KENTMASTER 210-JB, Operator'S Manual

Page 1: ...EFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS TOOL HOG SPLITTING SAW TOOL DATA MODEL 210 JB ASSEMBLY NO 1600450 TYPE ELECTRICAL OPERATED NET WEIGHT 145 LBS 66 KG MOTOR HORSEPOWER 5HP KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 1 OF 28 ...

Page 2: ...IMMEDIATELY TO YOUR SUPERVISOR NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE TOOL NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE CUTTING PATH OF THE TOOL DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND TO TEST OR OPERATE THIS TOOL DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT S INTENDED PURPOSE WHEN OPERATI...

Page 3: ...ER AND NECK OF CARACASS MAINTENANCE ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE AND SERVICE TO THIS TOOL THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN AND DRY COMPRESSED AIR TO THE TOOL TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION GREASE ONE LOCATION USING KENTMASTER GREASE PART NO 7903070 BLADE REMOVAL AND CLEANIN...

Page 4: ...OOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM 2 USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL 3 CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION 4 OF 28 ...

Page 5: ...REV E1 8 2 13 PARTS BOOK 210 JB Figure 2 MODEL 210 JB MAIN ASSEMBLY 5 OF 28 ...

Page 6: ...WIRE BOX FOR 42V MOTOR OPTION 1 11 1301870 GASKET 1 1302650 GAKET FOR 42V MOTOR OPTION 1 12 1302150 MOUNTING PLATE 1 13 1302350 GASKET 1 1302660 GASKET FOR 42V MOTOR OPTION 1 14 1302410 FORWARD HANDLE ASSEMBLY 1 15 1302540 REAR HANDLE ASSEMBLY 1 16 1302620 WIRE BOX 1 1302630 WIRE BOX FOR 42V MOTOR OPTION 1 17 2000130 ON OFF PLATE 1 18 2000140 BOOT TOGGLE SWITCH 1 19 2000201 ELECTRO MAGNETIC BRAKE ...

Page 7: ...KE 42VDC ITEM PART DESCRIPTION QTY 1 2000220 ARMATURE ASSEMBLY 1 2 2000360 MAGNETIC COIL 42VDC 1 3 8415040 SCREW 4 42V BRAKE 0 039 AMPS 42DC 10 2000201 ELECTRO MAGNETIC BRAKE 90VDC ITEM PART DESCRIPTION 1 2000200 2000211 MAGNETIC COIL 90VDC 2 2000220 ARMATURE ASSEMBLY 3 2020010 RESISTOR 4 2506105 FEMALE QUICK DISCONNECT 5 8415040 SCREW 115V BRAKE 0 435 AMPS 90DC 10 ...

Page 8: ...BLY Figure 7 BRAKE ADJUSTMENT 8 OF 28 2000220 ARMATURE ASSEMBLY ITEM PART DESCRIPTION QTY 1 2000230 ARMATURE 1 2 2000240 RELEASE SPRING 1 3 2000250 DRIVEN HUB 1 4 5102150 RETAINING RING 1 5 8028030 SCREW 3 6 8311020 SET SCREW 2 7 8506580 WASHER 3 ...

Page 9: ... BY MOVING ARMATURE 2000220 ONTO SPLINED SLEEVE 2000211 IF USED BRAKE WITH RESISTOR GAP IS 0 027 0 686mm IF USED BRAKE WITHOUT RESISTOR GAP IS 0 050 1 27mm 4 AFTER THE GAP IS ADJUSTED TIGHTEN TWO SET SCREWS 8606080 5 USE BELLEVILLE WASHER 8712020 AS NEEDED BETWEEN SPLINED SLEEVE 1000180 AND BOLT DRIVEN SIDE 1300390 MOTOR ASSEMBLY 5HP Figure 8 5HP MOTOR ASSEMBLY KENTMASTER MFG CO INC 1801 SOUTH MOU...

Page 10: ...Y 220V 3PH 60HZ 5HP 15 0AMPS 1600940 220 360 2340040 MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR 210 JB MOTOR ASSEMBLY 16009__ MOTOR ASSEMBLY 5HP ITEM PART DESCRIPTION QTY 1 OPTIONS STATOR 1 2 1000070 MOTOR FRONT END BELL 1 3 1000190 CLAMP 1 4 1300070 HOUSING REAR MOTOR BRG 1 5 1300390 SPLINE BOLT DRIVE 1 6 1300710 HOUSING FRONT MOTOR BRG 1 7 1302173 HANGER 1 8 1600660 ROTOR ASSEMBLY 3 HP 1 9 1...

