Kelvinator R-404A, Installation Manual

TABLE OF CONTENTS

TABLE OF CONTENTS

3

Specifications are subject to change without notice.

INTRODUCTION

Introduction ........................................................................ 2
Table of Contents  ................................................................3
CABINET SPECIFICATIONS/DIMENSIONAL DRAWINGS

4HR & 4 HC & EXPORT .................................................. 4
8HR & 8HC & EXPORT .................................................. 5
12HR & 12HC & EXPORT .............................................. 6
16HR & 16HC & EXPORT .............................................. 7

Handling & Installation  ...................................................... 8
Product Load Line Location .............................................. 10

PRINCIPLES OF OPERATION

General Operations Information ........................................ 13

4HR & 4HC Electrical & Refrigeration Specs .................... 14
8HR & 8HC Electrical & Refrigeration Specs .................... 15
12HR & 12HC Electrical & Refrigeration Specs ................ 16
16HR & 16HC Electrical & Refrigeration Specs ................ 17
E4HR & E4HC Electrical & Refrigeration Specs.  .............. 18
(220V / 60 Hz)

E8HR & E8HC Electrical & Refrigeration Specs.  .............. 19
(220V / 60 Hz)

E12HR & E12HC Electrical & Refrigeration Specs.  .......... 20
(220V / 60 Hz)

E16HR & E16HC Electrical & Refrigeration Specs.  .......... 21
(220V / 60 Hz)

4HR, 4HC / 8HR, 8HC / E4HR, E4HC / E8HR, E8HC
Wiring Diagram  ................................................................ 22

12HR, 12HC / 16HR, 16HC Wiring Diagram  .................... 23

ECKDC67, EKDC67 / ECKDC87, EKDC87
E12HC2, E12HR2 / E16HC2, E16HR2
WIRING DIAGRAM..............................................................24

8HC, 12HC, 16HC (3500K LIGHTS)
WIRING DIAGRAM..............................................................25

MAINTENANCE & REPAIR

Pre-Service Check List ...................................................... 29
General Maintenance Information  .................................... 30
Compressor Installation / Diagnostics .............................. 32
Cleaning & Maintenance  .................................................. 34
Cleaning the Lid & Touch-up Painting  .............................. 35
Lid Seal Replacement  ...................................................... 36
Lid Gasket Replacement  .................................................. 37
Lid Pivot Bushing Assembly Replacement  ...................... 38
Center & End Pivot Rod Replacement  .............................. 39
Fluorescent Lamp Holder/Light Starter Socket Replac.  .... 40
Fluorescent Bulb & Starter Replacement  .......................... 41
Thermostat Replacement .................................................. 42
Master Power Supply Switch / Light Switch Removal ...... 43

Condenser Fan Motor Replacement .................................. 44
Ballast Replacement  ........................................................ 45
Metering Device / Heat Exchanger Replacement  .............. 46
Cabinet Troubleshooting Guide  ........................................ 47
Compressor Troubleshooting Guide  ................................ 49
Fluorescent Lamp Troubleshooting Guide  ........................ 50
Measurements - Starting Lamp Voltage  .......................... 52

ILLUSTRATIONS & PARTS 

Cabinet Parts - Exploded View .......................................... 54
Cabinet Parts List  ............................................................ 55
Canopy Parts - Exploded View .......................................... 56
Canopy Parts List  ............................................................ 57
Condensing Unit - Exploded View  .................................... 58
Condensing Unit Parts List  .............................................. 59
Electrical Components - Exploded View  .......................... 60
Electrical Components Parts List ...................................... 61
Lid - Exploded View .......................................................... 62
Lid Parts List  .................................................................... 63

ACCESSORIES

Can Skirt Accessory Parts List  ........................................ 67
Can Skirt Installation  ........................................................ 68
Dipperwell Installation ...................................................... 70
Sanitary Base Leg Installation .......................................... 71
Caster Installation ............................................................ 72
Lid Lock Kit Installation  .................................................... 73
Can Clamp Installation ...................................................... 74
Round Can Clamp Installation  .......................................... 75
Half-way Shelf Bottom Support Kit Installation  ................ 76 

Dipping Cabinet 1298.02  2/3/03  1:14 PM  Page 5