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38

RIGHT OVEN:

REPLACEMENT OF THE INJECTOR 

OF THE OVEN BURNER

Lift and remove the lower panel inside 

• 

the oven.
Remove  the  2  screws  securing  the 

• 

burner (fig. 10.13).
Withdraw  the  burner  as  shown  in  fi

-

• 

gure 10.14 and rest it inside the oven. 

Take  care  not  to  damage  the  wire  to 

the  ignition  electrode  and  the  safety 

valve probe.
Using a 7 mm box spanner, unscrew 

• 

the injector (indicated by the arrow in 

fig. 10.14) and replace it by the proper 

one according to the kind of gas. Then 

replace the burner repeating the abo-

ve steps in reverse order.

Ring opening

Fig. 10.15

Fig. 10.14

Fig. 10.13

RIGHT OVEN:

REGULATION  OF  AIR  SUPPLY  TO 

THE OVEN BURNER

Using  a  screwdriver,  slacken  the  screw 

securing the air flow regulation collar (fig. 

10.15)  and  rotate  the  collar  clockwise  or 

anti-clockwise to increase or reduce the air 

aperture in accordance with gas type and 

the indications in the “TABLE FOR THE 

CHOICE OF THE INJECTORS”.

Light  the  burner  and  check  the 

flame.

Summary of Contents for CK 404 G

Page 1: ...DOUBLE OVEN GAS COOKER model CK 404 G Instructions for use Installation advice Before operating this cooker please read these instructions carefully GB ...

Page 2: ...l Use of the hob burners Left main gas oven with grill Right small gas oven Cooking guide 120 minute timer Cleaning maintenance Advice for the installer Installation Gas installation Electrical installation Guarantee After Sales Service 3 4 6 7 8 9 10 13 14 15 16 17 18 23 24 25 29 30 39 40 31 42 43 ...

Page 3: ...per incorrect or illogical use of the appliance Important This appliance is designed and manufactured solely for the cooking of domestic house hold food and is not suitable for any non domestic application and therefore should not be used in a commercial environment This appliance guarantee will be void if the appliance is used within a non domestic environment i e a semi commercial commercial or ...

Page 4: ...ot to use this appliance any longer or decide to substitute another mo del before disposing of it it is recommended that it be made inoperative in an appropriate manner in accordance to health and environmental protection regulations ensuring in parti cular that all potentially hazardous parts be made harmless especially in relation to children who could play with unused appliances After use ensur...

Page 5: ...ith the regulations in force in your country If the appliance is to be scrapped remove the power cord Always use oven gloves when removing the shelves and food trays from the oven whilst hot Do not hang towels dishcloths or other items on the cooker or its handle s as this could be a fire hazard Clean the oven regularly and do not allow fat or oils to build up in the oven base or trays Remove spil...

Page 6: ...has a safety valve system fitted the flow of gas will be stopped if and when the flame should accidentally go out GAS BURNERS 1 Auxiliary burner A 1 00 kW 2 Semi rapid burner SR 1 75 kW 3 Rapid burner R 3 00 kW 4 Triple ring burner TR 3 50 kW Fig 1 1 1 COOKING HOB 1 4 3 2 2 ...

Page 7: ...ol knob 3 Rear left burner control knob 4 Front left burner control knob 5 Right small oven Oven light control knob 6 120 alarm knob 7 Left main oven Oven light control knob 8 Left main oven Gas oven gas grill control knob 9 Right small oven Gas oven control knob 10 Fig 2 1 1 10 2 3 4 5 6 7 8 9 2 CONTROL PANEL ...

Page 8: ...nob match with the symbol on the control panel to obtain symbol off symbol full on nomi nal rate symbol reduced rate The maximum aperture position per mits rapid boiling of liquids whereas the minimum aperture position allows slower warming of food or maintaining boiling conditions of liquids To reduce the gas flow to minimum rotate the knob further anti clockwise to point the indicator towards th...

Page 9: ...e the capacity of heat absorption of a liquid mass depends on the volume and the surface of the pot Fig 3 2 LIGHTING THE BURNERS To ignite the burner the following instruc tions are to be followed Press in the corresponding knob and 1 turn counter clockwise to the full flame position marked by the symbol fig 3 1 and hold the knob in until the flame has been lit In the case of a mains failure light...

