Kenmore 153.331000 HA, Use & Care Manual

Page 1: ...nstalled See High Altitude section of manual for further details P N 320169 001 0611 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death m Do not store or use gasoline or other flammable vapors and liqu...

Page 2: ... a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed in the ...

Page 3: ...d injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting Fire or Explosion Hazard Hazard Overheated water can cause water tank explosion Properly sized temperature and pressure relief valve must be installed in opening provided Do not store or use gasoline or other flammable vapors and liquids in the vicinity of ...

Page 4: ... water heater above the bracket attached to the side of the unit This must be true for the entire length of the hose including the exit into an appropriate drain Condensate lines must be free and clear of debris and must not allow back flow through the hose The condensate lines must be able to flow freely to an appropriate drain Do not allow condensate lines to become crimped closed Analyze the en...

Page 5: ...ion 28 Connection To Vent Pipe 31 Condensate 31 US Power Vent 32 Electrical Connections 33 Calibration 33 OPERATING INSTRUCTIONS 34 Display Panel 34 Wiring Diagram 36 Lighting Instructions 37 Temperature Regulation 38 Unique Hybrid Features 39 Temperature Regulation 41 Constant Output Temperature Control 42 Start Up Conditions 42 Operational Conditions 42 MAINTENANCE 43 Housekeeping 43 Venting Sys...

Page 6: ...d to excessive water pressure fluctuations and not subject to an operating pressure greater than 150 P S I filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale deposits used in a non corrosive and non contaminated atmosphere sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has...

Page 7: ... it Rapid Resolution phone support from a Sears representative on all products Think of us as a talking owner s manual Power surge protection against electrical damage due to power fluctuations 250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered refrigerator or freezer Rental reimbursement if repair of your covered product takes longer th...

Page 8: ... Z223 1 NFPA 54 and the National Electrical Code NFPA 70 Documents are available from Canadian Standards Association 5060 Spectrum Way Mississauga Ontario Canada L4W 5N6 NFPA documents are also available from National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 The water heater when installed must be grounded in accordance with the local codes or in the absence of local codes t...

Page 9: ... M Sediment Pocket N Condensate Tube O Drain Pan P Drain Valve Q Heat Engine Hose Cold In R Casing Door Plastic S Display Enclosure Plastic T Heat Engine Hose Hot Out U Side Casing Plastic V Top Casing Enclosure Plastic W Exhaust EIbowAssembly X T P Relief Valve Y Anode Z Inlet Dip Tube CAUTION HARNESS HAS 120 VAC IN OPERATION See Planning the Vent System Installation of Vent System and Condensate...

Page 10: ...ons Manifold Pressure is preset on the gas valve by the manufacturer DO NOT ATTEMPT TO ADJUST Thermal efficiency is 90 If the hardness of your water supply is more than of 12 grains per gallon 200 mg L if your water supply is acidic or otherwise impure the water supply must be treated with approved methods Top 0 Minimum Clearance To Combustibles Front0 Vent0 Back0 I Sides0 I Floor0 Service Clearan...

Page 11: ...nted gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage inst...

Page 12: ...f a higher fixed temperature is required a mixing valve can be installed as shown on Figure3 Please note the following The system should be installed only with piping that is suitable for potable drinkable water such as copper FLOOR TO SUITABLE DRAIN DRAIN FIGURE 3 CPVC PEX or polybutylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible with potable wate...

Page 13: ...cal outlet Important The electrical controls used inside the gas control of this water heater are polarity sensitive Ensure the electrical supply is connected correctly in the receptacle box Failure to connect correctly will prevent the unit from functioning properly Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage Installation of the water heater m...

Page 14: ...or adhe sives in the same room or area near the water heater Keep flammable products 1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Water heater has a main burner and spark generator The spark generator 1 can be triggered at any time and 2 the spark will ignite flammable vapors Vapors 1 cannot be seen 2 are heavier than air 3 go a long way on the flo...

Page 15: ...metal product Tabs have been provided on each side of the rear portion of the shroud The top and bottom of each tab must be cut and gently bent inwards thus allowing the straps to exit the shroud see Figure 9 In order to access the tabs and install the earthquake straps it is necessary to remove the top front and side panels of the shroud as follows see Figures 6 8 Door opening 1 Unlock the door b...

Page 16: ...p Casing Front FIGURE 7 Screws FIGURE 9 After the heater has been positioned and the earthquake straps have been installed re assemble the shroud in the reverse order FIGURE 8 16 Part Number 320169 001 dRaFt Jun 9 130 ...

