Kenwood D40-1132-05, Service Manual

Page 1: ...IN KOREA B51 7505 00 K 482 Top View Bottom View CASE LIFTER MOTOR PULLY MAIN MOTOR ASS Y A GEAR SUB MOTOR ASS Y FFC CABLE 7 C GEAR 5 B GEAR 6 D GEAR MODE SW REEL PWB CM1 MAIN MOTOR ASS Y CM2 SUB MOTOR ASS Y PS ACTUATOR PLATE EJECT LEVER FLY WHEEL MAIN BELT CASSETTE CASE ...

Page 2: ...figure b Set the mechanism in R PLAY mode see 2 1 Manual Operation c Push B portion strongly upward with a proper tool and the Bracket will be unlocked at once If the above unlocking failed break the lock with nippers In such a case take care not to allow debris to enter the deck Reassembling a From the side of PINCH ROLLER ARM Ass y first insert D portion into a hole in 1CHASSIS Ass y b Adjusting...

Page 3: ...sembling a Rotating 7D GEAR in the deck until the position where a marker on OP PLATE Ass y travels over the pulley a lit tle b Hook PS SPRING to the PS ACTUATOR PLATE from the bottom Meeting the hole with the boss of CASE LIFTER insert a bent portion into a sector hole in the CASE LIFTER step b in previous item c Under this condition insert the PACK SLIDER so that its A and B portions come out un...

Page 4: ... position b Meeting the holes in CASE LIFTER with the holes in CASSETTE CASE as shown in figure assemble these parts c Meeting A B C with A B C respectively insert the Cassette Case obliquely Note that D portion may get stuck d When the Cassette Case becomes horizontal confirm that A B C are engaged then adjust fitting at E and F portions in Fig c in previous item and insert the Case completely St...

Page 5: ...embling a Insert the REEL Ass y into the REEL SHAFT b Insert REEL WING SPRING then a REEL CAP on it and push them until they pass through the REEL SHAFT c Under this condition insert BP WASHER CUT d Insert the FL CAPSTAN Ass y into the CHASSIS Ass y and lock with GP WASHER At this time don t forget to insert HJP WASHERS e The PINCH ROLLER Ass y is designed so as to be fit by a force and therefore ...

Page 6: ...C GEAR 7D GEAR Disassembling a As these Gears are fit forcibly to remove the Gears raise them from the bottom with a flathead screw driver while taking care not to damage other parts b As for the disassembling order first remove 6C GEAR then 5B GEAR or 7D GEAR Removed parts cannot be reused Reassembling a Fit the B GEAR forcibly with a small gear side facing up while meshing with A GEAR CM2 SUB MO...

Page 7: ... A GEAR to interfere with the edge of 1CHASSIS Ass y b In such a case meet screw holes with holes in the CHASSIS as shown in figure c Tighten E42 X 3 TAMS SCREW d Solder lead wires of M CONNECTOR Ass y 1 8 MAIN BELT CM1 MAIN MOTOR Disassembling a Disengage MAIN BELT while taking care not to dam age the back of Belt b Break the solders of two wires red and brown of M CONNECTOR WIRE connected to CM1...

Page 8: ...t is twist ed straighten the Belt with plastic tweezers etc Do not use a metallic tool which could damage the belt In engaging the Main Belt do not bring the Main Belt in contact with the edge of metallic parts to prevent a nick or scratch 1 9 OP PLATE S B PLATE Disassembling a Move OP PLATE to the front end position b Remove KPK COLOR SCREW c Dismount S B PLATE Reassembling a Insert bent portion ...

Page 9: ...the corner of hole in the Chassis as shown in figure c Mount O P PLATE Ass y so that the boss F of FR PLATE enters a slot of O P PLATE Ass y At this time the O P PLATE Ass y will be oblique because it rides on the EJECT LEVER d Under this condition move the part of OP PLATE Ass y in arrow direction and the OP PLATE Ass y will be locked by the EJECT LEVER If not locked with this part held in arrow ...

Page 10: ...R 9P G PLATE CAUTION These parts cannot be reused and they should be scrapped after removed Disassembling a Insert a flat head screwdriver under the Gear and raise it to remove the Gear from 9P G PLATE b Slide 4MAIN PLATE up to the position shown in figure c Turn and remove 9PG PLATE downward upward of CHASSIS Reassembling a Adjust the MAIN PLATE to the position in previous step b b Insert a hex p...

Page 11: ...IN PLATE so that its hole positions in the center of Chassis as shown in figure b Mount the Head Panel Ass y on the CHASSIS Ass y while taking care of four points shown in figure Leave parts under the Ass y positioned in the center where they may be in unstable state c Slide the Ass y in arrow direction If it does not slide smoothly unstable parts mentioned in step b may be shifted to either side ...

Page 12: ...ondition insert ADJUST SCREWS as shown then tighten the screws 1 16 4MAIN PLATE Reassembling a Following the disassembling flowchart if there are parts to be removed shift 4MAIN PLATE in arrow direction so that they can be removed Disassembling a Insert portions A and B into 1CHASSIS Ass y and mount the Main Plate on the CHASSIS avoiding sticking at both ends as shown in figure b Under this condit...

