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25/02/2021

Ver. 1

19

Service Instructions for Direct Ignition and
Power Flue Horizon fireplaces.

POWER FLUE SERVICE INSTRUCTIONS

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

PILOT WILL NOT LIGHT WITH FAN

1) NO GAS

- CHECK FOR GAS SUPPLY AND TURN ON

WORKING

ALL CONNECTIONS

- CHECK GAS PRESSURE

- CHECK PILOT AND CLEAN INJECTOR

2) NO SPARK AT PILOT

- CHECK ALL CONNECTIONS
- CHECK SPARK ELECTRODE

CONNECTIONS AND REPLACE 
ELECTRODE IF DAMAGED.

- CHECK SOLENOID CONNECTIONS AT

VALVE

-

CHECK PRESSURE SWITCH 
FUNCTIONS IN FAN. 

Note :flash codes/red LED for pressure 
switch functions on module.

FAN DOES NOT TURN ON

1) POWER SUPPLY

- TURN ON ALL POWER SWITCHES
- CHECK ALL CONNECTIONS
- CHECK FAN ON INDEPENDENT POWER

SWITCH

FAN COMES ON. PILOT ON. MAIN  
BURNER DOES NOT LIGHT

1) FLAME SENSOR NOT SENDING 

SIGNAL TO OPEN VALVE

- CHECK ELECTRODE IS IN PILOT FLAME

- CLEAN ELECTRODE

- CHECK ELECTRODE CONNECTIONS

- REPLACE ELECTRODE IF DAMAGED

2) MODULE NOT SENDING 

- CHECK CONNECTIONS

SIGNAL TO OPEN VALVE

- REPLACE MODULE

3) FAULTY VALVE

- REPLACE VALVE

FLAME FAIL LOCKOUT UNIT HAS 
DETECTED LOSS OF FLAME AND

LOCKED OUT

1) POWER FAILURE

- TURN ON/OFF SWITCH OFF AND ON

AGAIN TO RESET ONCE POWER    
ESTABLISHED

2) GAS SUPPLY

- CHECK GAS PRESSURE AND ADJUST

- RESET AT ON/OFF SWITCH

3) DIRTY ELECTRODE

- CLEAN ELECTODE OR REPLACE

4) PILOT BLOCKED

- CLEAN PILOT INJECTOR

5) PRESSURE SWITCHES

NOTE:FLASH CODES (RED LED) WITH 
ENCLOSED INSTRUCTIONS TO IDENTIFY

PRESSURE SWITCH PROBLEMS.

Installation Instructions Kemlan Three Sided Natural Draft 

Electronic Ignition Gas Fireplaces

Summary of Contents for 1100 Low Line

Page 1: ...25 02 2021 Ver 1 1 24 08 2017 Ver 1 1 Installation Instructions Horizon Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 2: ...ause 6 10 9 5 in AS NZS5601 1 2013 one or more ventilation openings with a combined free ventilation area of not less than the equivalent cross section area of the flue cowl shall be provided for each decorative flame effect fire and calculations based on clause 6 4 4 NOTE The chimney in which the appliance is installed is not to be considered as a ventilation opening Installation Instructions Kem...

Page 3: ...tter It is the responsibility of the gas fitter to follow the regulations set out in the Gas Code that dictate the procedures to follow when installing a gas appliance particularly regarding gas pipe sizing and checking of pressures All Horizon gas appliances range are recommended to use Kemlan manufactured double flue system Sizes depend on the appliance s purchased The active flue is manufacture...

Page 4: ... Ventilation size can be altered depending on the appliances Mj usage Vs the total room size the appliance is situated m3 this will be determined by a licensed gas fitter NOTE The chimney in which the appliance is installed is not to be considered as a ventilation opening Important Both caps to stay off if heatzone is not used Important If a heatzone kit with fan is used the unsused outlet must re...

