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 – Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617

© Kemppi oy

contents

1. 

preface ........................................................................................................................3

1.1. 

Introduction .......................................................................................................................3

1.2. 

Product introduction ..........................................................................................................3

1.2.1. 

Operation control and connectors ................................................................................... 4

1.3. 

Accessories .......................................................................................................................5

1.3.1. 

Remote control devices ................................................................................................... 5

1.3.2. 

Control panels ................................................................................................................. 5

1.3.3. 

Cables ............................................................................................................................. 6

1.4. 

Operation safety ................................................................................................................6

2. 

InstallatIon ...............................................................................................................7

2.1. 

Siting the machine and mounting the control panels PL and PX ......................................7

2.2.1. 

Connection to the mains supply ...................................................................................... 7

2.2.2. 

Welding and earth cables ................................................................................................ 8

3. 

operatIon control swItches and potentIometers and theIr use ..... 8

3.1. 

Main switch I/O ..................................................................................................................8

3.2. 

Pilot lamps .........................................................................................................................9

3.3. 

Local or remote control of welding current ........................................................................9

3.4. 

Operation of cooling fan ....................................................................................................9

4. 

accessorIes ...............................................................................................................9

4.1. 

PL and PX control panels’ operation in MMA welding .......................................................9

4.1.1. 

Control for MMA welding dynamics (PL, PX) .................................................................. 9

4.1.2. 

Control of ignition pulse current (PX) ............................................................................ 10

4.1.3. 

Meter display (PL, PX) .................................................................................................. 10

4.1.4. 

Operation mede selection (PX) ..................................................................................... 10

5. 

coolIng unIt supply .............................................................................................. 11

6. 

maIntenance ............................................................................................................ 11

6.1. 

Cables ............................................................................................................................. 11

6.2. 

Power source ..................................................................................................................12

6.3. 

Regular maintenance ......................................................................................................12

7. 

operatIon dIsturbances ....................................................................................12

7.1. 

Operation of the overload protection ...............................................................................12

7.2. 

Control fuses ...................................................................................................................12

7.3. 

Under- and overvoltages in the mains supply .................................................................13

7.4. 

Loss of a phase in the mains supply ...............................................................................13

7.5. 

Disposal of the machine ..................................................................................................13

8. 

orderIng numbers ................................................................................................13

9. 

technIcal data  .......................................................................................................14

10. 

terms of guarantee .............................................................................................15

Summary of Contents for Pro 5200 EVOLUTION

Page 1: ...Kemppi PRO EVOLUTION 3200 4200 5200 Kemppi PRO EVOLUTION 3200 MVU 4200 MVU 5200 MVU 1913130E 0617...

Page 2: ...witch I O 8 3 2 Pilot lamps 9 3 3 Local or remote control of welding current 9 3 4 Operation of cooling fan 9 4 Accessories 9 4 1 PL and PX control panels operation in MMA welding 9 4 1 1 Control for...

Page 3: ...he instructions Please also study the Operation safety instructions and respect them when installing operating and servicing the machine 1 2 Product introduction Kemppi Pro Evolution 3200 4200 and 520...

Page 4: ...r connetion for control table 6 3 A delayed H11 Signal lamp I O H12 Warning lamp for thermal protection S11 Main switch I O X11 Welding connection parallel X12 X13 Earth connection X14 Connection for...

Page 5: ...djustment of welding current R22 Adjustment of MMA welding dynamics S21 Selection for local remote control local MIG TIG remote control PX panel 6185802 H31 Signal lamp for voltage display H32 Signal...

Page 6: ...ng machine inside a work piece eg container or truck Do not place welding machine on a wet surface Always check cables before operating the machine Change damaged cables without delay Damaged cables m...

Page 7: ...f panel should only be carried out by competent electrician Attention Disconnect plug of machine from mains socket and wait for approx 2 min before removing cover plate On the front face of machine th...

Page 8: ...460 A 650 A 0 25 V 100 A 95 mm2 430 A 560 A 790 A 0 18 V 100 A Do not overload welding cables due to voltage losses and heating Fasten the earth clamp of the return current cable carefully preferably...

Page 9: ...5 At MIG and TIG welding current control is made according to operation instruction of control ling MIG or TIG unit 3 4 Operation of cooling fan In Kemppi Pro Evolution 3200 there is one and in 4200 a...

Page 10: ...12 and X13 Accurancy of current true value in respect to real value is 2 5 2 A Accurancy of voltage true value in respect to real value is 2 5 0 2 V Depending on welding cable legth and copper cross s...

Page 11: ...le free operation 6 1 Cables Check the condition of welding and connection cables daily Do not use damaged cables Make sure that the mains cables in use are safe and according to laid down regulations...

Page 12: ...ors switches and potentiometers Checking of electric connections Meter checking Checking of mains cable and plug Damaged parts or parts in bad connection are replaced by new ones Maintenace testing Op...

Page 13: ...e limits especially when mains supply is taken e g from combusition engine generator If the mains has undervoltage under approx 300 V machine control stops to operate automa tically 7 4 Loss of a phas...

Page 14: ...42 V Max welding voltage 46 V 300 A 46 V 400 A 50 V 500 A Open circuit voltage appr 65 V appr 65 V appr 65 V Open circuit power 75 W 75 W 75 W Efficiency at nominal values appr 85 appr 85 appr 85 Powe...

Page 15: ...12 V 37 V 12 V 39 V 12 V 42 V Max welding voltage 46 V 300 A 46 V 400 A 50 V 500 A Open circuit voltage appr 65 V appr 65 V appr 65 V Open circuit power 75 W 75 W 75 W Efficiency at nominal values app...

Page 16: ...flooding This guarantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls...

Page 17: ...DERLAND Tel 31 0 76 5717750 Telefax 31 0 76 5716345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6...

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