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9/26/2017

Service Manual Model J

http://www.sky-net.org.uk/kelvin/diesel/j_range/man/index.html

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*98. SHAFT COUPLINGS.--Must be very tight. If once they slip both coupling and
shaft become torn and ruined. All parts of the shaft coupling should be painted before
being assembled. If shaft runs out of truth it is probably due to unequal tightening of
shaft coupling bolts. Hold a pencil to the running shaft and tighten the bolts at the side
marked by the pencil.

*99 STERNTUBE.--A Cutless rubber bearing is fitted on the outside. It requires a
through circulation of water which enters by two little pipes. The sternpost must be
trimmed down to bring these pipes into the stream line. As rubber does not stand
grease, the shaft must be inserted dry and the packing must be impregnated with
graphite and the minimum of grease. As the graphite is dissolved out of the packing in
time, it is desirable to renew the packing once a year.

100. PROPELLERS.--Should be removed with a heavy hammer, a light one harms
the propeller without removing it. Secure the nuts with a turn of monel wire through
the end of the shaft. If you consider the propeller unsuitable for your boat, report to us
the length, beam and draught of the boat, the full speed of the engine and the markings
on your propeller.

101. PROPELLER INEFFICIENCY.--Causes: (a) Lack of clearance between
propeller and woodwork, increase the aperture wherever possible; (b) sternpost too
clumsy, reduce it as much as possible; (c) rudder post too thick, reduce it or abolish it;
(d) diameter or pitch of propeller not suitable. Report the engine number, length, beam
and, if possible, the speed of the boat, also the full speed of the engine.

102. PROPELLER SHAFT VIBRATION.--Causes: (a) Lack of clearance between
propeller and woodwork 

(101)

(b) propeller blade bent; (c) shaft out of truth 

(98)

(d)

shaft bearings slack, file the lower half.

103. SPEED IN RELATION TO POWER.--The resistance of a vessel to propulsion
is due to two distinct causes, surface friction and wave making. Surface friction is
present at all speeds. Wave making is absent at low speed, commences suddenly and
increases rapidly. It follows, therefore, that any boat is easily driven up to its wave
making speed, and beyond that only by an extravagant expenditure of power. If
economy in first cost or in running expense is of importance, it is advisable to instal
only sufficient power to produce the wave making speed. It is a common fallacy that a
vessel with good lines must be easily driven. At low speeds the lines count for
nothing; surface friction is the whole source of resistance. At higher speeds what
counts is the relation between the displacement (weight) and the water line length. It
follows that an increase of speed should be sought by decreasing the displacement or
increasing the length rather than by increasing the power. These remarks will explain
why heavy short high power craft are disappointing in speed.

*104. TANKS.--The fuel pump of a Diesel engine is readily damaged by water, rust,
and zinc sediment, and damage from these causes is not covered by guarantee if the
tanks are not of our make. Flat bottomed tanks always contain some water;
ungalvanised tanks produce rust; tanks galvanised after being put together usually
produce zinc sediment. We always endeavour to persuade buyers, builders, and
designers to use our tanks of which we keep a large variety in stock.

Summary of Contents for J

Page 1: ...O ENGINES PROPERLY INSTALLED IN VESSELS WHICH OPERATE IN NORMAL WATERS IN DIRTY WATERS WHERE SAND SEAWEED JELLYFISH OR REFUSE MAY FOUL THE COOLING SYSTEM SPECIAL CARE MUST BE TAKEN TO KEEP THE WATER I...

Page 2: ...at 100 Fahrenheit and the oil remains uid at 20 Fahrenheit As Diesel fuels are variable it is desirable to draw a sample in a glass from every consignment Oil having ne sediment in suspension has a du...

Page 3: ...ank to discharge water and sediment b try the oil test cock 9 c ll the oil wells on the cylinders d oil the pump gear at three points the starting valves the operating cams and the coupling of the Bos...

Page 4: ...pples h Drain the governor case and re ll it with Diesel fuel Add packing to the gland if necessary j If the valves or valve seats of the water pump are badly worn renew them Examine the valve springs...

Page 5: ...n When engine res release button 21 PETROL OIL MIXTURE Should be in the proportion of 16 to 1 This is equivalent to adding one pint of lubricating oil to 2 gallons of petrol 22 STOPPING Slow the engin...

Page 6: ...e If these conditions have not been ful lled report the arrangement and the engine number 31 SMOKE AT THE EXHAUST a Cylinders too cold due to the engine being run at speed with the clutch out 23 b oil...

Page 7: ...sure exceeds the compression pressure The valve should then open and close promptly when injection has ceased 39 INJECTOR NOZZLE To inspect this rst remove the injector from the cylinder then unscrew...

Page 8: ...instruction plate on governor If the engine is running the case can be lled by opening one of the injector drain valves 42 If the engine is stopped the lling must be done through the hinged cover use...

Page 9: ...If the contact points wear rapidly 50 54 MAGNETO DISTRIBUTOR Some distributors have carbon brushes which wear The dust produced must be removed from time to time When the brushes are worn down they s...

Page 10: ...han are required The super uous sparks are led by cable to a sparking plug carried in a holder on top of the crankcase This plug and its connections must be kept in working order or the magneto may be...

Page 11: ...e completely renewed each time the engine is overhauled because in time it loses its grease and will score the rod The valve seats are renewable and held in position by solder If the body of the pump...

Page 12: ...lack in their grooves ring groove wear is in turn due to cylinder wear and cylinder wear according to the latest opinions is due partly to high gas pressure and partly to corrosion resulting from comb...

Page 13: ...ap the edges may stand above the ush and it is necessary rst to le them ush The bedding of the bush should be carried out by the use of red lead and a scraper in the ordinary manner All bolts must be...

Page 14: ...ion plate b shafts out of line remove shaft coupling and check alignment of shafts with steel rule or the blade of a carpenter s square 106 Levelling washers were supplied to be used below the engine...

Page 15: ...r length beam and if possible the speed of the boat also the full speed of the engine 102 PROPELLER SHAFT VIBRATION Causes a Lack of clearance between propeller and woodwork 101 b propeller blade bent...

Page 16: ...is imminent 109 JOINTS Each boat should carry a stock of joints obtainable from us In cases of urgency joints may be cut from certain materials obtainable from mill furnishers or motor dealers For exh...

Page 17: ...ning a tightening pressure on the nut 115 KELVIN STEERING AND CONTROL COLUMN This should be installed according to the catalogue The stopper chain should be adjusted to allow the helm over 45 degrees...

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