Page 10: ...temperature knob is numbered from to fig 4 1 indicating the in creasing oven temperature value see ta ble 4 2 The thermostat which regulates the flow of gas to the oven burner has a safety valve which automatically shuts off the gas sup ply when the flame goes out The temperature is kept constant on the regulated value OVEN BURNER It carries out normal oven cooking The gas flow to the burner is re...

Page 11: ...ening A fig 4 3 Wait a few seconds after the burner 3 lighting before releasing the knob time of priming of the valve Close the oven door slowly and adjust 4 the burner according to the power re quired If the flame extinguishes for any reason the safety valve will automatically shut off the gas supply to the burner To re light the burner first turn the oven control knob to the off position wait fo...

Page 12: ...re releasing the knob time of priming of the valve Do not close the oven door comple tely The grill must always be used with the oven door slightly open and with shield A mounted Fig 4 7 See specific instructions in the section USE OF THE GRILL If the flame extinguishes for any reason the safety valve will automatically shut off the gas supply to the burner To re light the burner first turn the gr...

Page 13: ... any one time Grilling for longer than the recommended time may mean the ap pliance overheats Attention the oven door becomes very hot during operation Keep children away Notes The grill burner has only one setting that is full on It is important that the heat shield is fitted the correct way up as shown in the figure 4 7 IMPORTANT WARNING For best results when using the grill pla ce the shelf on ...

Page 14: ...n condition as an incorrect position or encrustment may cause an alte ration in the control of the temperature TEMPERATURE CONTROL The temperature knob is numbered from to fig 5 1 indicating the in creasing oven temperature value see ta ble 5 2 The thermostat which regulates the flow of gas to the oven burner has a safety valve which automatically shuts off the gas sup ply when the flame goes out ...

Page 15: ...i tion In case of mains failure press the knob firmly and immediately approach a lighted match or taper to the opening F fig 5 3 Wait a few seconds after the burner 3 lighting before releasing the knob time of priming of the valve Close the oven door slowly and adjust 4 the burner according to the power re quired If the flame extinguishes for any reason the safety valve will automatically shut off...

Page 16: ... cakes buns 180 4 15 20 mins Rich Fruit Cake 150 2 2 hours Scones 220 7 8 8 10 mins Whisked Sponge 190 5 25 mins BREAD PASTRY Bread Loaf 500g Flour wt 225 7 8 20 25 mins Bread Rolls 225 7 8 10 15 mins Pizza Dough 225 8 15 20 mins Shortcrust pastry 200 6 20 30 mins Quiches Flans 180 190 4 5 30 40 mins ROAST MEATS Beef medium joint 190 5 20 25 mins lb 20mins Lamb 190 5 25 30mins lb 25mins Pork 190 5...

Page 17: ...imum of 120 minutes and a buzzer will sound at the end of the countdown The knob must be rotated clockwise as far as the 120 minute position first and then set to the required time by rotating it anti clockwise 7 120 MINUTE TIMER 60 4 0 8 0 2 0 1 0 0 Fig 7 1 ...

Page 18: ...d parts must be cleaned with a sponge and soapy water or other non abrasive products Dry preferably with a microfibre or soft cloth Acidic substances like lemon juice tomato sauce vinegar etc can damage the ena mel if left too long STAINLESS STEEL ALUMINIUM PARTS AND SILK SCREEN PRINTED SURFACES Clean using an appropriate product Always dry thoroughly IMPORTANT these parts must be cleaned very car...

Page 19: ...flexible tube connecting the gas supply to the cooker It must be always in perfect condition in case of damage arrange for it to be repla ced by a suitably qualified and registered installer Gas Taps If a tap becomes stiff do not force contact your Local Service Centre BURNERS AND PAN SUPPORTS These parts can be removed and cleaned with appropriate products After cleaning the burners and their fla...

Page 20: ...20 S F C T Fig 8 1 Fig 8 2 A B T S Fig 8 3 Fig 8 4 Fig 8 5 ...

