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AAF, OAF, GSM, VMF 

 

 

M

AINTENANCE

 

4.1  General Maintenance 

 

No routine maintenance is required other than removal of soot deposits mentioned in 3.3 and the 
occasional replacement of consumable items. 

 

The furnace outer surface may be cleaned with a damp cloth. Do not allow water to enter the 
interior of the case or chamber. Do not clean with organic solvents. 

4.2 

Calibration 

 

After prolonged use the controller and/or thermocouple could require recalibration. This would be 
important for processes which require accurate temperature readings or which use the furnace 
close to its maximum temperature. A quick check using an independent thermocouple and 
temperature indicator should be made from time to time to determine whether full calibration is 
required. Carbolite can supply these items. 

 

Depending on the controller, the controller manual may contain calibration instructions. 

4.3  After Sales Service 

Carbolite’s service division (Thermal Engineering Services) has a team of Service Engineers 
capable of repair, calibration and preventive maintenance of furnace and oven products at our 
customers’ premises throughout the world. We also sell spares by mail order. A telephone call or 
fax often enables a fault to be diagnosed and the necessary spare part despatched.  

 

Each furnace has its own record card at Carbolite. In all correspondence please quote the serial 
number, model type and voltage given on the rating label of the furnace. The serial number and 
model type are also given on the front of this booklet when supplied with a furnace. 

 

To contact Thermal Engineering Services or Carbolite see the back page of this manual. 

4.4 

Recommended Spares Kits 

 

Carbolite can supply individual spares, or a kit of the items most likely to be required. Ordering a 
kit in advance can save time in the event of a breakdown. Each kit comprises one thermocouple 
(OAF 11/2: 1 set), one sheath, one solid state relay, one door insulation piece, and one element or 
set of elements. Individual spares are also available. 

 

When ordering spares please quote the model details as requested above. 

4.5  Power Adjustment 

 

The furnace control system incorporates electronic power limiting, which is used in some models 
to compensate for voltage to achieve the same power over a range of voltage supplies. In other 
models the power limit is set to 100% over all common voltages. The power limit parameter 

OP.Hi

 

may be accessible to the operator, but should not generally be altered. 

 

See section 8.2 for details of power limit settings. DO NOT adjust the power to a level higher that 
the design level stated: this may cause fuse to blow, and could damage the heating elements. 

 

Occasionally the power limit is set to zero to permit demonstration of the controls without the 
heating elements taking power. To resume heating the power limit should be reset to its standard 
value. 

5.0 

MF06 

Summary of Contents for CARBOLITE AAF 11/18

Page 1: ...d to the electricity supply CONTENTS Section page 1 0 Descriptions 2 2 0 Installation 3 3 0 Operation 4 4 0 Maintenance 7 5 0 Repairs Replacements 8 6 0 Fault Analysis 14 7 0 Circuit Diagrams 15 8 0 F...

Page 2: ...r flow through the chamber 1 3 GSM 11 7 This is a conventional muffle furnace with a Silica chamber This gives a cleaner environment than a standard ceramic muffle 1 4 VMF 10 6 The Volatile Matter Fur...

Page 3: ...models and AAF 11 7 may alternatively be ordered for use on two phases out of a 3 phase with neutral supply The model AAF 11 18 may also be ordered for 3 phase supply see section 2 4 Check the furnace...

Page 4: ...perature controller see the controller manual OAF 11 2 the slave controller should be set to an offset temperature of zero see 3 2 Overtemperature option only If the overtemperature controller has not...

Page 5: ...AAF OAF GSM VMF 3 3 MF06 5...

Page 6: ...used to heat materials which emit smoke or fumes regularly heat it up to maximum temperature for one hour without load to burn away the soot Materials such as case hardening compounds and other react...

Page 7: ...respondence please quote the serial number model type and voltage given on the rating label of the furnace The serial number and model type are also given on the front of this booklet when supplied wi...

Page 8: ...Guidance Note EH46 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out at your premises or ours 5 3 Temperature Controller Rep...

Page 9: ...AAF OAF GSM VMF 5 5 MF06 9...

Page 10: ...section above which refers to the thermocouple colour coding Unfasten the electrical connections to the inner chamber brick box and remove the thermocouple and sheath see thermocouple replacement ins...

Page 11: ...ermocouple cables from their terminal blocks Straighten all the element tails Note that these become brittle with use Unscrew the screws fixing the metal back piece from the inner chamber and withdraw...

Page 12: ...at the furnace is controlling properly to rule out the possibility that the previous element failed because of a fault elsewhere in the control circuit 5 9 VMF 10 6 Element Replacement See section 5 2...

Page 13: ...s good emission of some fumes may be expected 5 11 Fuse Replacement Fuses are marked on the circuit diagram section 7 0 with type codes e g F1 F2 A list of the correct fuses is given in section 8 1 De...

Page 14: ...o lights glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses...

Page 15: ...d PE L N F2 F1 SSR F3 F3 safety switches A heat on e l e m e n t s for AAF 11 18 see diagram 7 4 7 2 OAF 11 2 single phase 7 3 Higher Voltages e g 254V For single phase models of 254V or above a contr...

Page 16: ...AAF OAF GSM VMF 7 4 16 MF06...

Page 17: ...n t s e l e m e n t s N L L N L N thermocouple Fuses or EMC filters Supply Terminals Circuit no 3 Circuit no 2 N L N L N L3 L2 L1 N PE L Circuit no 1 3 phase neutral A model made to this diagram can...

Page 18: ...Customer fuses Required if no supply cable fitted Recommended if cable fitted See rating label for amperage see table below for fuse rating Model Phases Volts Supply Fuse rating AAF 11 3 1 phase 200 2...

Page 19: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA O ce 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 2...

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