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10

SNA-Series Tankless Heater

 Installation

10/17/2014 

Keltech • 

215-1815 Rev. B; ECN 130011

Perform Operational Test No. 1

A

Ensure the enclosure door is closed .

B

Set the 3-pole switch or circuit breaker to the 
ON Position .

C

Pull out the Emergency Stop Button, heater will 
automatically perform a 6 second discharge 
from the TepidGuard overshoot purge system . 
Wait for purge cycle to complete .

E

Test water temperature and stability at 
outlet by viewing the display . Controller 
displays (in red) the temperature of water 
exiting the heater . 

F

Deactivate the shower or eyewash . The 
flow sensor will electrically open contacts 
and remove power from the elements and 
controller so that the display is blank and 
bank lights are off . Power light stays on .

D

When flow rate reaches approximately 
1 .5gpm, the flow sensor recognizes this 
condition and begins the heating process . 

When the flow sensor activates:

•  Green bank energized lights illuminate on the 

front bezel verifying power supply connection to 
the heating elements via the solid-state relays . 

•  Element load lights may be solid or flash 

in unison as heating elements modulate 
depending on the hot water demand . 

•  Digital temperature controller shows water 

temperature . Additional programming is 
not necessary .

Located on the panel are 1 (36-63kW) or 
2 (72kW-144kW) green ready lights. When 
illuminated, the safety circuit is engaged 
and ready for use. 

Heaters installed in pump-and-well supplied 
water systems may require an operating 
pressure adjustment to a differential pressure 
of approximately 10 psi. For example, if the 
high limit pressure is 40 psi, adjust the low 
limit pressure to 30 psi with the pressure 
switch located on the supply pump.

Heater will not energize heating elements if the 
inlet water temperature is equal to or greater than 
the temperature set on the digital controller .

If the water flow exceeds maximum heating capacity of the heater, the temperature of water at the 
outlet may be lower than the temperature selected on the controller. See Table 3 to determine maximum 
temperature rise capabilities. 

Maximum Temperature Rise (GPM & °F)

Low Flow Activation* (1.5gpm)

High Flow Activation*(15 gpm)

Models 

480/600V

kW Low/

High

2 .5 gpm 

Δ

T °F

3 gpm 

Δ

T °F

5 gpm 

Δ

T °F

8 gpm 

Δ

T °F

15gpm 

Δ

T °F

20gpm 

Δ

T °F

25 gpm 

Δ

T °F

30gpm 

Δ

T °F

35gpm 

Δ

T °F

40 gpm 

Δ

T °F

45gpm 

Δ

T °F

50gpm 

Δ

T °F

SNA-363

12/36

33

27

16

10

16

12

10

 

SNA-543

18/54

49

41

25

15

25

18

15

12

10

SNA-633

24/63

57

57

29

20

29

22

17

15

12

SNA-723

27/72

73

61

37

23

32

24

19

16

14

10

SNA-1083 40/108

109

90

54

34

49

36

29

24

21

18

16

14

SNA-1263 47/126

128

106

64

40

57

43

34

28

24

21

19

17

SNA-1443 54/144

147

122

73

46

65

49

39

33

28

24

21

19

Maximum Temperature Rise (LPM & °C)

Low Flow Activation* (1.5gpm)

High Flow Activation*(15 gpm)

Models 

480/600V

kW Low/

High

9 .5 lpm 

Δ

T °C

11 .3  lpm    

Δ

T °C

18 .9  lpm    

Δ

T °C

30 .3  lpm    

Δ

T °C

56 .7  lpm    

Δ

T °C

75 .6  lpm    

Δ

T °C

94 .5 lpm 

Δ

T °C

113 .4 lpm 

Δ

T °C

132 .5  lpm   

Δ

T °C

151 lpm 

Δ

T °C

170 .3lpm   

Δ

T °C

189 .3lpm   

Δ

T °C

SNA-363

12/36

18

15

9

6

9

7

6

 

SNA-543

18/54

27

23

10

8

14

10

8

7

6

SNA-633

24/63

32

32

16

11

16

12

9

8

7

SNA-723

27/72

40

34

21

13

18

13

11

9

8

6

SNA-1083 40/108

60

50

30

19

27

20

16

13

12

10

9

8

SNA-1263 47/126

71

59

36

22

32

24

19

16

13

21

11

9

SNA-1443 54/144

82

68

41

26

36

27

22

18

16

13

21

11

TABLE 3

…continued on next page

Summary of Contents for SNA-108

Page 1: ...Options 11 12 Maintenance 12 Troubleshooting 12 13 Special Installation Operating Instructions 14 17 IMPORTANT Read this entire installation manual to ensure proper installation When finished with the installation file this manual with the owner or maintenance department Compliance and conformity to local codes and ordinances is the responsibility of the installer Separate parts from packaging and...

Page 2: ...intended service Frequency of cleaning and inspection depends upon local water conditions For heaters with adjustable output temperatures check and adjust as needed at initial installation and on a quarterly basis General Information The Keltech Tankless Water Heater provides instant and precise temperature controlled hot water To insure proper performance install the heater according to the follo...