Page 21: ...wn The bottom of the oven side runner fra mes tray and rack can be removed and washed The cavity should be cleaned using a mild detergent solution and warm water Suitable proprietary chemical cleaners may be used after first consulting with the ma nufacturers recommendations and testing a small sample of the oven cavity Abrasive cleaning agents or scouring pads cloths should not be used on the cav...

Page 22: ...lammable material in the oven or in the storage compartment Do not use harsh abrasive cleaners or sharp metal scrapers to clean the oven door glass since they can scratch the surface which may result in shattering of the glass STORAGE COMPARTMENT The storage compartment is accessible through the pivoting panel fig 8 9 Fig 8 9 Fig 8 8 ...

Page 23: ... 10b Hold the door as shown in fig 8 10 Gently close the door and withdraw the lower hinge pins from their loca tion fig 8 10c Withdraw the upper hinge pins from their location fig 8 10d Rest the door on a soft surface Door Assembly Grip the door as indicated in figure 8 10 and refit it in reverse order of removing procedure Fig 8 10 Fig 8 10d Fig 8 10c Fig 8 10b Fig 8 10a ...

Page 24: ...with regulations in force in your country and in observation of the manufacturer s instructions Always disconnect the appliance from the power supply before carrying out any main tenance operations or repairs The walls surrounding the appliance must be made of heat resistant material Take care NOT to lift the oven by the door handle s Some appliances are supplied with a protective film on steel an...

Page 25: ...t The veneered synthetic material and the glue used must be resistant to a temperature of 90 C in order to avoid ungluing or deformations Curtains must not be fitted immediately behind appliance or within 500 mm of the sides It is essential that the cooker is positioned as stated below If the cooker is located on a pedestal it is necessary to provide safety measures to prevent falling out The cook...

Page 26: ... 9 2 9 3 Rest the rear of the cooker on a piece of the polystyrene packaging exposing the base for the fitting of the feet Fit the 4 legs by screwing them tight into the support base as shown in figure 9 3 Fig 9 4 Fig 9 3 Fig 9 2 LEVELLING THE COOKER The cooker may be levelled by screwing the lower ends of the feet IN or OUT fig 9 4 ...

Page 27: ...ut this manoeuvre to prevent damage to the adjustable feet fig 9 5 WARNING Be carefull Do not lift the cooker by the door handle s when raising to the upright position fig 9 6 WARNING When moving cooker to its final po sition DO NOT DRAG fig 9 7 Lift feet clear of floor fig 9 5 Fig 9 7 Fig 9 6 Fig 9 5 ...

Page 28: ...ker when fixed Wall fixing Floor fixing 3 Outline of cooker backplate at the engagement slot Stability Bracket We recommend a stability bracket is fitted to the cooker The type shown in fig 9 8 can be purchased from most plumbers merchants and do it yourself D I Y shops Fig 9 9 Fig 9 8 ...

Page 29: ...side air in which case no permanent ventilation is required For rooms with a volume greater than 10 m 3 no permanent ventilation is required Note Regardless of room size all rooms containing the appliance must have direct access to the outside air via an openable window or equivalent Where there are other fuel burning appliances in the same room BS 5440 2 2000 should be consulted to determine the ...

Page 30: ...Installed Serviced by a competent person in accordance with the current editions of the following Standards Regulations or those regulations appropriate to the geographical region in which they are to be installed Gas Safety Installation Use Regulations Building Regulations British Standards Regulations for Electrical Installation Installation and service of any gas product must be made by a suita...

Page 31: ...chnical knowledge of electricity should install the appliance He should observe the Regulations and Codes of Practice governing such installation of gas appliances Note It is recommended that the gas connection to the appliance is installed with a flexible connecting tube made to BS5386 Notes Flexible hoses can be used where the sited ambient temperature of the hose does not exceed 70 C These hose...

Page 32: ... The unused end inlet pipe must be closed with the plug interposing the gasket After connecting to the mains check that the coupling are correctly sealed using soapy solution but never a flame Gasket Fitting the 1 2 BSP male connector The male connector is already fitted on the left or right inlet pipe 1 2 BSP male Fitting the plug on the inlet pipe terminal not used Cooker manifold Right or left ...