Page 11: ...S ITEMS 4 AND 6 FIG 8 FROM SHAFT ITEM 8 FIG 8 3 PULL STATOR ITEM 1 FIG 8 OUT OF SHELL ITEM 9 FIG 8 APPLYING HEAT ABOUT 200 F 93 C TO SHELL WILL EXPAND IT STATOR WILL BE EASIER TO REMOVE TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3 KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 11 OF 28 1600660 ROTOR ASSEMBLY 5 HP...

Page 12: ...TAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 12 OF 28 1302963 POWER SUPPLY NON 42V ITEM PART DESCRIPTION QTY 1 1302635 GASKET 1 2 2001080 POWER CORD 1 3 2001160 GASKET 1 4 2001270 CABLE CONNECTOR 1 5 2001610 PLUG MALE 1 6 2001620 SOCKET FEMALE 1 7 8031070 SCREW 4 8 8507100 WASHER 4 ...

Page 13: ...MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 13 OF 28 1302962 POWER SUPPLY 115V ITEM PART DESCRIPTION QTY 1 1302635 GASKET 1 2 2001090 POWER CORD 1 3 2001160 GASKET 1 4 2001271 CABLE CONNECTOR 1 5 2001610 PLUG MALE 1 6 2001620 SOCKET FEMALE 1 7 8031070 SCREW 4 8 8507100 WASHER 4 ...

Page 14: ... TELEPHONE 626 359 8888 FAX 626 303 5151 14 OF 28 1302964 POWER SUPPLY 42V ITEM PART DESCRIPTION QTY 1 1002432 POWER CORD ASSEMBLY 4 4 1 2 1002433 POWER CORD ASSEMBLY 14 3 1 3 1302636 PLATE ADAPTER POWER CORD 42V 1 4 2001070 POWER CORD 1 5 2001160 GASKET 1 6 2001260 POWER CORD 1 7 2008240 CONNECTOR 1 8 2008241 CORD STRAIN RELIEF 1 9 2008260 CONNECTOR 1 10 8011080 SCREW 4 ...

Page 15: ...OW 1 12 7310120 HOSE ARMORED 1 13 8086020 SCREW 4 14 8211080 SCREW 1 15 8211180 SCREW 1 16 8500580 NUT 2 HANDLE DISASSEMBLY 1 In the wirebox identify wires to switch of handle assembly Identify which wires they connect with prior to removing caps Refer to wiring diagram 2 Pull out switch Item 10 Fig 16 3 The drilled hole in the housing item 1 has been filled with silicon to help keep moisture out ...

Page 16: ... 303 5151 16 OF 28 1302540 REAR HANDLE ASSEMBLY ITEM PART DESCRIPTION QTY 1 1302220 HANDLE REAR 1 2 1302230 TRIGGER REAR HANDLE 1 3 1302260 GASKET 1 4 1302270 COVER 1 5 1302290 WASHER 1 6 2000020 BOOT PUSH BUTTON 1 7 2000080 LOCKNUT 1 8 2000720 SWITCH 1 9 7018400 CAP LUBE FITTING 1 10 8030060 SCREW 4 11 8070070 SCREW 1 12 8411080 SCREW 4 13 8500100 NUT 1 14 8507090 WASHER 1 15 8613200 PIN 1 ...

Page 17: ...USING NOSE STANDARD TORQUE ITEM PART DESCRIPTION QTY 1 1300350 SLEEVE DRIVE SHAFT 1 2 1300390 SPLINE BOLT DRIVE 1 3 1302360 PINION STANDARD TORQUE 1 4 1302380 SHAFT 1 5 1302510 DRIVE HOUSING 1 6 1302530 SAW MANDREL NOSE ASSEMBLY STANDARD 1 7 3002560 RING 2 8 3204060 BEARING 1 9 3214050 BEARING 1 10 5002440 RETAINING RING 2 11 5100620 RETAINING RING 1 12 8413080 SCREW 2 13 8415120 SCREW 2 14 850616...

Page 18: ...8603050 SQUARE KEY 1 Figure 17 1302530 NOSE ASSEMBLY STANDARD TORQUE KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 18 OF 28 STANDARD TORQUE GEAR SET 1302360 BEVEL PINION GEAR SEE 1302970 1302370 BEVEL GEAR SEE NOSE 1302530 BLADE 1100 RPM NOSE DISASSEMBLY 1 Remove six screws Item 18 2 Using a 3 16 hex wrench ...

