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Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual     

 

  V1.21 

                                                                     

 

20

 

72V 

40~86 

40~86 

 

Figure 4.1

 

(3)Current Percent: Phase Current Percent. Range: 20~100 

Functional description: The max motor current is (The Value * Peak Current of the Controller). 

Suggestion: Factory default is 100%. 

 

(4)Battery Limit: Battery Limit Current, Limit the max value of Battery Current. Range: 20~100 

Functional description: Set max battery current so as to protect battery. A lower value means a 

lower battery output current and better protective effect. But excessively low value will affect 

acceleration. 

Suggestion: Factory default is 100%. 

 

(5)Identification Angle: Please download the instruction to how to use Identification angle 

function from the website. 

www.kellycontroller.com/support.php 

If you can read 85 in Identification Angle item, that is to say, the system is stable and normal. 

Please fill in 170 for Identification Angle item in user program. Then 

please click Write button in user program. Please wait a few seconds before restart the power 

supply. You will see some info on Monitor screen after power supply is 

reset.  If you see Reset error on the Monitor screen,  that is to say,  the auto_Identification is 

finished. You can see 85 in the Identification Angle item again. And the controller will 

blink error code. This is normal. Please reset the power supply again. Then everything will be 

fine. The motor is ready to be drived by the KLS controller. 

Range: 85 or 170, nothing else. 

 

(6)TPS Low Err: Hall active pedal, if lower than the value, report the fault of TPS Type. Range: 

0~20 

 

(7)TPS High Err: Hall active pedal, if higher than the value, report the fault of TPS Type. Range: 

80~100 

As you may know, the output of hall throttle from Kelly is about from 0.86V to 4.2V. 

Our controller will report 3.3 error code if the output of hall throttle is below 0.5V or above 4.5V 

by default. 

The controller will think the hall throttle is shorted or damaged if the output is beyond the range 

from 0.5V to 4.5V. 

You can adjust the threshold voltage below or above 0.5V.The controller will report the 3.3 code 

to protect the system according to different types of hall throttle. 

Because there are many different hall throttle suppliers in the world.The initial output can not be 

always in the range of 0.5V to 4.5V. 

But it doesn't make any differences if you choose 0-5V or 3-wire pot for the throttle type.That is 

to say,these two settings are only useful for hall active throttle or pedal when you chose throttle 

Summary of Contents for Puma MiniKLS7235M

Page 1: ...7235M MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND MiniKLS7235ND MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV MiniKLS8420NV MiniKLS2420NV MiniKLS4820NV MiniKLS7215ND MiniKLS8420ND MiniKLS2430M MiniKLS4830M...

Page 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 12 3 3 Installation Check List 18 Chapter 4 Programmable Paramet...

Page 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Page 4: ...12 volt output to supply various kinds of hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost swi...

Page 5: ...oof connectors for small signal 15 Thermal protection current cut back warning and shutdown on high temperature 16 Controller can do auto_Identification angle for different degrees of hall sensors 17...

Page 6: ...nal Full Power Operating Temperature Range 0 to 70 MOSFET temperature Operating Temperature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation...

Page 7: ...A Mini KLS4830ND 36 48V 27 60V 300A Up to 150A Mini KLS4835M 36 48V 27 60V 350A 150A Mini KLS4835ND 36 48V 27 60V 350A Up to 175A Mini KLS7210NV 48 72V 36 86V 100A 65A Mini KLS7210ND 48 72V 36 86V 100...

Page 8: ...y shielded with a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon gr...

Page 9: ...es KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 8 Figure 1 KLS2412ND KLS2420ND KLS4812ND KLS4820ND KLS7210ND KLS7215ND KLS7220ND KLS8420ND Mini mounting holes dimensions dimensio...

Page 10: ...Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 9 Figure 12 KLS2412NV KLS2420NV KLS4812NV KLS4820NV KLS7210NV KLS7215NV KLS7220NV KLS8420NV Mini mounting holes dimens...

Page 11: ...Brushless PM Motor Controller User s Manual V1 21 10 dimensions in millimeters Figure 3 KLS2430M KLS2435M KLS4830M KLS4835M KLS7225M KLS7230M KLS7235M KLS8430M KLS8435M KLS9620M Mini mounting holes d...

Page 12: ...nusoidal Brushless PM Motor Controller User s Manual V1 21 11 Figure 4 KLS2430ND KLS2435ND KLS4830ND KLS4835ND KLS7225ND KLS7230ND KLS7235ND KLS8430ND KLS8435ND KLS9620ND Mini mounting holes dimension...

Page 13: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 12 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Page 14: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 13 Figure11 Compact connectors...

Page 15: ...y can be used for LED or switch signals with a total current not exceeding 20mA 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When b...

Page 16: ...ion 21 RTN Signal return Black 1 Temp Motor temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dar...

Page 17: ...ual V1 21 16 3 2 2 Standard Wiring of KLS N Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V in...

Page 18: ...ake switch 12V 12V is provided by KLS N controller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communic...

Page 19: ...irectly in front of or behind the vehicle during the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on Th...

Page 20: ...before Identification operation That is to say it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identif...

Page 21: ...e Monitor screen that is to say the auto_Identification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power...

Page 22: ...K can be used 2 Hall active throttle or pedal Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set accor...

Page 23: ...ective output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value r...

Page 24: ...nal description If enabled the Forward switch will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable...

Page 25: ...ttle and turn the throttle again or turn on the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehi...

Page 26: ...alue 110 C The controller will resume work when the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4...

Page 27: ...imit in Torque Mode Range 50 4000 Factory set is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower val...

Page 28: ...monitor screen of user program it is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We m...

Page 29: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 28 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Page 30: ...SB to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone...

Page 31: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Page 32: ...r codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not wri...

Page 33: ...re the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host compute...

Page 34: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Page 35: ...lt condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a re...

Page 36: ...M Motor Controller User s Manual V1 21 35 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...

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