Kemper KHS Mini Control System MASTER 2.0, Installation And Operating Instructions Manual

Page 1: ...Installation and Operating instructions KEMPER KHS Mini Control System KHS Mini Control System MASTER 2 0 Figure 686 02 008 KHS Mini Control System SLAVE Figure 686 02 006...

Page 2: ...up 18 3 1 2 3 Device settings 19 3 1 2 4 Operating modes 23 3 1 2 5 Logbook 27 3 1 2 6 Change Program 27 3 1 2 7 Valve manual mode 28 ACKNOWLEDGE ERROR 30 USB INTERFACE 30 WEB BROWSER 31 6 1 Basic men...

Page 3: ...ng water hygiene For each individual water exchange group time or temperature controlled water exchange can be configured individually or according to a specified water volume Only skilled professiona...

Page 4: ...s Settings Configuration System overview Data transfer Network interface for web based user interface Settings Configuration System overview Data transfer E mail management fault message USB interface...

Page 5: ...K410068602008 00 09 2018 5 Art No H1 mm L1 mm T1 mm 6860200800 120 200 58 Fig 686 04 686 05 688 00 628 0G 138 4G 685 15 689 06 001 689 06 002...

Page 6: ...must form a loop for wiring so that there is no pressure on the terminals and the housing closes without resistance Ill 1 Illustration of the mounting holes for wall installation Disturbance space Ple...

Page 7: ...K410068602008 00 09 2018 7...

Page 8: ...Ground 11 H B CAN bus High 12 L B CAN bus Low 13 GND B CAN bus Ground 14 5V Flow measurement valve Voltage output 5V 15 FLOW Flow measurement valve Flow input 17 GND Flow measurement valve Ground 18 I...

Page 9: ...0 AC 50 60Hz Back up fuse max 16A 6 bn BN L Switch 230V 230V 10 AC 50 60Hz Back up fuse max 16A 1 bn BN 2 3 bu BU bn bu 1 bn BN 2 bl BK 3 bu BU bn bl bu 14 bn BN Pt 1000 optional 15 bu BU 17 bl BK 18...

Page 10: ...This must be removed before connecting the KHS Free Drain 22 wh WH 23 bn BN wh bn In the as delivered state a cable bridge is plugged between Terminals 22 and 23 This must be removed before connecting...

Page 11: ...00 m Shielding Braiding of tinned copper wires Impedance at f 1Hz 120 15 2 3 2 CAN Bus Anschluss Components Designation Number of subscribers per component Max number of components per MASTER Control...

Page 12: ...0 09 2018 12 KHS HS2 KHS HS2 KHS HS2 2 3 3 CAN bus subscriber arrangement 2 3 4 CAN bus cable connection Wrong topology Only line topology allowed RIGHT RIGHT WRONG Device 1 Device 2 CAN bus cable 1 C...

Page 13: ...nly be installed in the last control component of a CAN bus cable The MASTER does not require a terminal resistor 2 3 6 Connection of terminal resistor All KHS Mini Controls SLAVE are supplied with a...

Page 14: ...missioning overview of the KHS Mini Control System see supply pressure Chapter 10 2 before making the settings It is mandatory to fill in the form to be able to take advantage of the optional factory...

Page 15: ...temperature control is active P1 P2 Activated program for the program switchover 1 8 Sheet 1 of 8 Detailed overview A frame appears around the entry of the first controller on the selected sheet see...

Page 16: ...ngs Assignment of the actuators and sensors Operating modes Setting the operating modes for each water exchange group Logbook Access to the event log Program switchover Settings for the program switch...

Page 17: ...protect the controller from unauthorised external influences a password can be configured If a password has been stored the password will be queried before every setting Factory settings Reboot the MA...

Page 18: ...isted and are assigned to a SLAVE in the system Adding devices Term Meaning SL XXXXXX KHS Mini Control System SLAVE including serial number HS XXXXXX V1 V2 KHS HS2 hygiene flushing box including seria...

Page 19: ...s the water exchange for one line C valve Terminal flushing valve for one line Safety device Valve which protects a distribution line Only measurement Slave for the acquisition and long term monitorin...

Page 20: ...e selection Control type B valve See Miscellaneous settings Configuration of the C Valve Device selection Control type Valve See Miscellaneous settings Configuration of the safety device Device selcti...

Page 21: ...s Configuration of volume flow sensor Select sensor Configuration of temperature sensor Select sensor Medium Frsot protection limit Target temperature see Configuration of volume flow sensor See Confi...

Page 22: ...cycles of a flushing valve a maintenance request is generated After maintenance the operating cycles of the actuator should be reset Overview of the software version of the selected Control System Set...

Page 23: ...ned sampling rate Routine Triggers a water exchange for a predefined duration or quantity if a temperature control has not actuated for a certain time If two or more valves are simultaneously opened i...

Page 24: ...K410068602008 00 09 2018 24 Configuration of volume control Configuration of temperature control Configuration of the safety device...