Page 13: ... can be oonfirmed from the fact that which marking written on the REEL PWB Ass y the tab attaching to the OP PLATE Ass y points out 2 1 2 Manual Operation in Each Mode To move a mechanism manually in each mode rotate the D GEAR by hand In such a case wear gloves for easier operation and for protection of GEARS In a manual operation take extreme care not to damage GEARS and to prevent later malfunc...

Page 14: ...ER Ass y and therefore the EJECT LEVER rmoves too Fig 3 h At the same time a bent part of CASSETTE CASE inserted in a slot of EJECT LEVER Ass y shown in Fig 4 slides along the slot so that the CASSEITE CASE lowers c The EJECT LEVER is pushed and the EJECT SW is turned OFF d The microprocessor detects this and drives the CM2 SUB MOTOR Ass y e The SUB MOTOR Ass y rotates CW and a driving force is tr...

Page 15: ...ion j The cassette tape is placed in PLAY mode Reel Rotation k As the OP PLATE moves along its slot the SB PLATE performs a seesaw motion in the center of A Thus the SB PLATE reciprocates the 4MAIN PLATE in arrow directions l As the MAIN PLATE moves the 9PG PLATE moves like a seesaw along the Z shaped slot and the slot in the Chassis m The P GEAR on PG PLATE meshes with REEL Ass y and FL CAPSTAN A...

Page 16: ...slot in OP PLATE then the HEAD moves UP p When the HEAD PANEL is placed at the PLAY position the boss of PR ACTUATOR is locked by the MAIN PLATE and the PR Actuator is swung to the F side or R side q At the same time the PR SPRING is also swung so that the PINCH ROLLER is pushed against the CAPSTAN r The CAPSTAN is driven as shown in step n and therefore the PINCH ROLLER pushed against the Capstan...

Page 17: ...en it rotates to push out the PACK SLIDER e Thus a cassette tape is pushed out by the PACK SLIDER 2 2 3 Direction Change a Which direction FWD or REW should be changed to is determined by the microprocessor that has saved current mode according to the MODE SW position then the CM2 SUB MOTOR is rotated CW REW FWD or CCW FWD REV b The OP PLATE is moved via 567B C D GEAR c Two modes FWD and REV are a...

Page 18: ...e OP PLATE via A GEAR and then 567B C D GEAR b A boss of FR PLATE enters a slot in OP PLATE and it is positioned then the F GEAR meshes with the REEL Ass y and FL CAPSTAN Ass y FF REW are attained through reciprocating motions in these two modes c A driving force of FL CAPSTAN Ass y is transmitted to the REEL Ass y via F GEAR ...

Page 19: ... bond b Adjustment Playing the mirror tape in FWD mode rotate screw A and B so as to eliminate a curl at the guides on both ends of head while looking into the mirror Play the tape in REV mode and make adjustment in the same manner Connect the head output to electronic voltmeter and insert the TCC 153 tape Play the tape in FWD mode and search the point where the output becomes maxi mum while rotat...

Page 20: ...4 45 23 65 65 66 66 67 67 33 32 10 11 1 31 30 9 9 HD1 17 15 4 22 12 12 20 5 6 7 26 48 48 49 27 893 94 61 94 92 75 D N G H C C F B E E E B G H N D Ax2 Ax2 K J J 1 2 3 A B Parts with exploded numbers larger than 700 are not supplied D40 1132 05 20 EXPLODED VIEW ...

Page 21: ...32 2B D10 4454 08 ARM SW 33 1B G01 2961 08 TORSION SPRING SA 44 1A E39 0305 08 WIRE HARNESS M CONNECTOR ASSY 45 2A J11 0632 08 CLAMPER 48 3B D01 0613 08 FLYWHEEL ASSY 49 3B D16 0616 08 BELT 52 1B D10 4385 08 ARM CASSETTE LIFTER B 53 1B J19 4953 08 CASSETTE HOLDER 54 1A G11 1861 08 CUSHION 56 1B D10 4386 08 ARM ASSY 57 1B G01 2962 08 TENSION COIL SPRING 58 1B D10 4387 08 SLIDER 61 3A J26 4037 08 PC...

Page 22: ...ECTRONICS DEUTSCHLAND GMBH Rembrücker Str 15 63150 Heusenstamm Germany KENWOOD ELECTRONICS FRANCE S A 13 Boulevard Ney 75018 Paris France KENWOOD ELECTRONICS BELGIUM N V Mechelsesteenweg 418 B 1930 Zaventem Belgium KENWOOD ELECTRONICS ITALIA S p A Via G Sirtori 7 9 20129 Milano ltaly KENWOOD IBÉRICA S A Bolivia 239 08020 Barcelona Spain KENWOOD ELECTRONICS AUSTRALIA PTY LTD A C N 001 499 074 8 Fig...