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INSTALLATION INSTRUCTIONS

R−410A, Two−Stage Split System Air Conditioner

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R−410A QUICK REFERENCE GUIDE

R−410A refrigerant operates at 50% − 70% higher pressures than R−22.  Be sure that servicing equipment and
replacement components are designed to operate with R−410A.

R−410A refrigerant cylinders are rose colored.

Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

R−410A systems should be charged with liquid refrigerant. Use a commercial type metering device in the
manifold hose.

Manifold sets should be 750 psig high−side and 200 psig low−side with 520 psig low−side retard.

Use hoses with 750 psig service pressure rating.

Leak detectors should be designed to detect HFC refrigerant.

R−410A, as with other HFC refrigerants, is only compatible with POE oils.

Vacuum pumps will not remove moisture from oil.

Do not use liquid line filter−driers with rated working pressures less than 600 psig.

Do not install a suction line filter−drier in liquid line.

POE oils absorb moisture rapidly.  Do not expose oil to atmosphere.

POE oils may cause damage to certain plastics and roofing materials.

Wrap all filter−driers and service valves with wet cloth when brazing.

A liquid line filter−drier is required on every unit.

Do not use with an R−22 TXV.

If indoor unit is equipped with an R−22 TXV, it must be changed to an R−410A TXV.

Never open system to atmosphere while it is under a vacuum.

When system must be opened for service, break vacuum with dry nitrogen and replace all filter−driers.

Do not vent R−410A into the atmosphere.

Do not use capillary tube indoor coils.

Observe all WARNINGSCAUTIONS, NOTES, and bold text.

International Comfort Products, LLC

Lewisburg, TN 37091  USA

Summary of Contents for R?410A

Page 1: ...ner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels W...

Page 2: ...or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit...

Page 3: ...les Wall 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610m...

Page 4: ...ture is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to free the...

Page 5: ...le avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When routing r...

Page 6: ...are plugged from the factory Outdoor units are shipped with a refrigerant charge sealed in the unit Leave the service valves closed until all other refrigerant system work is complete or the charge w...

Page 7: ...system is free of air and water Watch the vacuum gauge as the system is pulling down The response of the gauge is an indicator of the condition of the system refer to Figure 7 With no leaks in the sy...

Page 8: ...mum to 253 volts maximum 60 Hz single phase Outdoor units are approved for use with copper conductors only Do not use aluminum wire Refer to unit rating plate for minimum circuit ampacity and circuit...

Page 9: ...r example a 25 foot 7 6m line set is 10 feet 3m longer than the specified 15 feet 4 6m Add 0 6 ounces 17g charge for each of the extra 10 feet 3m 10 x 0 6 6 0 ounces additional charge 3m x 17g 51g add...

Page 10: ...42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 SEQUEN...

Page 11: ...d stage of the thermostat is calling for more capacity a starting advantage under low voltage conditions TROUBLESHOOTING Models are factory equipped with the Comfort Alert UltraTech Diagnostics device...

Page 12: ...for Y2 to be energized test the voltage output at the plug with a DC voltmeter The reading here should be 4 to 18 volts If NOT unplug the harness from the module and check voltage at the DC Sol pins o...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a s...

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