Page 5: ...GLASS ONE SIDE IS OPTIONAL CEMENT SHEETING UNDER Z DETAIL Z USE EYELETS TO SUPPORT OPEN END TO FRAME ABOVE THREE SIDED A B C D E E1 F G H I 1100 LOW LINE 1274 480 870 435 10 12 450 135 10 15 1500 LOW LINE 1670 490 1000 565 12 14 435 60 10 15 Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 6: ...4 480 870 435 10 12 450 135 10 15 1500 LOW LINE 1670 490 1000 565 12 14 435 60 10 15 NOT INCLUDING 10MM FIBRE CEMENT SHEETING 285mm USE EYELETS TO SUPPORT OPEN END TO FRAME ABOVE SECTION VIEW Z Z Y Z Z I FRONT OF FIREPLACE DETAIL Y LIP TRIM ASSEMBLY H Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 7: ...d to the eyelets the turn buckle can then be simply wound up to take the tension Tighten the turn buckle until both the top and bottom glass runners are parallel Removable glass panel can now be placed in position allowing an even gap between glass and underside of channel EYELET MAKE SURE THESE PLANES ARE PARALLEL AND MAKE SURE ALL CORNERS ARE SQUARE THREADED ROD DRILL THROUGH THE BEAM RAFTER OR ...

Page 8: ...ZONE ACTIVE FLUE CASING STANDARD VENT HOLES FULL WELD HEAT ZONE CONVERSION IMPORTANT VENTILATION INTO CHASE FROM VENT 240MM X 90MM SUPPLIED CEILING WITH 25MM AIR SPACE TO OUTER FLUE IMPORTANT BOTH CAPS NEED TO STAY OFF IF UNIT IS NOT VENTED INTO A ROOM Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 9: ...LACE 10MM COMPRESSED FIBRE CEMENT SHEET BETWEEN UNIT AND BOTTOM SUPPORT FRAMING FRAMEWORK AND 10MM WALL LINING BY INSTALLER 150MM MIN 110MM MIN CEILING CEILING WITH 25MM AIR SPACE TO OUTER FLUE REQUIRED TO SEAL CHASE SECTIONS Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 10: ...h S1 Optional Heat zone ON OFF Switch S2 General Purpose Outlet GPO 2 x10 amp GPO S IMPORTANT IF HEATZONE KIT IS USED UNUSED OUTLET MUST REMAIN UNCAPPED CEILING SW 1 SW 2 Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 11: ...2 2 x 3 1 4 x 3 0 90 2 4 700 Cantilever HCLC P L700 NAT GAS LPG 700 Mk2 Pebble 55 39 3 5 1 85 1 00 2 35 700 Mk2 Coal 55 39 3 5 1 85 1 00 2 35 700 Ironbark Log Mk4 55 39 3 5 1 85 1 00 2 35 1100 Cantilever HCLC P L1100 NAT GAS LPG 1000 Mk2 Pebble 65 68 2 2 x 3 1 35 x 3 0 90 2 4 1000 Mk2 Coal 65 68 2 2 x 3 1 35 x 3 0 90 2 4 850 Ironbark Log Mk4 65 55 4 2 1 1 00 2 35 DOUBLE SIDED 700 Low Line HLLDC P7...

Page 12: ...ing off wall switch System does not have a high low burner switch Laying the fire Coal Pebble Evenly spread a bag of Vermiculite into the burner tray Tray should be completely filled to the top with Vermiculite to a depth of approximately 45mm Unpack the coals pebbles contained in a clear plastic bag and lay a row of coals pebbles on the vermiculite along the back of the burner tray leaving approx...

Page 13: ...BLES 1000 992 X 135 MARK 2 COALS 1400 1400 X 64 MARK 2 PEBBLES 1400 1400 X 64 MARK 2 COALS 1800 1800 X 64 MARK 2 PEBBLES 1800 1800 X 64 MARK 2 COALS 1000 992 X 135 MARK 2 PEBBLES 700 800 600 X 155 Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 14: ... large log has two holes on the underside to position in place 1 L O C AT E 4 C E R A M I C C OA L S Four ceramic coals are supplied with the burner base These coals must be laid in the position indicated on the drawing with the taller coals on the ends and smaller coals in between 3 LOCATE LOG NO S 2 3 Two front log NO S 2 3 are supplied to fit into the space between the metal frame and the ceram...