Page 19: ...RQUE ITEM PART DESCRIPTION QTY 1 1300350 SLEEVE DRIVE SHAFT 1 2 1300390 SPLINE BOLT DRIVE 1 3 1302610 PINION HIGH TORQUE 1 4 1302380 SHAFT 1 5 1302510 DRIVE HOUSING 1 6 1302531 SAW MANDREL NOSE ASSEMBLY HIGH TORQUE 1 7 3002560 RING 2 8 3204060 BEARING 1 9 3214050 BEARING 1 10 5002440 RETAINING RING 2 11 5100620 RETAINING RING 1 12 8413080 SCREW 2 13 8415120 SCREW 2 14 8506160 WASHER 2 15 8507150 W...

Page 20: ...W 6 19 8603050 SQUARE KEY 1 Figure 19 1302531 NOSE ASSEEMBLY HIGH TORQUE KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 20 OF 28 HIGH TORQUE GEAR SET 1302610 BEVEL PINION GEAR SEE 1302552 1302600 BEVEL GEAR SEE NOSE 1302531 BLADE 1000 RPM NOSE DISASSEMBLY 4 Remove six screws Item 18 5 Using a 3 16 hex wrench ...

Page 21: ...actor and overload relay please contact the Kentmaster representative Figure 20 WIRING DIAGRAM FOR JB without ATD NON 42V KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 21 OF 28 MICRO SWITCH ELECTRICAL DIAGRAM CONTROL VOLTAGE FRONT TOGGLE SWITCH ORANGE WHITE HANDLE GREEN WHITE BLUE 6 WHITE BLACK 7 ORANGE 5 DC...

Page 22: ...se contact the Kentmaster representative Figure 21 WIRING DIAGRAM FOR JB without ATD 42V KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 22 OF 28 MICRO SWITCH ELECTRICAL DIAGRAM CONTROL VOLTAGE FRONT TOGGLE SWITCH ORANGE WHITE HANDLE GREEN WHITE BLACK 1 WHITE 2 GREEN 3 DC RED RECTIFIER MOTOR DC BLACK GREEN 4 B...

Page 23: ... 359 8888 FAX 626 303 5151 23 OF 28 ENGLISH GENERAL INFORMATION MODEL 210 JB HOG SPLITTING SAW ______________________________________________________________________________ SERVICE CENTER KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 ...

Page 24: ...l tools that malfunction Be sure to disconnect tool from power supply 4 Instruct all personnel to stay clear of tool and not to stand or walk in front of or next to tool when in use 5 Point out to all personnel the dangers related to the misuse of tool and the importance of following safety procedures and instructions 6 Do not make or allow others to make alterations or modifications to this tool ...

Page 25: ...__ PLACING INTO SERVICE _____________________________________________________________________________________________________ Hazards or unsafe practices which could result in severe personal injury death or substantial property damage Hazards or unsafe practices which could result in minor personal injury product or property damage Important installation operation or maintenance information Insta...

Page 26: ...KENTMASTER Fax 64 6 8777 858 NewZealand Kentmaster com Kentmaster South Africa PTY LTD Johannesburg S Africa Unit 54 Sunnyrock Park Sunrock Close Germiston South Africa Telephone 27 11 455 3748 Fax 27 11 455 3749 SouthAfrica Kentmaster com Kentmaster UK LTD Unit 16 Avonbank Ind Centre West Town Rd Avonmouth Bristol BS11 9DE England Telephone 44 117 923 5035 Fax 44 117 932 9010 UK Kentmaster com Ke...

Page 27: ...OR ASSEMBLY 5HP 9 POWER SUPPLY 12 HANDLES 15 DRIVESHAFT HOUSING NOSE ASSEMBLY 17 WIRING DIAGRAM NON 42V 21 WIRING DIAGRAM 42V 22 NOTICE TO EMPLOYER AND PURCHASER OF TOOL 24 GENERAL INFORMATION 25 Kentmaster Worldwide Location 26 INDEX 27 FIGURES INDEX 28 KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 818 359 8888 FAX 818 303 5151 Page 27 ...

Page 28: ... Figure 12 1302962 POWER SUPPLY 115V 13 Figure 13 1302964 POWER SUPPLY 42V 14 Figure 14 1302410 FORWARD HANDLE ASSEMBLY 15 Figure 15 1302540 REAR HANDLE ASSEMBLY 16 Figure 16 1302970 DRIVE SHAFT HOUSING NOSE STANDARD TORQUE 17 Figure 17 1302530 NOSE ASSEMBLY STANDARD TORQUE 18 Figure 18 1302552 DRIVE SHAFT HOUSING NOSE HIGH TORQUE 19 Figure 19 1302531 NOSE ASSEEMBLY HIGH TORQUE 20 Figure 20 WIRING...