Kenmore 415.16127800, Use And Care Manual

Page 1: ...other reproductive harm CAUTION Read and follow all Safety Statements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting Assembly Questions Call 1 800 241 7548 Parts Ordering Call 1 800 4 MY HOME ...

Page 2: ...andfinq this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 o...

Page 3: ... purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home appliances...

Page 4: ...P tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP tank collar for marking LP tank valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection ...

Page 5: ...k test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Usea clean paintbrush and a 50 50 mild soap and water solution B...

Page 6: ...d 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and causea leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat...

Page 7: ...ndled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for shelves is 10 Ibs A Do not use a cooking pot larger than 9 on grid A The grease cup must be attached to grease cup clip and emptied after each use Do not remove grease cup until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cook...

Page 8: ...d warm up grill on HIGH for 15 minutes This curing of paint and parts will produce an odor only on first lighting Burner Flame Check o Light burner rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Hose Check Before each use ch...

Page 9: ...e instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and heat tents 3 Remove screws and flame carryover tubes from rear of burners 4 Remove screw and washers to disengage burner from bracket on firebox 5 Remove screws to detach electrode from burner Electrode should remain in fi...

Page 10: ... to kill bacteria Usea thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST 2 Burner Cooking Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking Sear and GriIV M Burner Feature...

Page 11: ...ideShelf 80009033 RightFascia 80015644 7mmFiber Washers 80008653 Sideburner Shelf 80016431 LeftFascia 80015645 Sideburner Assembly 80016417 40 1 41 1 42 1 43 2 44 2 45 6 46 4 47 2 48 2 49 1 50 1 51 1 52 3 53 3 54 1 55 1 56 1 57 2 1 1 1 Description Part Sideburner Clip 80008653 SideburnerLid 80015648 SideburnerHandle 80009043 HingeAssemblies 80009045 10 24X3 8 Screws 80008653 8 32X3 8 DacromatScrew...

Page 12: ... I L_ 12 464310808 464310608 ...

Page 13: ...ion Wire Placelegsas shown A Leftlegassemblyhas largeaxle holeson endsof legs Hooktankexclusionwire intorightandleft leg assemblies B MatchHolder LeftLe_ A TankExclusionWire RightLegAssembly 464310608 464310808 13 ...

Page 14: ...dwithcutout holefor LPcylinderbetweenlegswithaxleholes Attachto rightandleftlegassemblies with 4 1 4 20x1 1 2 screws and1 4 20flange nuts Tightensecurely 8 1 4 20FlangeNuts Qty 4 BottomShelf 7 1 4 20xl 1 2 Screws Qty 4 14 464310808 464310608 ...

Page 15: ...ghwheel wheelspacer legs wheelspacerandotherwheel Attachwith 1 8mmflatwasherandhitchpin Hammerlegextendersinto rightlegs 12 WheelSpacer Qty 2 13 8mmFlatWasher Qty l LegExtenders 14 HitchPin Qty l Axle Rod Cone side of wheelagainst leg 12 Wheel 13 14 464310608 464310808 15 ...

Page 16: ...front panelto lowerhalfof cartwith 4 8x318 self tapscrews Slideslot in upperpanelontotankexclusionwire andattachto upperhalfof cartwith 4 8x3 8 self tap screws 17 8x3 8 self tapscrews Qty 8 LowerFrontPanel UpperFrontPanel 16 464310808 464310608 ...

Page 17: ...cart Carefullylowerthegrill headontothe cart Makesure the regulatorhoseis hangingoutsidethe cart Attachwith 4 1 4 20x1 2 screws 7ram lock washers and7ramflat washers GrillHead X 31 32 33 7mmlockwashers 7mmflatwashers 1 4 20x1 2 screws Qty 4 Qty 4 Qty 4 464310608 464310808 17 ...