Page 15: ...ween 3 LOCATE LOG NO S 2 3 Two front log no s 2 and 3 are supplied to fit into the space between the metal frame and the ceramic base These logs do not cover the front burner ports but are designed to deflect the front flame back into the fire L O G S P O S I T I O N I N G OF A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operation of ...

Page 16: ...ight hand side of the burner with the right hand side of the logs positioned between the metal uprights of the grate Two pins are provided to firmly position these two logs onto the large rear log no 1 P O S I T I O N I N G O F A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operation of the appliance This diagram shows the recommended ...

Page 17: ...ould assistance be required contact nearest agent E The gas burner is designed to work in a Kemlan Horizon electronic power flue ignition system Working correctly there will be no spillage Unit should cut out if not enough draw to ensure proper functioning 2 Initially the Kemlan coal fire may burn with a slightly blue flame After approximately 20 minutes the fire will settle down and burn with a y...

Page 18: ...vice information contact Kemlan Australia Head Office 13 French Avenue Brendale Queensland 4500 Telephone PH 07 3490 5500 TAIS 00 L140 D5 000V Installation Instructions Kemlan Three Sided Natural Draft Electronic Ignition Gas Fireplaces ...

Page 19: ...S CHECK FAN ON INDEPENDENT POWER SWITCH FAN COMES ON PILOT ON MAIN BURNER DOES NOT LIGHT 1 FLAME SENSOR NOT SENDING SIGNAL TO OPEN VALVE CHECK ELECTRODE IS IN PILOT FLAME CLEAN ELECTRODE CHECK ELECTRODE CONNECTIONS REPLACE ELECTRODE IF DAMAGED 2 MODULE NOT SENDING CHECK CONNECTIONS SIGNAL TO OPEN VALVE REPLACE MODULE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT UNIT HAS DETECTED LOSS OF FLAME A...

Page 20: ... BURNER SENDING SIGNAL TO OPEN VALVE FLAME CHECK ELECTRODE CONNETCTIONS CLEAN ELECTRODE CHECK ELECTRODE FOR DAMAGE REPLACE ELECRODE 2 MODULE NOT SENDING REPLACE MODULE SIGNAL TO OPEN VALVE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT 1 POWER FAILURE TURN ON OFF SWITCH OFF AND UNIT HAS DETECTED LOSS OF FLAME AND LOCKED OUT ON AGAIN TO RESET ONCE POWER ESTABLISHED 2 GAS SUPPLY CHECK GAS PRESSURE ...

Page 21: ... If a fault occurs the sequence of the flashing red light indicates the fault These codes are listed below The green light indicated the ignition box is sensing the flame Fan Forced Models The codes above still apply plus the codes below Atmospheric Models Flash Code Meaning Possible Cause Red LED Long 1 short 0 Running OK Appliance running correctly Green LED will be on 2 1 Maximum retries exceed...

Page 22: ...ressure switch fault you can blow on the input to the switch and you should be able to hear it switch If you have a multi meter you can check if the switch is opening and closing as pressure is applied Be certain to turn off the power before disconnecting or checking switch Flash Code Meaning Possible Cause Red LED Flash Code Long flashes short flashes Description 0 2 Normal Start Up Operation 1 0...

Page 23: ...ainted finish of the heater 2 4 Damage caused by water ingress 2 5 Cost of removal of defective heater or re installation of replacement heater 2 6 Failure to use fireplace components supplied by Kemlan Industries Pty Ltd 2 7 Cost of inspection for damaged heater 3 CLAIMS 3 1 Should any defects occur contact the Kemlan distributor from whom you purchased the heater 3 2 Under this warranty the defe...

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