Page 17: ...spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Appliances in Confined Space that follows APPLIANCES IN CONFINED SPACES CONFINED SPACE is a spa...

Page 18: ...n the enclosure see Figure 13 3 When communicating with the outdoors through horizontal ducts each opening should have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of total input rating of all equipment in the enclosure see Figure 14 VENTILATION LOLrVERS_ EACH END O AI R OUTLET WATER HEATER I_1 I IIII FURNACE IINIb t _1 H WI i itII i_i_ 6s 1 3oo am Ill Ill LILLE III1 ABOVE...

Page 19: ... a temperature which will satisfy space heating clothes washing dish washing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the physically or developmentally disabled If anyone using hot water fits into one of these groups or if there is a local c...

Page 20: ...installing a water filtering system use a 5 micron filter to reduce particles that can potentially cause nuisance shutdown problems and prolong the maintenance of the water heater s inlet filter A water softener can affect the life of the anode installed in this water heater Refer to Anode Rod Inspection section in this manual Clean the filter on the water inlet as frequently as required by the qu...

Page 21: ...d the discharge pipe Shall terminate a maximum of 6 in 15cm above a floor drain or external to the building In cold climates it is recommended that the discharge line be terminated at an adequate drain inside the building Shall not have any valve between the relief valve and tank i Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the e...

Page 22: ...est solution not a match or open flame NOTE An alternate location for the gas line entry is possible Drill a suitable hole centered on the crosshairs on the left side panel Fire and Explosion Hazard Use joint compound or tape compatible with propane Leak test before operating heater Disconnect gas piping and shut off valve before pressure testing system Use pipe joint compound or Teflon tape marke...

Page 23: ...the kits FLOODING FREEZING If this water heater has been exposed to flooding freezing fire or any unusual condition do not put it into operation until it has been inspected and approved by a qualified service technician These conditions can result in unseen internal damage and are not subject to warranty coverage FILLING THE WATER HEATER Property Damage Hazard Avoid water heater damage Filltankwit...

Page 24: ...em must terminate so that proper clearances are maintained as cited in local codes or the current edition of the National Fuel Gas Code ANSI Z223 1 12 9 1 through 12 9 4 and as listed below Vent Termination must extend a minimum of 18 in 46cm above roof or 18 in 46cm above the anticipated snow level to prevent blockage of the vent termination as shown in Figures 24 and 27 Instructions on proper in...

Page 25: ...y comes with a straight section of 2 in pipe installed To continue the vent system a rubber coupling must be attached The venting must extend 6 in 15cm vertically from the top of the heater before installing an elbow If using 2 inch vent pipe Install the rubber coupling and gear clamps supplied at the end of the section of vent pipe installed on the heater Continue building the vent system or conn...

Page 26: ...allation Of Vertical Vent System Ensure the vent length is long enough that the outside air will not cause the water heater to freeze VENT TERMINAL INSTALLATION SIDEWALL Vent terminals supplied with heater must be used NOTE BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE READ THE VENT PIPE MANUFACTURER S INSTALLATION INSTRUCTIONS 1 After the points of termination have been determined install the ve...

Page 27: ...art at the rubber coupling and run to the coupling on the inside wall of the vent terminal see Figure 23 MORTAR OR WALL PLATE SILICONE OPTIONAL CAULK PVC VENT TERMINAL WITH SCREEN INSIDE FROM WATE R HEATER PVC COUPLING f 1 FOOT IV IN OUTSIDE OF BUILDING WALL VENT TERMINATION FIGURE 23 The vent system piping should be supported every 5 ft 1 5m of vertical run and every 3 ft 91cm of horizontal run A...

Page 28: ... VERTICAL I I VENTING SYSTEM MUST BE I I SUPPORTED EVERY 1 Sin 5 ft I_ _ FIGURE 28 VENT PIPE PREPARATION 1 INITIAL PREPARATION A Make sure the solvent cement you are planning to use is designed for the specific application you are attempting B Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use C Know the reputation of your ...

Page 29: ...use all purpose cements commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and fittings Fire Hazard Primers and cements are extremely flammable and must not bestored or used near heat or open flame Also use only in a well ventilated area APPLICATORS Select a suitable pure bristle type paint brush Use a proper width brush or roller to apply the primer and cement see chart below S...

Page 30: ... a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and prepares the PVC or CPVC for the solvent cementing step Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer E Application of solvent cement Apply the s...

Page 31: ...at the drain is free and clear of debris and will not allow backflow through the condensate tube Consideration must be given to avoid freezing of the condensate lines which could result in excessive build up of condensate inside the water heater Waterproof heat tape may be required to prevent freezing of the condensate lines Please ensure that the outlet of the condensate drain does not create a s...

