−condensable in system

3. Condenser coil poor air circulation (dirty, blocked, damaged)

4. Condenser fan is not running

 Check fan capacitor

 Check fan wiring and connectors

 Check fan motor for failure or blockage

5. Return air duct has substantial leakage

6. Low pressure switch open, see Flash Code 1 information

Yellow “ALERT”
Flash Code 4

Locked Rotor

1. Run capacitor has failed

2. Low line voltage (contact utility if voltage at disconnect is low,

below 187v)

 Check wiring connections

3. Excessive liquid refrigerant in compressor

4. Compressor bearings are seized

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Summary of Contents for R?410A

Page 1: ...ner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels W...

Page 2: ...or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit...

Page 3: ...les Wall 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610m...

Page 4: ...ture is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to free the...

Page 5: ...le avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When routing r...

Page 6: ...are plugged from the factory Outdoor units are shipped with a refrigerant charge sealed in the unit Leave the service valves closed until all other refrigerant system work is complete or the charge w...

Page 7: ...system is free of air and water Watch the vacuum gauge as the system is pulling down The response of the gauge is an indicator of the condition of the system refer to Figure 7 With no leaks in the sy...

Page 8: ...mum to 253 volts maximum 60 Hz single phase Outdoor units are approved for use with copper conductors only Do not use aluminum wire Refer to unit rating plate for minimum circuit ampacity and circuit...

Page 9: ...r example a 25 foot 7 6m line set is 10 feet 3m longer than the specified 15 feet 4 6m Add 0 6 ounces 17g charge for each of the extra 10 feet 3m 10 x 0 6 6 0 ounces additional charge 3m x 17g 51g add...

Page 10: ...42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 SEQUEN...

Page 11: ...d stage of the thermostat is calling for more capacity a starting advantage under low voltage conditions TROUBLESHOOTING Models are factory equipped with the Comfort Alert UltraTech Diagnostics device...

Page 12: ...for Y2 to be energized test the voltage output at the plug with a DC voltmeter The reading here should be 4 to 18 volts If NOT unplug the harness from the module and check voltage at the DC Sol pins o...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a s...

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