Page 25: ...etailed listing of the entire measured data They are sorted by date time index name and the measured data of the connected measurement valve Up to 12 million lines can be saved Routines If temperature...

Page 26: ...rol System have been successfully configured you are recommended to save the configuration as a backup file If the KHS Mini Control System MASTER 2 0 is defective it can be quickly replaced and the co...

Page 27: ...p to 50 000 logbook entries can be saved Ill Illustration of a logbook entry index 9 10 configuration change 3 1 2 6 Change Program With the KHS Mini Control System MASTER 2 0 it is possible to switch...

Page 28: ...errors immediately Valve manual mode Select system crtl Automatic mode Open Closed 3 1 2 8 Network setup To establish a connection between the PC and the KHS Mini Control System MASTER 2 0 the require...

Page 29: ...8602008 00 09 2018 29 Nework setup Setting the IP address Setting the gateway Setting the network mask Prim DNS Server einstellen Setting the sec DNS server Setting the http user name Tiggering a test...

Page 30: ...latching and has to be acknowledged by the user after the malfunction has been repaired USB interface Data can be transmitted comfortably with the USB interface of the KHS Mini Control System MASTER...

Page 31: ...f a UPE file using the USB stick Copy web server from USB stick Web browser update using the USB stick Web browser The KHS Mini Control System MASTER 2 0 is a web based Control System Using a web brow...

Page 32: ...do not want to store the changes in the system use the DISCARD CHANGES button Ill 6 1 1 Menu tab of the web browser The web browser interface can also be used with a tablet PC or a mobile phone Here t...

Page 33: ...name and a suitable password To save the settings click the WRITE TO CONTROL button After the settings have been saved you must identify yourself every time the web browser is started To do this enter...

Page 34: ...tory defaults IP address 10 1 23 150 Subnet 255 255 255 0 Gateway 10 1 23 254 The network settings can only be loaded when the configuration is loaded using a USB stick They are not imported when the...

Page 35: ...e individual KHS Mini Control System with integrated actuators and sensors are logically linked to each other Selection interface The DEVICE SETTINGS menu interface is a dynamic interface The selectio...

Page 36: ...options of the input box are explained in the following Adding devices Configuration B valve Select control type Choose the available control types that can be used by the selected KHS Mini Control Sy...

Page 37: ...ected from a drop down list In this sample project the KHS Mini Control System MASTER 2 0 should actuate a KHS CONTROL PLUS Save settings To allow the new parameters of the input box to become effecti...

Page 38: ...list The KHS Mini Control System should actuate an A valve in this sample project Select the relevant B valve Each A valve must be assigned to a B valve The available KHS Mini Control System that are...

Page 39: ...In this sample project the KHS Mini Control System should actuate a KHS VAV maximum flow isolating ball valve with servo drive Select sensor The possible sensors are selected from a drop down list The...

Page 40: ...ect the medium to be monitored from a drop down list In this sample project it is cold water The temperature ranges are then configured Save settings For the new parameters of the input box to become...

Page 41: ...KHS Mini Control System from a drop down list The KHS Mini Control System should actuate a C valve in this sample project Select valve Die m glichen Ventile werden mittels einer Dropdownliste gew hlt...

Page 42: ...K410068602008 00 09 2018 42 Select sensor The possible sensors are selected from a drop down list The KHS Mini Control System in this sample project should actuate a KHS temperature sensor Pt 1000...

Page 43: ...to be monitored from a drop down list In this sample project it is cold water The temperature ranges must then be configured Select sensor The possible sensors are selected from a drop down list In th...

Page 44: ...settings must be saved by clicking WRITE TO CONTROL Configuration of the safety device Select control type Choose the available control types that can be used by the selected KHS Mini Control System f...

Page 45: ...om a drop down list In this sample project the KHS Mini Control System should actuate a KHS VAV maximum flow isolating ball valve with servo drive Save settings For the new parameters of the input box...

Page 46: ...s that can be used by the selected KHS Mini Control System from a drop down list The KHS Mini Control System SLAVE in this example should act as a measurement SLAVE Select sensor The possible sensors...

Page 47: ...ective the settings must by saved by clicking the WRITE TO CONTROL button Configuration of the KHS HS2 Hygiene flushing box V1 Change Name V1 Connection right V2 Connection left Use the APPLY NAME but...

Page 48: ...down list Select sensor The possible sensors are selected from a drop down list A KHS temperature sensor Pt 1000 can be assigned to the KHS HS2 hygiene flushing box Select the medium to be monitores S...

Page 49: ...nternal volume flow sensor can be added to the KHS HS2 hygiene flushing box by means of a drop down list Save settings For the new parameters of the input box to become effective the settings must by...

Page 50: ...emperature flushing etc Selection interface In the OPERATING MODES menu interface you will find the selection interface of the added KHS Mini Control System on the left hand side Click the desired KHS...