Page 32: ... 2 I J I _ _ Minimum 4 ft 1 2 m below or side of 12 in 30 _ _ 12 in 30 cm above non mechanical from sides of Trom s oe ox wmaow_ _ XJ _ air supply inlet into building or permanently that may be open mlmum 4 ft 1 2 m Minimum 4 ft 1 2 m combustion air inlet to another below a window that from side of window appliance or Minimum 9 in 23 cm closed window Minimum 12 in 30 cm above may be open that may ...

Page 33: ... not interrupt this procedure once it has started After a successful calibration the heater will go into standby mode and the display will show 105 F factory default During the calibration if the call for heat ends the calibration was not completed and the E36 error message will be shown on the display If this occurs unplug the power cord and repeat steps 1 and 2 To put the heater into service aft...

Page 34: ...ed The set point may be decreased while the keys are locked The On Off Button is not affected by the Key Lock feature All other buttons are locked when the Key Lock is On The Key Lock icon will be displayed if the water heater is either in the lock or unlock condition The Icon is composed of 3 components the base a locked and an unlocked arc Operating Modes Operating modes are Boost for peak deman...

Page 35: ... Down button will decrease the set point NOTE The Temperature Set point cannot be adjusted beyond the limits of the current Mode selected Burner in Operation When the burners are in operation and flame is detected by the flame sensor the flame symbol is illuminated Switching Between Units of Measure Switching between temperature units of measure F C Two yellow LEDs will be used to light up the cur...

Page 36: ... G_E _ II wHi _ G_EE_ 8_CK w_rrE 20Vac I Igniter mistor o vor_ UIM i 888 Fa_enhe_t o Lockout Mode Down _ _ o oZL HTS CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING Obey local codes and electric utility requirements when you install or service the water heater This appliance must...

Page 37: ...attempt to repair the unit It must be replaced STOP Read the safety information above on this label 2 Ensure tank is filled with water and the gas line is connected 3 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND 4 Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety information above on this l...

Page 38: ...ING IN SERIOUS PERSONAL INJURY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND THE TIME OF THE EXPOSURE THE SLOWER RESPONSE TIME OF CHILDREN AGED OR DISABLED PERSONS INCREASES THE HAZARDS TO THEM NEVERALLOW SMALL CHILDREN TO USE A HOT WATER TAP OR TO DRAW THEIR OWN BATH WATER NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUB OR SHOWER THE WATER HEA...

Page 39: ...re used to indicate the Operating Mode Selection Vacation Mode Yellow LED Energy Saver Mode Green LED Boost Mode Orange LED The Operating Modes have the following characteristics Vacation mode Fixed temperature setting of 90 F 32 C Energy Saver mode Temperature range from 100 F to 135 F 38 C to 57 C in increments of I F or 1 C Boost mode Temperature range from 140 F to 158 F 60 C to 70 C in increm...

Page 40: ...h should reset to the closed position when the vent pipe temperature cools sufficiently Opening Temperature is approximately 165 F 74 C 5 F 2 8 C Closing Temperature is approximately 135 F 57 C 5 F 2 8 C The power for the main gas valve is to be routed through the High Temperature Switch causing the main gas valve to be de energized immediately when the switch opens The status of the High Temperat...

Page 41: ...s or the unit is energized de energized by the STANDBY symbol for re booting the controller resets to the last temperature setting After clearing a continuous lockout error code the unit will always go back to the factory default temp setting and mode Storage Tank Set point The control is required to maintain a storage tank set point differential temperature Storage Tank Call For Heat The storage ...

Page 42: ...n OPERATIONAL CONDITIONS Smelly Water In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors which must all be present ...

Page 43: ...d water heater Do not attempt to repair the unit It must be replaced Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do not use or store flammable vapor products such as gasoline solvents or adhesives in the same room or area near water heater or other appliance Can cause serious injury or death INSTALLED IN SUITABLE AREA To insure sufficient ven...

Page 44: ...Check for leaks and repair as required Reconnect the electrical power to the water heater Restart the water heater following the Lighting Instructions TEMPERATURE PRESSURE RELIEF VALVE OPERATION r 1 m7_ 1 It1 1 I Burn hazard Hot water discharge Keep clear of relief discharge outlet valve TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 37 The temperature pressure relief valve lever must be ...

Page 45: ... _ Fitting Sh ut o_ _ Valve FIGURE 39 Install the filter Install the clean filter Open the shut off valve on the water inlet fitting and remove the rubber gloves Remove and empty the basin Open the shutoff valve on the cold water line Close and lock the door Reconnect the electrical power to the water heater Restart the water heater following the Lighting Instructions CLEANING THE HEAT ENGINE It i...

