Kenmore 90111, Use & Care Manual

Page 1: ...Model 466220111 Nov 25 10 Use Care Guide Model 90111 Kenmore Liquid Propane Gas Grill MD P N G550 001 040801 Sears Canada Inc Toronto ON M5B 2C3 www sears ca MC ...

Page 2: ...es with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically grounded in accordance with local codes or N...

Page 3: ... Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship within one year from the date of purchase call to arrange for free repair or replacement if repair proves impossible Five Year Limited Warranty on Burners For five years from the date of purchase any burner that rusts through will be replaced free of charge After the first year from the date of purchase ...

Page 4: ...PD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety...

Page 5: ... appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Dama...

Page 6: ...ing by calling customer services for replacement parts at 1 800 241 7548 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot customer be stopped do not try to repair Call services for replacement parts at 1 800 24...

Page 7: ...es remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test s Keep ventilation openings in cylinder enclos...

Page 8: ...en each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valv...

Page 9: ...INSIDE BURNER TUBE Correct burner to valve engagement Remove screws Pry off electrode with a flat blade screwdriver If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill...

Page 10: ...even heating Ideal for slow roasting and baking ON OFF ON Indirect Cooking Instructions Always cook with the lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures Place food over the unlit burner s Recommendations of the Canadian Food Inspection Agency Internal Cooking ...

Page 11: ...30 3800 W2 20 1 ELECTRODE MAIN BURNER G501 0010 W2 21 3 FLAME CARRY OVER TUBE G413 0004 W2 22 1 MAIN CONTROL PANEL G550 0015 W1 23 1 ELECTRONIC IGNITION MODULE G409 0021 W1 24 1 HOSE VALVE REGULATOR G550 5200 W1 25 5 BEZEL F CONTROL KNOB G430 0027 W2 26 5 CONTROL KNOB G432 0010 W1 27 1 RIGHT SIDE SHELF G550 0400 W1 28 1 FASCIA F RIGHT SHELF G550 6801 W1 29 1 SIDEBURNER SHELF G550 0500 W1 30 1 DRIP...

Page 12: ...41 40 36 35 34 33 32 31 30 38 37 16 17 39 25 1 2 8 8 7 6 6 46 5 45 44 9 3 4 42 43 21 19 20 18 27 22 25 26 29 28 15 12 13 11 10 14 23 24 26 12 466220111 PARTS DIAGRAM 39 39 39 40 21 21 19 19 19 ...

Page 13: ...th 4 1 4 20x1 1 2 screws and 4 1 4 20 flange nuts Tighten securely Bottom Shelf to Legs 466220111 13 Qty 4 1 4 20 Flange nuts Qty 4 1 4 20x1 1 2 Screws Match Holder Right Leg Assembly Bottom Shelf F r o n t R e a r Left Leg Assembly Axle hole CAUTION When unpacking grill components two people should raise grill head from the shipping box ...

Page 14: ...l tabs for tank exclusion wires are toward the bottom of cart Hang tank exclusion wire onto front panel brackets attach other ends to bottom shelf with 2 8 32x3 8 sheet metal screws 3 Tank Exclusion Wire Back of cart 14 466220111 sheet metal screws Qty 6 8 32x3 8 sheet metal screws Qty 2 8 32x3 8 ...

Page 15: ... legs and other wheel Attach with 1 axle washer and hitch pin Hammer leg extenders into right legs Be sure to face cone side of wheel against leg 4 466220111 15 Cone side of wheel against leg Hitch Pin Qty 1 Axle Washer Qty 1 Wheel Spacer Qty 1 Axle Rod Wheel Wheel Spacer Hitch Pin Axle Washer Leg Extenders ...

Page 16: ...his step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach head to cart with 4 1 4 20x1 2 screws 1 4 20x1 2 screws Qty 4 16 466220111 ...

Page 17: ...helf Insert 4 7mm fiber washers and 4 1 4 20x1 2 screws through inside front of firebox and through outside back of firebox as shown B Attach shelf with 4 1 4 20 flange nuts C Hook side wall of shelf over support brackets on side of firebox A 1 4 20x1 2 screws Qty 4 7mm Fiber Washer Qty 4 1 4 20 Flange Nut Qty 4 466220111 17 sheet metal screws Qty 3 8 32x3 8 Back of firebox A B Right Side Shelf C ...

Page 18: ...rill Attach fascia to firebox with 3 8 32x3 8 sheet metal screws Inside firebox insert 4 fiber washers and 4 1 4 20x1 2 screws as shown B Hook side wall of side burner shelf over support brackets on side of firebox A Attach shelf using 4 1 4 20 flange nuts C 1 4 20x1 2 screws Qty 4 7mm Fiber Washers Qty 4 Qty 4 1 4 20 Flange Nuts 18 466220111 sheet metal screws Qty 3 8 32x3 8 ...

Page 19: ... and line up holes A Insert 1 of the 8 32x3 8 stainless steel screws but do not fully tighten Slip bezel under inserted screw and position as shown A Line up other hole and insert 1 8 32x3 8 through bezel and into valve Tighten both securely Place sideburner into shelf B Make sure valve into sideburner tube Attach sideburner with 1 wing nut C Under sideburner shelf install sideburner clip to sideb...

Page 20: ...l Front Grill Back Lid removed for clarity sheet metal screws Qty 2 8 32x3 8 11 Attach h over burners inside front of grill with 2 8 32x3 8 sheet metal screws eat shield Heat Shield 20 466220111 Heat Shield ...

Page 21: ... Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignit...

Page 22: ... device CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform the Burner Flame Check LP Tank Tank Thumbscrew Grease Cup Clip Grease Cup Grease Tray Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip Place the tray into the cart Failure t...

Page 23: ...y valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem See Spider Alert and Cleaning the Burner Assembly sections of this Use Care Guide Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstructi...

Page 24: ... carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect ...

Page 25: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

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