Kellfri 26-GAATV360, Manual

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 26 GAATV360 BACKHOE DIGGER 360 FOR ATVS...

Page 2: ...you begin excavating 22 Driving 22 Operation and driving 23 Basic excavation techniques 24 Recycling 25 Exploded diagram and materials list 26 36 Lubrication points 37 38 Technical data 39 41 Hydraul...

Page 3: ...icking up stones an easier job Two lever hydraulic valve for simple and flexible excavation Wheels for moving with an ATV or another vehicle with a 50 mm ball coupling Wheels are mounted on the opposi...

Page 4: ...ONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily ac...

Page 5: ...together This is to ensure that the equipment or prod uct works as expected and to guarantee the safety of yourself and others Carry out a visual inspection of the equipment or product before use Repa...

Page 6: ...a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage This symbol indicates that an accide...

Page 7: ...e grease points regularly IMPORTANT Avoid over lubricating Dirt collects easily on exposed grease and causes increased wear After lubrication wipe excess grease off from couplings TRANSPORTATION AND S...

Page 8: ...becomes hot when it flows through the hydraulic system Check the oil temperature at regular intervals in order to avoid overheating Stop the machine if the oil becomes overheated and allow the oil to...

Page 9: ...ng over Do not adjust the valve settings Incorrect adjustment can result in damage to the machine and or injury Operators or others should not stand under suspended loads NEVER permit children and or...

Page 10: ...s Respect the equipment s risk zone WARNING Risk of crushing Do not permit anyone to stand under suspended loads Warning Oil jet from hydraulic hose Risk zone Keep your distance WARNING Moving parts R...

Page 11: ...vomiting Drink water in small quantities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact...

Page 12: ...w bar ball hitch locking pin ring pin x 2 Locking pin ring pin x 4 Locking pin R pin x 1 Transport locking pin Handle valve block x 2 rubber Exercise extreme caution when removing the steel frame Star...

Page 13: ...its position so that the pin can be fitted Loosen the screws and then remove the pin Use a tool and rubber mallet if necessary Position the cylinder and reinsert the pin lock in place using the screw...

Page 14: ...able of Contents Fit the lower pin 1 lock in place with screw Fit transport pin 2 lock in place with R pin Bear in mind that the hoses must be placed under the transport pin 1 2 Placement of transport...

Page 15: ...es onto the levers Remove the plastic covers Start screwing the hoses onto the bottom row NOTE Match the colour i e the colour of the hose must be the same as the hose bracket Screw the hoses onto the...

Page 16: ...arriers right and left Lock in place with a safety cotter pin and secure with Ring pin Bear in mind Removing the tow bar Fitting the tow bar Lock in place using safety cotter pin and secure with Ring...

Page 17: ...ment in brackets above the bucket The holes allow you to adjust the size of the opening you want when in use For example if you need to lift up stones of different sizes Limitation valve Function To a...

Page 18: ...formation Topping up the hydraulic oil The oil plug is located under the seat Top up the oil tank with hydraulic oil HLP46 18 5 litres while keeping an eye on the oil level gauge When the oil has been...

Page 19: ...e is foam between the bubbles it means that there is still air in the system Continue to push and pull the lever until there is a flow of bubbles Follow the same procedure on the other lever When both...

Page 20: ...nd left hand sides respectively see page 16 5 Now rotate back towards the wheel side and extend the digger arm to release the pressure by the tow ball in order to disengage 6 Now push in the tow bar s...

Page 21: ...Contents TRANSPORT MODE Fit pins transportlockingdevice before transport Important Placethestabilisersininanupright positionduringtransport Locksecurelywithpin Transport locking device Transport lock...

Page 22: ...e Smooth operation is achieved by learning and mastering the control levers When working on fragile surfaces such as concrete stone ground or loose sandy ground lay a plywood board under the stabilise...

Page 23: ...ctions before using the machine Remember Left and Right are determined by the operator s seated position on the digger and the steering of the bucket LEFT RIGHT UP DOWN ROTATE ARTICULATED BOOM UP DOWN...

Page 24: ...perator actuate the boom arm to maintain an even cutting level At the end of the digging cycle bend the bucket fully inwards while raising the arm Swing the arm sideways and dump the bucket contents i...