Page 46: ...t very quickly Disconnect electrical power to the water heater Remove the pail of cleaning solution and replace it with a pail of clean water Rinse the cleaning solution from the water heater as follows Connect the electrical power to the water heater and run the heat engine Allow the clean water to flow through the heat engine for 5 minutes Disconnect electrical power to the water heater and circ...

Page 47: ...C LED or F temperature LED turned ON H04 Heat engine water H04 xxx litres minute 056 5 6 litres minute 1 titre flow rate 1 48 Gallons 0 264 Gallons minute 1 gallon 3 78 litres H05 Fan Speed H05 x xxx rpm 006_511 6511 rpm rpm rotations per minute H06 Fan Current H06 x xxx mA 001_456 1456 mA mA milliampers 1 456A H07 Proportional Valve H07 xxx mA 178 178 mA mA mittiampers Current H08 Total Heating H...

Page 48: ...xpected Control detects that the ECO Switch is open preventing power to the Main Valve Control detects that the High Temperature Switch is open preventing power to the Main Valve 120Vac Overvoltage Limit 120Vac Undervoltage Limit Continuous Soft Soft Continuous Continuous Auto Reset Change the Control Board Change the Control Board 1 Check the Flame Sensor 2 Check the flame wire harness 3 Change t...

Page 49: ...r 3 sec Have Blower s output signal but the Blower speed 0 for 400ms Blower speed stuck 3000 rpm Proportional valve Current Minimum Proportional valve Current Maximum Outlet Temperature is minimum defined temperature Outlet Temperature is maximum defined temperature Inlet Temperature is minimum defined temperature Inlet Temperature is maximum defined temperature Tank Temperature is minimum defined...

Page 50: ... harness 3 Change the blower 4 Change the Control Board 1 Check the water valve wire harness 2 Change the Control Board 3 Change the water valve Check the proportional gas valve wire harness change the Control Board change the gas valve assembly 2 5 Calibration sequence 1 incomplete because end of call for heat during the calibration time or 2 calibration sequence not initiated because of lack of ...

Page 51: ...ck wire harness for pump water valve and water flow sensor 4 Check the pump 120Vac voltage supply the pump shall be energized during the heating mode 5 Clean or change the water filter 6 Change Control Board 7 Change pump 8 Change water valve E99 Board Failure An internal diagnostic check Soft Change the Control Board on the board has failed TABLE 4 Lockout types Continuous Needs Cycle the Power o...

Page 52: ...k of air supply Improperly installed vent piping Downdraft Poor Combustion a There is a problem with a single control faucet b The unit display is an error code c Water heater disconnected from electrical power The temperature is set too low Press switch to turn heater on Repair service to outlet Refer to FAULT INDICATION AND ERROR CODES section and Table 4 or call service agency or dealer Adjust ...

Page 53: ...cked in place TABLE 5 a Ensure the door lock is unlocked b Ensure the top and bottom door pins are released by using a small screwdriver to pry the pins in the direction of the door opening Part Number 320169 001 dRaFt Jun 9 130 53 ...

Page 54: ...er faucet before turning ON gas to the water heater A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area C The temperature pressure relief valve may be leaking at the tank fitting D Water from a drain valve may be due to the valve be...

Page 55: ...ap assembly condensate 9007205005 9007205005 M 12 Hose braided 9007176005 9007176005 N Drain valve 9000058015 9000058015 O Tank thermistor probe 9007177005 9007177005 R Display subassembly w Bilingual label English French 9007426005 9007426005 R Display subassembly w English label 9007425005 9007425005 S Heat engine assembly 9007206005 9008028005 U High Limit Fuse 9007210015 9007210015 X ECO Switc...

Page 56: ... 56 Part Number 320169 001 dRaFt Jun 9 130 ...

Page 57: ...r lock Hook cam Q Shroud right side tank assembly door R Display subassembly S Heat engine assy T Cover front flue gas return U High Limit Fuse V Air inlet cover Direct vent W Air inlet cover gasket Direct vent X ECO Switch Y Transformer Z Control board assembly w Base 1 Power cord assembly 2 Flame sensor 3 Ignitor spark generator 4 Gas valve 5 Blower motor assembly 6 Circulation pump assembly 7 W...

Page 58: ...NOTES 58 Part Number 320169 001 dRaFt Jun 9 130 ...

Page 59: ...NOTES Part Number 320169 001 dRaFt Jun 9 130 59 ...

Page 60: ...carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A www sears com 1 800 469 4663 Canada www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR...