Kenmore 415.30810800, Use And Care Manual

Page 1: ...roductive harm CAUTION Read and follow all Safety Statements Assembly instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting Assembly Questions Call 1 800 241 7548 Parts Ordering Call 1 800 4 MY HOME To Instal...

Page 2: ...nq this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Pro...

Page 3: ...y or night or schedule a service appointment online The Repair ProtectionAgreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call...

Page 4: ...counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP TankValve Safety Cap RetainerStrap A disconnected LP tank i...

Page 5: ... Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Usea clean paintbrush and a 50 50 mild soap and water soluti...

Page 6: ...5 and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and causea leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a ...

Page 7: ...and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is no...

Page 8: ... position Before Your First Cookout Light burners check to make sure they are lit close the lid and warm up grill on HIGH for 15 minutes This curing of paint and parts will produce an odor only on first lighting Burner Flame Check Light burner rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Always check flame prior to each use If only low flame is see...

Page 9: ...Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain grates Because of glass like composition most residue can bewiped away with baking soda water solution or specially formulated cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive clean...

Page 10: ...Store in dry location o When LP tank is connected to grill store outdoors in well ventilated space and out of reach of children o Cover grill if stored outdoors o Store grill indoors ONLY if LP tank is turned offand disconnected removedfrom grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill Food Safety Food safety is a very...

Page 11: ...ingSideShelf RF LB 80010073 MountingSideShelf LF RB 80010074 1 4 20x1 1 4 Screw 80015911 1 4 20xl 2 Screw 80015911 1 4 20FlangeNut 80015911 K_ Qty Description Part 42 1 SideBurnerPan 80006246 43 1 SideBurnerAssembly 80015910 44 1 Grate SideBurner 80009728 45 1 SidebumerClip 80015911 46 1 WingNut 80015911 47 3 8X3 8 Self Tap Screw 80015911 48 2 LowerHinge 80012696 49 2 UpperHinge 80012695 50 1 Lid ...

Page 12: ... I _ 4 _ 12 466810608 ...

Page 13: ...ePin Qty 2 12 11 HitchPin _Brace Qty 2 LeftFrontLeg Curve 13 S UpperLeg 12 10 24x1 1 4 Screw Cff LeftBack Leg Qty 2 o Straight _ 12 10 A 13 10 24FlangeNut Qty 2 Right Leg Placeotherupperlegas shown Attachupperlegand rightfront leg curve with 10 24x1 1 4 screw and 10 24flange nut Thenattachupperlegandright backleg straight with 10 24x1 1 4 screw and 10 24flange nut Do not tighten Attachsupportbrack...

Page 14: ...xclusionWire D Upperand Lower Panels Lay front legs down on the floor Fit upperpanelwithtwotabsbetweenlegs Attachwith 10 24x2 screws and 10 24 flange nuts Fit lowerpanelaroundtankexclusionwire andattachwith 10 24x2 screws and 10 24flange nuts 17 10 24x2 Screw Qty 8 13 10 24Nut Qty 8 13 UpperPanel LowerPanel 17 14 466810608 ...

Page 15: ...e nuts Back Brace 12 10 24x1 1 4 Screw Qty 6 13 10 24FlangeNut Qty 6 Remove screws and nuts to attach back brace BackBrace Wheels Turnassemblyupsidedown Insertaxlerodthroughwheel legsandotherwheel Attachwitha wheelbushingandhitchpin 21 WheelBushing7 Qty l 11 Axle Rod HitchPin Qty l Cone side of wheel against leg Wheel 466810608 15 ...

Page 16: ...ControlPanel _ 10 24x2 Screw Qty 8 UpperFirebox Support 13 10 24FlangeNut Qty 8 Valve Hose Regulatorand Electronic ignitionModule Attachvalve hose regulator assemblyto controlpanelwith 10 24x1 2 screws A Removeignitorcapandplastichexnutfrom ElectronicIgnitionmoduleassembly Insertmoduleintotheopeningoncontrolpanel andattachwiththe removedhexnut PlaceAA batteryintomoduleslotwithpositiveend facingout...

Page 17: ...shieldwith 10 24x1 2 screws and 10 24flange nuts HeatShield 27 27 10 24Xl 2 Screw Qty 2 13 10 24FlangeNut Qty 2 Tank Retainer Inserttankretainerintoside braceandsecurewithwingscrew 30 Wing Screw Qty l S Retainer 466810608o17 ...

Page 18: ...e burner tubesare correctly engaged If burneris notleveledfromleftto right adjustthe twoscrewsattachingvalvestemsto controlpanel Attachignitorwireto ignitor B Attachfireboxwith 10 24x1 2 screws 5ramfiber washers and 10 24flange nuts C Pushcontrolknobsonto valvestems C A Burner Assembly a 27 34 13 Firebox 10 24X1 2 Screw 5mmFiberWasher 10 24FlangeNut Qty 6 Qty 6 Qty 4 Valve Burner Tube Ignitor wire...

Page 19: ...nuts Do notfullytighten Attach mountingbrackets to frontof leg with1 4 20x1 2 screws B Fullytightenallscrews Repeatabovestepsto attachsideburnershelfto cart 39 1 4 20x1 1 4 Screw Qty 4 27 40 41 10 24x1 2 1 4 20xl 2 1 4 20FlangeNut Screw Screw Qty 4 Qty 8 Qty 4 A MountingBracket ShelfSuppod SideShelf Without Hole 41 4O 466810608 19 ...

Page 20: ...r Insertoneend of burnerclip into holein sideburnertubeandhookotherendaroundvalvemanifold Attachsideburnerignitorwire C Presssideburnercontrolknobontovalvestem andsideburnergrateontoshelf D 6O 61 8 32x3 8 5mmID 9ramOD Screws FiberWashers Qty 2 Qty 4 47 8x3 8 Self Tap Screws Qty 3 SideburnerValve A Sideburner 61 60 45 Sideburner Clip Qty l 46 WingNut Qty l Correctly assembled burner to valve engage...

Page 21: ...pper Hinges Attachhandleto lidwith5 5ramID 19mmODfiber washers 5 5mmID 19ramODflat washersand 10 24x3 4 screws Attachupperhingesto backof lidwith 10 24x1 2 screws 5ramfiber washers and 10 24flange nuts Hingesshouldcurve downward when properlyinstalled 27 34 13 10 24xl 2 5mmFiberWashers 10 24FlangeNut Screws Qty 8 Qty 4 Qty 4 Handte_ iii _ 5 5mm FiberWashers 10 24x3 4 Screws Qty 2 5 5mmID 19mmOD 5 ...

Page 22: ...ox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins See inset 10 HingePins Qty 2 11 HitchPins Qty 2 HeatDiffuser Place heat diffuser over screws in firebox HeatDiffuser 22 466810608 ...

Page 23: ...votwire intoholesin sidesof grill lid Insertendsof SwingAwaylegwire into holesinsidesof firebox NOTE Pivotand legwires runningside to side shouldbe underwiresrunningfront to back If pivotandlegwiresareon top SwingAwayis installedupside down PivotWire SwingAway LegWire 466810608 23 ...

Page 24: ...r SeeUseand Care section to correctly Leak Test and perform the Burner FlameCheck Tankcollaropeningmustfaceto frontof grill Loosenwing nutfromtankretainerbracket Set bottomof tankinto notchesinthe tankbracket Fit tankretainerbracketontotankcollarand tightenthe wingnut E CAUTioN Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose ...

Page 25: ...utandLPtankvalvenotfully connected ELECTRICALISSUES Electrode crackedor broken sparksat crack Electrode tip not in properposition Wireand orelectrodecoveredwith cookingresidue Wiresarelooseordisconnected Wiresareshorting sparking between ignitorandelectrode Turnoffcontrolknobsand LPtankvalve Leavelidopento allow flamesto diedown Afterfire is out andgrillis cold removeburner and inspectfor spiderne...

Page 26: ...Replaceignitor Inspectwire insulationandproperconnection Replacewiresif insulationis broken See Match Lighting sectionof UseandCare Checkfor gas inLPtank Turnoff knobs wait30secondsandlight grill Ifflamesarestilllow turnoff knobsand LPtankvalve Disconnectregulator Reconnect regulatorandleak test Turnon LPtankvalve wait30 secondsand thenlightgrill Turnoff knobsandLPtankvalve Disconnect couplingnutf...

Page 27: ...odescrackedor broken sparksat crack Checkto insurethreadsare properlyengaged Button shouldtravelupand down withoutbinding Ifno sparksaregenerated withnew batteryandgood wireconnections moduleis faulty Areoutputconnections on andtight Areoutputconnections on andtight Ifpossible observegrill in dark location Operate ignitionsystemandlookfor arcingbetweenoutputwires andgrillframe All sparkspresentbut...

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