Page 51: ...e TIMER Click the RESORT TIMER button to delete all deactivated lines and to push empty lines to the back The remaining input options in the lines are explained below Ill 6 3 1 Overview of system comm...

Page 52: ...valve To time control the water exchange the Time flushing line type must be selected from a drop down list Define times After a line type has been selected define the times In the Time control line...

Page 53: ...the settings must by saved by clicking the WRITE TO CONTROL button Configuration of volume flushing A valve Select type After a line has been added using ADD LINE the line type is selected To volume...

Page 54: ...ration and the volume of the water exchange must be specified Furthermore the desired weekday can be selected from a drop down list Click in the box of the weekday in question to activate it with a ch...

Page 55: ...emperature measurement valve To temperature control the water exchange the Temperature control line type has to be selected from a drop down list Define times I a line type has been selected define th...

Page 56: ...arting time the duration and the weekdays of the water exchange can be defined Routine duration If there is no temperature flushing within the configured interval the water exchange is guaranteed thro...

Page 57: ...ted from the drop down list Here the Routine duration line type corresponds to one interval flushing operation Define times After a line type has been selected define the times In the Routine duration...

Page 58: ...ase line type Furthermore the desired weekdays can be selected from a drop down list Click in the box of the weekday in question to activate it with a check mark Configuration of measurement dataloggi...

Page 59: ...e type Furthermore the desired weekdays can be selected from a drop down list Click in the box of the respective weekday to activate it with a check mark The interval time states the storage rate of t...

Page 60: ...ighlighted in grey it is open If the valve is highlighted in red there is a fault Manual mode Automatic The actuators can be triggered manually Click the button to open a selection window Use the sele...

Page 61: ...CURRENT VALUES menu interface shows the current values oft he connected KHS Mini Control System and their sensors Click the button to open the input box of the DEVICE SETTINGS menu interface of the s...

Page 62: ...K410068602008 00 09 2018 62 You can use the DATA TRANSFER menu interface to load configurations software updates logbook entries and the created datalogging files...

Page 63: ...E files open in the window that then opens see Fig 6 7 1 After the LOAD UPDATE button has been pressed a confirmation appears as shown in Fig 6 6 2 Click the OK button to load the selected setup into...

Page 64: ...n the configuration is loaded using the web server Backing up the configuration You can use the Configuration function to backup parameterised configurations of the connected KHS Mini Control System t...

Page 65: ...be saved or if it should be immediately opened see Fig 6 7 5 The KHS Mini Control System have a facility to be used as measuring instruments To do this the Control System that are connected to a senso...

Page 66: ...log file In the log file you will find a detailed list of the entire measured data sorted by date time index name and the measured data of the connected measuring valve Ill 6 7 8 Illustration of an ex...

Page 67: ...MASTER 2 0 can send them directly to the plant operating organisation by e mail In the EMAIL ADMINISTRATION menu interface a selection of error and warning messages can be individually configured Furt...

Page 68: ...orks without encryption The control name can be used to allocate a location e g Cologne Gymnastics Hall Select error messages for notification per email If the button is set to the relevant notificati...

Page 69: ...ocked in the defective control PT1000 value too high Sensor defective No sensor available Replace sensor Check inputs on the MASTER Error message Temperature flushing operating mode is blocked in the...

Page 70: ...ect installation interference fields Check CAN bus cables and installation CAN bus and all SLAVEs do not function Too many bus subscribers CAN bus A More than 31 SLAVEs are connected to CAN bus A Rewi...

Page 71: ...nitored temperature has undercut the set limit value Check to see if it needs to be set otherwise Entry in logbook and optional message via email Frost protection limit undercut The monitored temperat...

Page 72: ...or KHS Mini Control System MASTER 2 0 hardware stand 2 01 For Master hardware stand 2 01 3 6860202100 Network cable for KHS Mini Control System MASTER 2 0 For hardware stand 2 0 additionally cable 686...

Page 73: ...ive 24 V 686 00 015 032 5 x X mm power supply 2 x 2 x 0 80 mm position feedback NYM J J Y ST Y KHS quarter turn stop valve PLUS with spring reset servo drive 230V 3 x 1 50 mm 1000 NYM J KHS quarter tu...

Page 74: ...xample of a flushing process A1 and B1 open in accordance with the specifications A1 and B1 close A2 and B1 open in accordance with the specifications A2 and B1 close A3 and B1 open in accordance with...

Page 75: ...hnology makes it possible to exchange the water of an individual riser branch or of one individual distribution line independent of the other water exchanging valves KHS PLUS maximum flow isolation ba...

Page 76: ...K410068602008 00 09 2018 76 You can find the write in form at www kemper olpe de at Building Technology in the service download area...

Page 77: ...K410068602008 00 09 2018 77...

Page 78: ...K410068602008 00 09 2018 78 K410068602008 00 09 2018 Gebr Kemper GmbH Co KG Harkortstra e 5 D 57462 Olpe Service Hotline 49 2761 891 800 info kemper olpe de www kemper olpe de...