Page 33: ...33 700 mm Rear wall Suggested area for gas mains connection 200 mm IMPORTANT PRESCRIPTIONS FOR GAS CONNECTION Fig 10 3 ...

Page 34: ...urners are conceived in such a way so as not to require the regulation of the primary air F J Fig 10 4 Auxiliary Semi rapid and Rapid burners Triple ring burner Fig 10 6 ADJUSTING OF THE MINIMUM OF THE TOP BURNERS In the minimum position the flame must have a length of about 4 mm and must re main lit even with a quick turn from the ma ximum position to that of minimum The flame adjustment is done ...

Page 35: ...0 mbar Ø injector 1 100 mm Air ring opening mm Ø injector 1 100 mm Air ring opening mm Auxiliary A 1 00 0 30 50 72 X Semi rapid SR 1 75 0 45 65 97 Z Rapid R 3 00 0 75 85 115 Y Triple ring TR 3 50 1 50 95 135 T Left Oven 3 70 0 75 92 Fully open 140 5 Left Grill 2 50 80 Fully open 120 4 Right Oven 2 20 0 63 72 Fully open 110 4 Reference value AIR VENT NECESSARY FOR GAS COMBUSTION 2 m3 h x kW BURNERS...

Page 36: ...the arrow in fig 10 8 and replace it by the proper one according to the kind of gas Then replace the burner repeating the abo ve steps in reverse order b grill burner Remove the burner by unscrewing the front screw fig 10 9 Gently suspend the burner as shown in figure 10 10 Be careful not to damage the wire of the electric ignition and the probe of the safety valve Using a 7 mm box spanner replace...

Page 37: ...rew securing the air flow regulation collar figs 10 11 10 12 and move the collar forward or backward to increase or reduce the air aperture in accordance with gas type and the indications in the TABLE FOR THE CHOICE OF THE INJECTORS Light the burner and check the flame Ring opening Fig 10 11 Ring opening Fig 10 12 ...

Page 38: ...dicated by the arrow in fig 10 14 and replace it by the proper one according to the kind of gas Then replace the burner repeating the abo ve steps in reverse order Ring opening Fig 10 15 Fig 10 14 Fig 10 13 RIGHT OVEN REGULATION OF AIR SUPPLY TO THE OVEN BURNER Using a screwdriver slacken the screw securing the air flow regulation collar fig 10 15 and rotate the collar clockwise or anti clockwise ...

Page 39: ...mm section 100 mm long unscrew of about a half turn the screw by pass G passing through the front panel hole fig 10 16 Fit the knob and let the oven heat for 10 minutes then take the knob to mini mum position 130 allowing the ther mostat to work under by pass After further removal of the knob stop slowly the screw by pass G being careful not to turn the knob rod until the flame reaches 3 4 mm high...

Page 40: ...e observe the wiring code shown below Warning This appliance must be earthed A properly earthed three pin plug fused at 3 amps to BS 1362 ASTA approved must be used As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug proceed as follows The wire which is coloured GREEN YELLOW must be connected to the te...

Page 41: ...ts of the appliance see the section Feeder cable section Connect the wires to the terminal block B as shown in the diagram in figure 11 3 or connect the phase and neutral wires to the terminal block B and the earth wire to the terminal PE as shown in figure 11 2 Take up any slack in the cable and secure with the cable clamp D Replace the cover A N B The earth conductor must be left about 3 cm long...

Page 42: ...not misused neglected or damaged it it has not been modified it is not second hand it has not been used commercially you have not fitted a plug incorrectly and you supply your receipt to show when you brought it The appliance has been installed as per the instructions contained within this booklet This guarantee does not affect your statutory rights 12 GUARANTEE ...

Page 43: ... SERVICE Descriptions and illustrations in this booklet are given as simply indicative The manufacturer reserves the right considering the characteristics of the models described here at any time and without notice to make eventual necessary modifications for their construction or for commercial needs Ser Nr Fig 13 1 ...

Page 44: ...Code 1103850 ß1 ...

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