Kemper Champion C 3000, Operator'S Manual

Page 1: ...rsion B0507 English No 93944 Champion C 3000 Tractor mounted universal Forage harvester C3000 Maschinenfabrik KEMPER GmbH Co KG D 48694 Stadtlohn Postfach 1352 Telefon 49 0 25 63 88 0 E mail Info Kemp...

Page 2: ...ting Pick up Take out 6 knives Special checks before using for grass Pick up attachment speed 5 5 Whole crop harvesting Operating instruction for whole crop silage 5 6 Sharpening Device Change or turn...

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Page 5: ...opping machine is tested for industrial safety In accordance with equipment safety regulations the Champion should only be used as directed Any other use excludes liability for resulting damage Use of...

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Page 10: ...ce A multiple form A B C similar to the one illustrated below is supplied with each Operator s Manual Confirmation is required that the customer has taken possession of the machine and the Operator s...

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Page 14: ...2 Slip clutch on the gathering drum PT0 3 Ball clutch on the top feed roll drive 4 Ball clutch on the bottom feed roll drive 4 7 1 Ball clutch in gathering drum gears The gathering drum gear System ha...

Page 15: ...depending order Separatly packed is the command terminal the electric motor screws power cable lever to adjust fly wheel operators manuel parts catalog PTO shaft and perforated plates Equipement PTO s...

Page 16: ...ose PTO 1000 U pm The 3 point hitch has two connec tion facilities in the middle of the machine or offset 150 mm on the side You should select the connection affording the lowest cardan shaft extensio...

Page 17: ...ct with blue cable Socket fix on rear ail The height of the chopper can be adjusted by the support wheels 1 If there is uneven ground 2 To choose height for mounting on tractor The gap between the cho...

Page 18: ...set by 2 adjustable one way restrictors To respect the legal transport height of 4 m use transport facility Take off security blade and lift security lever Put distance bloc into chute and fix chute...

Page 19: ...e chute Fix electric motor on chute of new chopper Take of bolt release screw and put motor in position The cable is connected with motor by passing thru tube Make sure that chute can turn without cra...

Page 20: ...5 1 1 Preparing to work C3000...

Page 21: ...sponding to the tractor The minimum doubling of the shaft is 150mm The PTO shaft for tractors over 200hp cannot be adapted Tractors with more than 200 hp need special frame adapter The distance betwee...

Page 22: ...ke off cardan protector Release small screw Hold top and turn tube protector Security will release Pull back tube The ball clutch is fixed on the chopper shaft with a 16X45 8 8 bolt For security reaso...

Page 23: ...ft up to the end Clean PTO shaft Fit screw from the inner side of the PTO shaft Clean screw M 16X45 8 8 from grease and dirt Put Loctite 234 on Screw is fixed with a torque of 190 Nm Reassamble PTO sh...

Page 24: ...adapter if working also with pick up Push connecting plate away To avoid damages on cylinders lift them before connecting header Move backwards and connect at first bottom fixing points Safe with loc...

Page 25: ...n friction clutch Tighten bolts Let chopper turn for 10 seconds Discs will slip Then release bolts up to top completely Transportation securities have to be put on the road To unlock pull blot out The...

Page 26: ...lities to change gears To pass lever into second position gearbox has to be in neutral position Attention To pass between gears 1 2 to 3 4 gear levers have always to be in neutral position Do never us...

Page 27: ...um adaptation to the degree of ripeness of the crop Intake speeds Uniform intake of the crop substantially affects the performance of the crop chopper and chopping quality The correct gathering drum s...

Page 28: ...it is recommended that only rows should be harvested together The outer left fourth row is the hardest to harvest in view of the gathering drum direction and the laid position of the maize Maintain sp...

Page 29: ...C3000 Switch off rotating dividers Road protector The rotating dividers can be switched off Lift lever an pull sideways to release v belt In road position pull down protector In working position lift...

Page 30: ...up The Pick up should only be mounted on choppers with Metalldetector Grass harvesting contains a higher risk to pick up metall parts Connect pick up with bottom points and release stand Release secur...

Page 31: ...ith lock pin Connecting PTO shaft Push simple spider on gearbox shaft of pick up Attention connect friction clutch on chopper gearbox Which shaft to choose look cutting length Important Before first u...

Page 32: ...and grease daily chain of pick up To control use special perforation To tighten chains take off protector Release bolts of protector and use tighten bolts for higher tension After tightening lock secu...

