Kelly MiniKLS7210NV, User Manual

Page 1: ...ND MiniKLS4812ND MiniKLS7210NV MiniKLS8415NV MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND MiniKLS8415ND MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV MiniKLS2420NV MiniKLS4820NV MiniKLS7215ND MiniKLS2425M Mi...

Page 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 14 3 3 Installation Check List 18 Chapter 4 Programmable Paramet...

Page 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Page 4: ...hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default t...

Page 5: ...current cutback warning and shutdown at configurable high and low battery voltage 13 Aluminum based PCB board with heat sink plate on the bottom of controller 14 Waterproof connectors for small signa...

Page 6: ...work with BLDC motor with three hall sensors All KLS controllers can do regen brake function by default 24 24V batteries N The motor controller included a plastic cover And KLS N is IP66 rating withou...

Page 7: ...V 450A Up to 225A Mini KLS7210NV 48 72V 36 86V 100A 65A Mini KLS7210ND 48 72V 36 86V 100A Up to 65A Mini KLS7215NV 48 72V 36 86V 100A 80A Mini KLS7215ND 48 72V 36 86V 150A Up to 80A Mini KLS7225M 48 7...

Page 8: ...shielded with a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon gre...

Page 9: ...es KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 8 Figure 1 KLS2412ND KLS2420ND KLS4812ND KLS4820ND KLS7210ND KLS7215ND KLS8410ND KLS8415ND Mini mounting holes dimensions dimension...

Page 10: ...y Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 9 Figure 12 KLS2412NV KLS2420NV KLS4812NV KLS4820NV KLS7210NV KLS7215NV KLS8410NV KLS8415NV Mini mounting holes dimens...

Page 11: ...soidal Brushless PM Motor Controller User s Manual V2 9 10 dimensions in millimeters Figure 3 Mini KLS2425M Mini KLS2430M Mini KLS4825M Mini KLS4830M Mini KLS7220M Mini KLS7225M mounting holes dimensi...

Page 12: ...aguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 11 Figure 4 KLS2425ND KLS4825ND KLS7225ND KLS2430ND KLS4830ND KLS7230ND Mini mounting holes dimensions dimensions in mill...

Page 13: ...Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 12 Figure 1 Mini KLS4840ND Mini KLS4845ND Mini KLS7240ND Mini KLS7245ND mounting holes dimensions dimensions in millime...

Page 14: ...Sinusoidal Brushless PM Motor Controller User s Manual V2 9 13 Figure 2 Mini KLS4840ND Mini KLS4845ND Mini KLS7240ND Mini KLS7245ND With liquid cooling heatsink at the bottom mounting holes dimensions...

Page 15: ...4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog regen mode When boost is enable pin2 is used for boost function You may not...

Page 16: ...Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally connected 2 Meter function is to copy either of hall sensors 3 Switch to 12V is active Open switch...

Page 17: ...f KLS N Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the s...

Page 18: ...ng diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is provided to communicate with...

Page 19: ...e checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically at rest...

Page 20: ...n7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www kellycontroller com support php 4 1 Step 1 1 Low Volt T...

Page 21: ...ly again Then everything will be fine The motor is ready to be drived by the KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall active pedal if lower than the value report the fault of TPS...

Page 22: ...gh Range 60 95 Functional description Set throttle effective ending point Suggestion Set according to the practical situation factory default is 80 5V 4 0V 14 Max output Fre Max output frequency Unit...

Page 23: ...ctive output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Disable 21 NTL H Pedal Neutral position High Pedal Disable Only use...

Page 24: ...oot switch is turned off Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable Configuration Pin Status Running Status Forward Switch Foot Switch FWD_SW...

Page 25: ...elp the motor stop on the downhill But usually this function only helps motor stop rolling back too fast Suggestion factory default is Disable 28 Change Direction If the direction is not what you expe...

Page 26: ...less for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Percent the percent of Releasing Pedal BRK in max braking Range 0 50 This is used to adjust the regen current of releasing thrott...

Page 27: ...for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value range Enable and Disable It is only useful w...

Page 28: ...is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle opera...

Page 29: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 28 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Page 30: ...B to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone W...

Page 31: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Page 32: ...codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not writ...

Page 33: ...e the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer...

Page 34: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Page 35: ...t condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a res...

Page 36: ...PM Motor Controller User s Manual V2 9 35 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...