Page 18: ...ge nuts C A B 36 31 RightSideShelf 31 36 8 1 4 20xl 2 screws 7mmFiberWasher 1 4 20FlangeNut Qty 4 Qty 4 Qty 4 FasciaRight Side Shelf Attachfasciaandsideshelftofireboxwith 1 8x3 8 self tap screw Tightenupside shelfto fireboxwithanother 1 8x3 8 self tap screw betweenmountingbracketandfascia CAUTION Fascia smustbe securelytightenedtofirebox tosafely movegrill T 17 8x3 8 self tapscrew Qty 2 Fascia Rig...

Page 19: ...hsideburner shelfwith 4 1 4 20flange nuts C Attachfasciato fireboxwith 1 8x3 8 self tap screw D Tightenupsideburnersideshelftofireboxwithanother 1 8x3 8 self tap screw betweenmountingbracketandfascia D CAUTION Fascia smustbesecurelytightenedto fireboxto safelymovegrill C A Sideburner Shelf 8 31 17 36 1 4 20xl 2 screws 8x3 8 7mmFiberWasher Qty 4 self tapscrews Qty 4 Qty 2 36 31 8 1 4 20FlangeNut Qt...

Page 20: ...burnerintoshelf Makesurevalveis insidesidebumertube Attachsideburnerwith 2 8 32x3 8 screwsto the drippan as shown B Under sidebumershelf install burnerclip to sideburnertube and valve as shown C Presssideburnercontrolknobonto stem D Undersideburnershelf attachsideburnerignitionwire to electroldeas shown E 57 Stem SideburnerBezel BurnerClip Lookingunderneathsideburner assembly 45 Valve SideburnerKn...

Page 21: ...elf attachwith 4 8 32x3 8 screws and 8 32flange nuts B SideburnerHandle 44 45 46 47 48 10 24x3 8 Screws 8 32x3 8 Screws 8 32FlangeNuts 5mmIockwashers 5mmflatwashers Qty 2 Qty 4 Qty 4 Qty 2 Qty 2 SideburnerLid Sideburner Grateor Griddle Placesideburnergrateor griddleontosideburnerbody Sideburner Griddle SidebumerGrate 464310608 464310808 21 ...

Page 22: ...Insertendsof SwingAwaypivotwire intoholesinsidesd grill lid Insertendsof SwingAwaylegwire into holesin sidesof firebox NOTE Pivotandlegwires runningside to side shouldbe underwiresrunningfront to back If PivotWire pivotandlegwiresareontop SwingAwayis installed upside down Away Unscrewignitorcap andplaceAAbatteryinto LegWire ignitorslotwithpositiveend facingoutward Screw ignitorcaponto ignitor 22 4...

Page 23: ...th an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator PlaceLP tank into hole in bottom shelf with tank collar opening facing to side as shown Finger tighten tank thumbscrew to hold LP tank securely in place SeeUseand Caresection to correctly LeakTest and perform the Burner FlameCheck CAUTIO Failureto installtank correctly mayallow gas ho...

Page 24: ...LPtankvalvenotfully connected ELECTRICALISSUES Electrode crackedor broken sparksat crack Electrode tip not in properposition Wireand orelectrodecoveredwith cookingresidue Wiresarelooseordisconnected Wiresareshorting sparking between ignitorandelectrode Turnoffcontrolknobsand LPtankvalve Leavelidopento allow flamesto diedown Afterfire is out andgrillis cold removeburner and inspectfor spidernestsor...

Page 25: ...aceignitor Inspectwireinsulationandproperconnection Replacewiresif insulationis broken See Match Lighting sectionof UseandCare Checkfor gas inLPtank Turnoff knobs wait30secondsandlight grill Ifflamesarestilllow turnoff knobsand LPtankvalve Disconnectregulator Reconnect regulatorandleak test Turnon LPtankvalve wait30 secondsand thenlightgrill Turnoff knobsandLPtankvalve Disconnect couplingnutfrom t...

Page 26: ...ght direction Isthe gaptoo big Areoutputconnections on andtight Ifpossible observegrillin darklocation Operate ignitionsystemandlookfor arcingbetweenoutputwires andgrillframe Allsparkspresentbutweak or at slowrate Hasmoistureaccumulated onelectrodeand orin burner ports Inspectelectrodesfor cracks Installbattery makesure that and connectors are orientedcorrectly with endup and enddown Replacebatter...

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