Page 33: ...es For grass harvesting it is necessary to take out 6 knives with knive holder Release three bolts M 20X 45 8 8 Take out complete knive holder The interchangeable perforatetd plates have to be replace...

Page 34: ...here are no spaces between them Illustration 21 Tighten all screws 6 Rotate the elevator paddles if the edges are excessively rounded 7 Replace damaged elevator paddles immediately 8 Check both smooth...

Page 35: ...ground In extreme conditions such as laid wet crops with undergrowth On sandy ground experience in traveling speed direction and the use of crop lifters is necessary Accessories for Whole Crop Silage...

Page 36: ...CAUTION The maximum speed of the gathering drum of 40 to 54 rpm must not be used due to the risk of injury see introduction 4 12 The saw speed would likewise be too high Note It can be seen from the...

Page 37: ...e shaft of the sharpening disc is prevented from moving further against the blade by the star handle on the side Note The sharpening disc is harder with increased revolutions and softer with reduced r...

Page 38: ...harpening the chopping wheel must be adjusted towards the counter blade Even to compensate for wear check twice daily that the blades are parallel to the share bar Open wheel protector Release securin...

Page 39: ...the share bar Then turn flywheel one spring turn back The flywheel should not touch the share bar Repeat adjustment The gap between the blades and share bar should not exceed 0 5 mm The blades positi...

Page 40: ...ion drums A high transportation performance of the chopped crops is depending on good ejectors They can be turned four times Alignment of the flywheel The flywheel is completely aligned at the factory...

Page 41: ...etd cracing plate for maize By using a perforated plate the corn is better cracked A more powerful tractor is needed If the C3000 is equipped with UNICRACKER a smooth plate is needed The Champion chop...

Page 42: ...ng plate works by means of an interchangeable perforated plate and varying the gap from the rocker paddles The plate must fit flush at the bottom The gap is 8 mm at section A B and 3 mm at section C D...

Page 43: ...nts 1 Check weather the interchangeable plate covers the entire length 2 Check whether the contact points coincide 3 Adjust contact point II if necessary with screw M4x10 4 The interchangeable plate c...

Page 44: ...0 Change of the bottom plate Lift chopper to change The bottom plate ca be changed by releasing ten bolts 10er release bolt Dobble use of plates The effective use of the cracking plates can be doubled...

Page 45: ...ler Check shear bar From the top of the fly wheel the shear bar can be checked visually To change shear bar lift up intake rollers Therefore release one tour both sides the upper front bolts Take of b...

Page 46: ...nd change shear bar C3000 and adjust smooth roller Lift up feed rollers with a long tube The PTO shaft will open For readjusting PTO shaft has to be put in together Before working put stand under lift...

Page 47: ...oller Change shear bar Adjust scraper of smooth roller The shear bar can be checked changed or turned To adjust scraper release bolt M12 Adjust the scraper so that the gap between this and the smooth...

Page 48: ...be adapted Turn potentiometer in box 1 less senitive 8 very sensitiv In the electronic box there is a 8 ampere fuse To open press and turn housings Before harvesting check function of detector 1 Elect...

Page 49: ...y lever 10 at position Autom 0 or can be put into reverse drive An impulse is passed via lever switch 10 to the lifting spindle 27 which releases the tension on the triple V belt thus cutting off the...

Page 50: ...ing lever 5 The two adjusting screws 10 and 11 act as stops to limit the forward and reverse travel of the gear lever Adjustment Set operating lever in end position by means of the spring cylinder tur...

Page 51: ...e top point so that chopper is vertical behind the tractor To avoid damages on the chopper during the work adjust support wheel to obtain 5 cm between ground and the fly wheel housing Lift tractor hyd...

Page 52: ...commissioning the crop chopper whether with the rnaize header or the grass pick up we always recommend running the intake unit with the tractor idling Due to the always speed of the blade rotors and...

Page 53: ...function activ only with metal detector To release grip security Revers gearbox moves backwards Intake gearbox runs intake Automatic O gearbox changes into neutral position Chute position change R ck...

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Page 56: ...s 12 Spindle thrust capstan 13 Flywheel hub and flywheel shaft 2 x 14 Pick up bearing cam plate 15 Height adjustable support wheels 16 Roller chains worm gear and pick up 17 Hinged points on holding d...

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Page 63: ...9 1 Circuit diagram C3000...

Page 64: ...9 2 Circuit diagram Remote control C3000...

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