background image

9/26/2017

Service Manual Model J

http://www.sky-net.org.uk/kelvin/diesel/j_range/man/index.html

1/17

English Instruction Book No. 18 

 

Copyright © 1962 Kelvin Diesels PLC

KELVIN-DIESEL ENGINES

The Running and Repairing of

Model "J"

SPECIAL NOTE

    Damage due to rust is not covered by guarantee. The deck above the engine should
be perfectly watertight. Any engine room skylight or hatch should be aft of the engine.
If bilge water or salt spray is permitted to reach the flywheel, extensive damage to the
engine is certain see paragraphs 

81

 and 

96

. An engine should be wiped down with oil

once a week.

    *CAUTION.--Before starting a new engine or an engine which has been standing
for some time, make sure that (a) crankcase and reverse gear case contain lubricating
oil; (b) governor case is filled with diesel fuel ; (c) fuel pump and pipes are free of air

(36)

(d) points shown on oiling diagram are attended to; (e) oil is splashed by hand

over the crankshaft bearings. After starting, test the oil circulating system by opening
the oil test cock 

(9)

.

    NOTE.--THESE INSTRUCTIONS APPLY TO ENGINES PROPERLY
INSTALLED IN VESSELS WHICH OPERATE IN NORMAL WATERS. IN DIRTY
WATERS WHERE SAND, SEAWEED, JELLYFISH OR REFUSE MAY FOUL THE
COOLING SYSTEM, SPECIAL CARE MUST BE TAKEN TO KEEP THE WATER
INLET CLEAR AND THE WATER PASSAGES IN THE ENGINE MUST BE
FREQUENTLY AND REGULARLY CLEANED OUT. EVEN A TEMPORARY
STOPPAGE OF THE COOLING WATER MAY CAUSE OVERHEATING AND
SUBSEQUENT DAMAGE.

    1. WHILE it is not necessary to read this instruction book right through, it is
essential before starting a new engine to read those paragraphs marked thus, *. In
order to avoid repetition, a system of cross-references is used: a symbol "(35) " in the
instruction means "here refer to paragraph 35." No subsequent adjustment or repair to
the engine should be carried out without reference to this book. Any advice we can
give is at your service whether you are the original purchaser of the engine or not.
When writing, do not omit to quote the number of the engine stamped on the
nameplate, and which should be filled in above.

*2. TOOL BOXES.--A box of tools accompanies each engine. It is closed with a lead
seal, and, if delivered with the seal broken, its contents should be checked with the list
to be found in the engine catalogue. Provide a convenient dry place for the tool box,

Summary of Contents for J

Page 1: ...O ENGINES PROPERLY INSTALLED IN VESSELS WHICH OPERATE IN NORMAL WATERS IN DIRTY WATERS WHERE SAND SEAWEED JELLYFISH OR REFUSE MAY FOUL THE COOLING SYSTEM SPECIAL CARE MUST BE TAKEN TO KEEP THE WATER I...

Page 2: ...at 100 Fahrenheit and the oil remains uid at 20 Fahrenheit As Diesel fuels are variable it is desirable to draw a sample in a glass from every consignment Oil having ne sediment in suspension has a du...

Page 3: ...ank to discharge water and sediment b try the oil test cock 9 c ll the oil wells on the cylinders d oil the pump gear at three points the starting valves the operating cams and the coupling of the Bos...

Page 4: ...pples h Drain the governor case and re ll it with Diesel fuel Add packing to the gland if necessary j If the valves or valve seats of the water pump are badly worn renew them Examine the valve springs...

Page 5: ...n When engine res release button 21 PETROL OIL MIXTURE Should be in the proportion of 16 to 1 This is equivalent to adding one pint of lubricating oil to 2 gallons of petrol 22 STOPPING Slow the engin...

Page 6: ...e If these conditions have not been ful lled report the arrangement and the engine number 31 SMOKE AT THE EXHAUST a Cylinders too cold due to the engine being run at speed with the clutch out 23 b oil...

Page 7: ...sure exceeds the compression pressure The valve should then open and close promptly when injection has ceased 39 INJECTOR NOZZLE To inspect this rst remove the injector from the cylinder then unscrew...

Page 8: ...instruction plate on governor If the engine is running the case can be lled by opening one of the injector drain valves 42 If the engine is stopped the lling must be done through the hinged cover use...

Page 9: ...If the contact points wear rapidly 50 54 MAGNETO DISTRIBUTOR Some distributors have carbon brushes which wear The dust produced must be removed from time to time When the brushes are worn down they s...

Page 10: ...han are required The super uous sparks are led by cable to a sparking plug carried in a holder on top of the crankcase This plug and its connections must be kept in working order or the magneto may be...

Page 11: ...e completely renewed each time the engine is overhauled because in time it loses its grease and will score the rod The valve seats are renewable and held in position by solder If the body of the pump...

Page 12: ...lack in their grooves ring groove wear is in turn due to cylinder wear and cylinder wear according to the latest opinions is due partly to high gas pressure and partly to corrosion resulting from comb...

Page 13: ...ap the edges may stand above the ush and it is necessary rst to le them ush The bedding of the bush should be carried out by the use of red lead and a scraper in the ordinary manner All bolts must be...

Page 14: ...ion plate b shafts out of line remove shaft coupling and check alignment of shafts with steel rule or the blade of a carpenter s square 106 Levelling washers were supplied to be used below the engine...

Page 15: ...r length beam and if possible the speed of the boat also the full speed of the engine 102 PROPELLER SHAFT VIBRATION Causes a Lack of clearance between propeller and woodwork 101 b propeller blade bent...

Page 16: ...is imminent 109 JOINTS Each boat should carry a stock of joints obtainable from us In cases of urgency joints may be cut from certain materials obtainable from mill furnishers or motor dealers For exh...

Page 17: ...ning a tightening pressure on the nut 115 KELVIN STEERING AND CONTROL COLUMN This should be installed according to the catalogue The stopper chain should be adjusted to allow the helm over 45 degrees...

Reviews: