Service Information
4-7
Figure 4-2 (Sheet 2 of 2)
Model 7999-6 exploded view
4.
Lower the bottom plate (7999-6-304) away from the relay enclosure (7999-6-301). Two
ribbon cable assemblies (CA-239-2) will tether the relays to the digital board assembly
(7999-6-100).
5.
Disconnect the ribbon cable assemblies (CA-239-2) from the relays (4-pole: RL-252-1
or 6-pole: RL-252-2).
6.
Remove the four pan head screws (#8-32
×
1/2), nylon washers (WA-2), and kepnut
(#8-32), for each relay.
7.
If changing from a 4-pole relay to a 6-pole relay, also complete the following steps.
Otherwise continue with Step 8.
•
Install two additional bulkhead adapters (CS-1092). Make sure to place a washer
(WA-102-1) between the bulkhead connector and the front panel (7999-6-302).
•
Secure bulkhead adapters (CS-1092) with pan head screws (#4-40
×
3/8PPHNY).
•
Install two cables (CA-247-6 and CA-247-4) onto the bulkhead adapters. (Refer to
the dashed lines in the 6-pole relay connection schematic contained in Figure 4-2.)
A cable should be attached to each of the six bulkhead adapters.
8.
Place the new relay on the bottom plate (7999-6-304) securing with four pan head
screws (#8-32
×
1/2), nylon washers (WA-2), and kepnut (#8-32).
9.
Attach the free end of the ribbon cable assemblies (CA-239-2) to the relays.
10.
Place the bottom plate assembly back into the relay enclosure (7999-6-301) securing
with the four pan head screws (#6-32
×
5/16).
11.
Install cables (part numbers CA-247-3, CA-247-4, and CA-247-5) between relay #2
and the bulkhead adapters (CS-1092).
12.
Connect a cable (CA-248-6) between the center conductor of relay #1 with the center
conductor of relay #2.
X225
X201
X202
X226
X203
X204
Six-pole relay connection schematic
Cable CA-247-4
Cable
CA-248-3
Cable CA-247-5
Cable
CA-247-6
Cable CA-247-4
Dashed lines in the schematic
indicate new connections for a
six-pole relay. Solid lines indicate
existing connections that need to be
removed and reinstalled on the new
6-pole relay.
NOTE
Relay 2
Input
Relay 1
Output
2
3
6
5
1
4
6
2
3
5
1
4
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