Page 3: ... heaters from Rain or other falling precipitation via tarp or other waterproof media Runoff and accumulation of groundwater from any source that may exceed 1 inch NOTE For heaters with ENHT freeze protection option If the heater is stored where the temperature could fall below 45 F 7 C the heater must be powered immediately after hydro testing to ensure internal freeze protection components are ac...

Page 4: ...emperature relief valve on hot water outlet immediately following the union NOTE Valve must empty into a drain See Figure 2 B Remove air by re installing drain plugs and open inlet supply valve to apply line pressure to heater Open fixture connected to the heater outlet for 5 minutes or until all air has been removed from the heater Fixture can be closed and power restored to the heater For best r...

Page 5: ...ystem or at any drop to eliminate trapped air Components Needed 5 Union 1 1 4 Shutoff Valve Pressure and Temperature Relief Valve 150 psi Y Strainer 100 mesh or Inline Filter 150 microns 2 Gate or Ball Type Valves Drain pipe Elbows nipples and fittings as needed Dim A Dim B Dim C 36kW 60 1524 48 1219 36 914 54kW 60 1524 48 1219 36 914 63kW 72 1829 60 1524 48 1219 72kW 60 1524 48 1219 36 914 108kW ...

Page 6: ...e rating for each heater CAUTION To avoid damage to the electronics or internal wiring do not perform any brazing or sweat soldering inside the enclosure ELECTRICAL SPECIFICATIONS FOR HEATER PHASE 3 Model Voltage Amps kWatts Min Wire Size SNA 363 600D 600 35 36 8 AWG SNA 543 600D 600 52 54 6 AWG SNA 633 600D 600 61 63 4 AWG SNA 723 600D 600 69 72 4 AWG SNA 1083 600D 600 104 108 2 AWG SNA 1263 600D...

Page 7: ...lief valve on outlet if required by local or national plumbing codes If the hot water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system plumbing loop to eliminate trapped air Electrical Verify supply voltage matches the indicated voltage on the Serial Tag Serial Tag is located within the heater enclosure on th...

Page 8: ...cet shower etc then flush the system for 5 minutes to ensure all air is purged from the system CAUTION Failure to bleed air properly will damage elements and cause heater malfunction Be sure that plumbing and electrical are complete per Start Up Check List IMPORTANT If your heater is mounted in an area where freezing temperatures are possible an ENHT Freeze Protection Option should be specified He...

Page 9: ...ome page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off Disabled on SNA Models XX X h Pr1 Heater Power Disabled on SNA Models no AUt1 Autotune Contact Factory Disabled on SNA Models C or F C_F1 Change Temperature Units from F to C Output Indicators 1 5 Output 1 2 3 4 or 5 are active and operating if these LEDs are illuminated Setpoint Temperature...

Page 10: ...imately 10 psi For example if the high limit pressure is 40 psi adjust the low limit pressure to 30 psi with the pressure switch located on the supply pump Heater will not energize heating elements if the inlet water temperature is equal to or greater than the temperature set on the digital controller If the water flow exceeds maximum heating capacity of the heater the temperature of water at the ...

Page 11: ...r fault After turning on water then power test ground fault 1 Press GF Test button 2 Watch for ground fault light to illuminate and Bank Ready light s to shut off The Ground Fault system is active and in working order 3 Press the GF Reset button hold for 2 seconds and release to reset ground fault NOTE If a trip occurs under normal operation DO NOT RESET Ground Fault without evaluation and service...

Page 12: ...the heat exchangers may trip at temperatures below 32 F on heaters equipped with ENHT or ENHT30 Manual resets are set to trip at 100 F 38 C Heat trace installed on connected piping can heat water to temperatures above 100 F 38 C causing the manual reset safeties to trip Reset Manual Safeties and lower heat trace temperature to below 100 F Troubleshooting for Controller Problem Solution No Power Ve...

Page 13: ...ndicated Bank 1 2 on the front bezel Bank 1 on the FLCB Bank 3 4 on the front bezel Bank 2 on the FLCB If the light is off and there is power on Check if water temperature is greater than 175 F Decrease water temperatures and restart Follow the schematic to perform the following continuity checks Emergency stop switch Door guard High temperature bimetals Manual Reset Safeties Optional ground fault...

Page 14: ...inlet fitting here FIGURE 6 EXP2 EXP2LC Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ratings 2 All egress into PE must be plugged and properly sealed to minimize leakage of purge air Use hazardous location sealing fittings suitable for Class I locations within 18 of enclosure See Figure 6 3 There are two ...

Page 15: ...sure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are installed No valves shall be permitted between the alarm actuator and the enclosure Intrinsically Safe IS Installation FIGURE 7 1 Electrical equipment connected to associated apparatus should not use ...

Page 16: ...proved the interior of the PE is gas free and checked that the Pressurized indicator is green Commissioning Test Commissioning Leakage Compensation LC and Continuous Flow High Purge Keltech Options EXP2LC and EXP2 Systems 1 Open the air or gas supply shutoff valve 2 Adjust the Flow Control Valve FCV so that the enclosure pressure rises to the point where the Pressurized indicator turns green 3 Low...

Page 17: ...alarms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or replace it as necessary Periodic Maintenance Every 18 24 months At least every two years the following additional checks are recommended Apparatus Heater Purge Systems Alarms etc is suitable for the...

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