Page 25: ...stem for leakages Remove objects blocking the joint Replace cylinder Backhoe digger lifts turns sluggishly Oil is cold Engine s RPM too low Leaking cylinders Dirty oil filter Clogged defective valve W...

Page 26: ...26 Table of Contents GREASE POINTS...

Page 27: ...27 Table of Contents Turntable bearings Grease point Remove grey plug and top up Refit the plug after topping up GREASE POINTS contd...

Page 28: ...28 Table of Contents ITEM NO SPARE PART NO DESIGNATION QUANTITY 1 Large small swing arm 1 2 Engine unit 1 3 R26 GAATV2 001 Wheel carrier left right 1 4 Frame 1 Version 1 1...

Page 29: ...bucket cylinder 1 5 R26 GAATV2 043 Claw coupling engine shaft 1 6 R26 GAATV2 041 Claw coupling engine cover 1 7 JF420 Engine 1 8 R26 GAATV2 042 Sleeve engine shaft claw coupling 1 9 Spring washer 6 4...

Page 30: ...GAATV2 009 Boom 1 2 R26 GAATV2 010 Articulated boom 1 3 R26 GAATV2 011 Articulated joint straight 1 4 R26 GAATV2 012 Articulated boom cylinder 1 5 R26 GAATV2 013 Cylinder bucket 1 6 R26 GAATV2 014 Ar...

Page 31: ...th Boom 1 15 R26 GAATV2 024 Pin rear bucket cylinder 1 16 R26 GAATV2 025 Pin bucket 4 17 Grease nipple M8 1 4 18 Lock nut M8 20 19 R26 GAATV2 028 Grapple bracket 1 20 R26 GAATV2 029 Grapple 1 21 Hex h...

Page 32: ...32 Table of Contents Version 1 1...

Page 33: ...1 10 Draw pin 2 11 Support rest 1 12 Hex head screw M8x25 1 13 Lock nut M8 14 14 R26 GAATV2 035 Valve block 1 15 Valve plate 1 16 Tow tube 1 17 Washer 8 1 18 Frontliner insert 1 19 Return oil filter e...

Page 34: ...34 Table of Contents Version 1 1...

Page 35: ...1 38 R26 GAATV2 046 Rubber engine mount 4 39 Ball coupling 1 40 Hex head bolt M12x70 2 41 Lock nut M12 2 42 Flat washer 12 2 43 Rotatable support 1 44 Main frame 1 45 Flat washer 10x1 43 46 Hex head...

Page 36: ...Y 1 Return coupling for draining 1 2 R26 GAATV2 012 Articulated boom cylinder 1 3 R26 GAATV2 013 Cylinder bucket 1 4 R26 GAATV2 035 Valve block 1 5 R26 GAATV2 039 Hydraulic pump 1 6 R26 GAATV2 059 Pre...

Page 37: ...r filter 1 19 Return oil filter element 1 20 Hydraulic motor 2 21 Motor joint 1 22 Flat washer 6 6 23 Spring washer 6 6 24 Hex head bolt M6x20 6 25 Flat washer 8 4 26 Spring washer 8 4 27 Hex head bol...

Page 38: ...le of Contents ITEM NO SPARE PART NO DESIGNATION 1 R26 GAATV2 051 Wheel bolt kit 2 R26 GAATV2 052 Tyre with rim 3 R26 GAATV2 053 Wheel carrier left 4 R26 GAATV2 054 Wheel carrier right 1 2 1 4 3 Versi...

Page 39: ...39 Table of Contents Total length 4410 mm Width of support 1986 mm Width of main frame 969 mm Minimum width in transport mode 1863 mm Minimum length in transport mode 2940 mm Max height 2502 mm...

Page 40: ...40 Table of Contents Max excavation depth 1727 mm Reach 2359 mm Max loading height 2502 mm Bucket rotation 45 Horizontal angle of rotation 360 Vertical angle of rotation 124...

Page 41: ...41 Table of Contents...

Page 42: ...42 Table of Contents Hydraulic diagram for swing rotation seat...

Page 43: ...the type plate NB Don t forget to attach the pictures to the email when you send the form If the product was purchased from a dealer please contact the dealer in the first instance REASON YES 11 Trans...

Page 44: ...en verified The warranty does not cover Labour costs Travel costs A machine that the purchaser himself has modified or has been modified by a third party Any additional costs arising as a result of da...