Kemppi ArcFeed 200, Operating Manual

Page 1: ... Norsk Brugsanvisning Dansk Gebrauchsanweisung Deutsch Gebruiksaanwijzing Nederlands Manuel d utilisation Français Manual de instrucciones Español Instrukcja obsługi Polski Инструкции по эксплуатации По русски 操作手册 中文 EN FI SV NO DA DE NL FR ES PL RU ZH ArcFeed 200 300 300P 300RC ...

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Page 3: ...Operating manual English ArcFeed 200 300 300P 300RC Kemppi Oy 1117 ...

Page 4: ...Using the machine 10 4 1 Using the control panel functions 10 4 1 1 Switching the machine on and off 10 4 1 2 Selecting the CC or CV mode 10 4 1 3 Selecting the welding gun operating mode 11 4 1 4 Changing the wire feed speed adjustment scale 12 4 1 5 Using the power source remote control only 300 RC 12 4 2 Using the inside controls 13 4 2 1 Burn back time 13 4 2 2 Gas test 13 4 2 3 Wire inch 13 4...

Page 5: ...ssions Kemppi reserves the right to change the specification of the product described at any time without prior notice Do not copy record reproduce or transmit the contents of this guide without prior permission from Kemppi 1 2 About voltage sensing technology The voltage sensing wire feeder uses the welding voltage to generate the energy required for controlling the wire feeder s operations Befor...

Page 6: ...designed for MMA welding The recommended power sources to be used with Kemppi ArcFeed are Kemppi Master 5001 and Kemppi Master MLS 3500 Front view 1 2 4 3 1 Main switch 2 Control panel 3 Welding cable connection 4 Locking latch Back view 8 A 1 2 3 4 1 Shielding gas connection 2 Fuse 3 Earthing cable connection 4 Power source connection 4 ArcFeed 200 300 300P 300RC Kemppi Oy 1117 ...

Page 7: ... material filler material and shielding gas The Kemppi ArcFeed is optimized for use with 1 2mm rutile flux cored or solid wire but the following wires can be used Flux cored wires 1 2 2 0 mm or up to 2 4 mm with the 300P model Innershield wires 1 6 2 0 mm or up to 2 4 mm with the 300P model Solid wires 1 0 1 6 mm In Kemppi ArcFeed 200 you can use 200mm wire spools In models 300 300P and 300RC you ...

Page 8: ...he wire spool and feed it through the back guide to the feed rolls Do not release pressure of feed rolls 2 Locate the Wire inch button inside the feeder and push the button down to start the wire inching Let the wire go through the feed rolls and enter the wire liner 3 Keep the wire inch button pressed until the wire comes through the contact tip Check once again that the wire is still properly in...

Page 9: ...rolls 1 The pressure adjustment knob is located at the end of the locking lever 1 With the adjustment knob you can adjust the pressure of the feed rolls so that the wire runs smoothly into the wire liner and brakes a little when coming out of the contact tip Make sure that the pressure is hard enough to avoid wire from slipping in the feed rolls but not too hard because then it might flatten the w...

Page 10: ...h the welding cable and earthing cable from one pole to the other at the power source After that the wire feeder recognizes the new polarity and indicates it with the control panel led 3 5 Changing the feed rolls There are different feed rolls for different welding wires Also each feed roll has two grooves for different wire sizes The Kemppi ArcFeed is equipped with standard feed rolls which are e...

Page 11: ...ollowing Each feed roll has two grooves for different filler wire diameters When changing the feed rolls select the groove according to the wire you are using 1 1 Move the feed roll selector plates from one side to another Choose the correct groove by moving the groove selector plate 1 from one side to another in feed roll as shown in the left hand picture above Move also the gear wheel selector p...

Page 12: ... 4T 3 CC CV mode selector 4 Selector of the wire feed speed scale 5 Control knob 6 Polarity indicator light 7 LCD display 4 1 1 Switching the machine on and off To turn on the machine set the main switch 1 to position ON The LCD display of the control panel lights up and the machine is ready for use 4 1 2 Selecting the CC or CV mode With the CC CV switch you can choose between constant current CC ...

Page 13: ...de the display shows the welding voltage and wire feed speed WFS The adjustment range of the wire feed speed depends on the size of the wire drive roll With the small drive roll the WFS can be 0 18 m min and with the large drive roll it can be 0 25 m min To adjust the welding values in CV mode do the following 1 Estimate the welding values to be used in the welding task 2 At the power source selec...

Page 14: ... the adjustment scale 0 9 max 9 m minute If you want to use rough adjustment select the adjustment scale 0 18 max 18 m minute 4 1 5 Using the power source remote control only 300 RC ArcFeed 300RC model is equipped with a power source remote control function It allows you to adjust the power source current level straight from the work site Remote control can be used in constant current CC mode only...

Page 15: ...re without turning on the welding current This feature can be used for example when feeding in the new wire 4 2 4 Post gas time Post gas time 4 control knob lets you adjust the length of the post welding gas flow This feature combined with the burn back time provides a smooth finish of the weld 4 3 Hanging the device The Kemppi ArcFeed 200 wire feeder should never be hanged by its handle Use a spe...

Page 16: ...vice agent will inspect and clean your machine ensuring that all power connections are tight and secure Power connections can become loose and oxidised with frequent and high changes in temperature NOTE Disconnect the machine from the mains power supply before handling electric cables 5 3 Disposal of the machine Do not dispose of electrical equipment with normal waste In observance of European Dir...

Page 17: ...H 1000 hanger ArcFeed 300 and 300P 6185100 Protection slides for ArcFeed 200 6185286 Protection slides for ArcFeed 300 and 300P 6185287 Cables Extension cable 70 mm 25 m 6183725 Extension cable 70 mm 10 m 6183710 Earthing cable 16 mm 5m SKM25 6184015 MIG guns MMT 32 3 m 6253213MMT MMT 32 4 5 m 6253214MMT MMT 35 3 m 6253513MMT MMT 35 4 5 m 6253514MMT MMT 42 3 m 6254213MMT MMT 42 4 5 m 6254214MMT 15...

Page 18: ... Wire feed speed with small drive roll m min 0 18 0 18 0 9 Wire feed speed with large drive roll m min 0 25 0 25 0 12 5 Storage temperature range 40 C 60 C 40 C 60 C 40 C 60 C Operating temperature range 20 C 40 C 20 C 40 C 20 C 40 C Degree of protection IP23S IP23S IP23S EMC class A A A Dimensions Length mm 510 590 590 Width mm 200 240 240 Height mm 310 445 445 Weight kg 11 15 15 Spool size mm 20...

Page 19: ...EN 17 ArcFeed 200 300 300P 300RC Kemppi Oy 1117 ...

Page 20: ...5 sales fr kemppi com KEMPPI GmbH Otto Hahn Straße 14 D 35510 BUTZBACH DEUTSCHLAND Tel 49 6033 88 020 Telefax 49 6033 72 528 sales de kemppi com KEMPPI SPÓŁKA Z O O Ul Borzymowska 32 03 565WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 info pl kemppi com KEMPPI AUSTRALIA PTY LTD 13 Cullen Place P O Box 5256 Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel 61 2 9605 9500 Telefax 61 2 ...