background image

9/26/2017

Service Manual Model J

http://www.sky-net.org.uk/kelvin/diesel/j_range/man/index.html

6/17

*27. ENGINE RUNS BACKWARDS.--If the change-over valve is turned to Diesel
before the engine has attained sufficient speed on petrol, it is possible for the engine to
run backwards. When this occurs, the engine draws its air supply through the silencer
and along with it water and soot. This condition can be avoided by allowing the
engine to run on petrol for several seconds before turning the change-over valve.

28. ENGINE KNOCKING.--If the knock is within the crankcase, look for something
loose, misplaced or hot. A knock within the cylinder is usually due to the jackets
being too cold. This occurs if the engine is run at speed without load. If that is not the
cause, drain the cylinders by the drain caps and examine the water regulator 

(65)

. If

the knock is at the water pump 

(64)

.

    Caution.--If the knock is at a big end, the engine must be stopped at once or the
crankshaft will be damaged beyond repair.

29. ENGINE TIGHT TO TURN.--If the tightness developed during the process of
starting the engine, it is probably due to the excessive use of petrol, which washes the
lubricating oil from the cylinders 

(21)

.

*30. ENGINE FLOODED.--The exhaust must discharge slightly above sea level.
The silencer must be above the point of discharge. No part of the pipe may be above.
the silencer. The best arrangement is to give the pipe a gradual fall through out its
length from silencer to point of discharge. If these conditions have not been fulfilled
report the arrangement and the engine number.

31. SMOKE AT THE EXHAUST.--(a) Cylinders too cold due to the engine being
run at speed with the clutch out 

(23)

(b) oil level above the full mark 

(7)

(c) injector

valve stuck 

(39)

(d) injection point too late 

(40)

(e) the brass stop on the fuel pump

control rod out of position 

(34)

(f) injection pressure adjustment wrong 

(41)

.

32. CYLINDERS TOO HOT.--At all speeds the waterpipes leading upward from the
cylinder barrel should be as hot as the hand can bear. The cylinder head should be
cooler. If these conditions are not met (a) examine the strainer 

(66)

(b) open the water

regulator 

(65)

, but before doing so drain the cylinders. Permit no water to fall on the

pump shaft; (c) salt may have accumulated in the silencer where the water pipe enters
from the cylinders. This may be cleared by a wire inserted through a door on the top;
(d) the water outlets from the cylinder heads may be choked with salt.

33. COMPRESSION CHAMBER RUNS HOT.--(a) Lack of clearance between end
of starting valve stem and rocker 

(70)

(b) starting valve not seating properly.

34. FUEL PUMP.--The internal parts of the fuel pump are accurately finished to the
finest limits. They stand up to their work indefinitely if protected from water and grit.
The absence of a water trap on the tank or neglect to tap it regularly will quickly ruin
the pump. The filter must be cleaned regularly 

(37)

. The pipe between the filter and

the fuel pump must be scrupulonsly clean before assembling. Do not attempt to
dismantle the fuel pump without reference to the C.A.V. Instruction Book supplied in
the tool box. The brass stop on the control rod prevents excessive discharge from the

Summary of Contents for J

Page 1: ...O ENGINES PROPERLY INSTALLED IN VESSELS WHICH OPERATE IN NORMAL WATERS IN DIRTY WATERS WHERE SAND SEAWEED JELLYFISH OR REFUSE MAY FOUL THE COOLING SYSTEM SPECIAL CARE MUST BE TAKEN TO KEEP THE WATER I...

Page 2: ...at 100 Fahrenheit and the oil remains uid at 20 Fahrenheit As Diesel fuels are variable it is desirable to draw a sample in a glass from every consignment Oil having ne sediment in suspension has a du...

Page 3: ...ank to discharge water and sediment b try the oil test cock 9 c ll the oil wells on the cylinders d oil the pump gear at three points the starting valves the operating cams and the coupling of the Bos...

Page 4: ...pples h Drain the governor case and re ll it with Diesel fuel Add packing to the gland if necessary j If the valves or valve seats of the water pump are badly worn renew them Examine the valve springs...

Page 5: ...n When engine res release button 21 PETROL OIL MIXTURE Should be in the proportion of 16 to 1 This is equivalent to adding one pint of lubricating oil to 2 gallons of petrol 22 STOPPING Slow the engin...

Page 6: ...e If these conditions have not been ful lled report the arrangement and the engine number 31 SMOKE AT THE EXHAUST a Cylinders too cold due to the engine being run at speed with the clutch out 23 b oil...

Page 7: ...sure exceeds the compression pressure The valve should then open and close promptly when injection has ceased 39 INJECTOR NOZZLE To inspect this rst remove the injector from the cylinder then unscrew...

Page 8: ...instruction plate on governor If the engine is running the case can be lled by opening one of the injector drain valves 42 If the engine is stopped the lling must be done through the hinged cover use...

Page 9: ...If the contact points wear rapidly 50 54 MAGNETO DISTRIBUTOR Some distributors have carbon brushes which wear The dust produced must be removed from time to time When the brushes are worn down they s...

Page 10: ...han are required The super uous sparks are led by cable to a sparking plug carried in a holder on top of the crankcase This plug and its connections must be kept in working order or the magneto may be...

Page 11: ...e completely renewed each time the engine is overhauled because in time it loses its grease and will score the rod The valve seats are renewable and held in position by solder If the body of the pump...

Page 12: ...lack in their grooves ring groove wear is in turn due to cylinder wear and cylinder wear according to the latest opinions is due partly to high gas pressure and partly to corrosion resulting from comb...

Page 13: ...ap the edges may stand above the ush and it is necessary rst to le them ush The bedding of the bush should be carried out by the use of red lead and a scraper in the ordinary manner All bolts must be...

Page 14: ...ion plate b shafts out of line remove shaft coupling and check alignment of shafts with steel rule or the blade of a carpenter s square 106 Levelling washers were supplied to be used below the engine...

Page 15: ...r length beam and if possible the speed of the boat also the full speed of the engine 102 PROPELLER SHAFT VIBRATION Causes a Lack of clearance between propeller and woodwork 101 b propeller blade bent...

Page 16: ...is imminent 109 JOINTS Each boat should carry a stock of joints obtainable from us In cases of urgency joints may be cut from certain materials obtainable from mill furnishers or motor dealers For exh...

Page 17: ...ning a tightening pressure on the nut 115 KELVIN STEERING AND CONTROL COLUMN This should be installed according to the catalogue The stopper chain should be adjusted to allow the helm over 45 degrees...

Reviews: