Kenwood TK-2200L, Service Manual

Page 1: ...ing or otherwise for any purpose without the prior written permission of Kenwood Disclaimer While every precaution has been taken in the preparation of this manual Kenwood assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein Kenwood reserves the right to make changes to any products herein at any t...

Page 2: ...L ACCESSORIES KSC 35 RAPID CHARGER 31 KNB 45L Li ion BATTERY PACK 31 SPECIFICATIONS BACK COVER CONTENTS Helical antenna T90 1036 05 Knob Volume K29 9309 03 Button knob PTT K29 9308 23 Knob CH K29 9318 03 Plastic cabinet assy A02 3983 03 2CH K A02 3984 03 8CH K2 Photo is TK 2200L K2 type This product uses Lead Free solder Refer to the TK 2200 service manual B51 8694 00 for any information which has...

Page 3: ... equipment near electrical blasting caps or in an explosive atmosphere This equipment should be serviced by a qualified technician only SERVICE This transceiver is designed for easy servicing Refer to the schematic diagrams printed circuit board views and alignment procedures contained within Destination Number of CH Frequency No Frequency Default CH setting RF power output CH1 151 6250MHz CH15 15...

Page 4: ...ers PC mode When data is transmitting from the transceiver the red LED lights When data is received by the transceiver the green LED lights Notes The data stored in the computer must match the model type when it is written into the EEPROM Change the transceiver to PC mode then attach the interface cable 4 3 KPG 22 KPG 22A description PC programming interface cable Option The KPG 22 22A is required...

Page 5: ...ill return to its default value Scan OFF Notes The dealer can clone data to two or more transceivers by repeating the above procedures If the transceivers Clone Mode is configured as Disabled the transceiver cannot enter Clone mode The table shown below will cover the frequency tables used for wireless cloning A unit cannot be a Source Unit if it is unprogrammed If PTT is pressed an error tone wil...

Page 6: ...emory circuit consists of the CPU IC405 and an EEPROM IC406 An EEPROM has a capacity of 8k bits that contains the transceiver control program for the CPU and data such as transceiver channels and operating features 3 Low Battery Warning The battery voltage is checked using by the microprocessor The transceiver generates a warning tone when the battery voltage falls below the warning voltage 2 show...

Page 7: ... 6300 J 8 0 80 800 8000 K 35 V EX C C 7 3 F S L 1 H 0 0 0 J Refer to the table above 1 Type 2 Shape 5 Voltage rating 4 Temp coefficient 3 Dimension 6 Value 7 Tolerance 7 6 5 4 3 2 1 EX C K 7 3 F F 1 H 0 0 0 Z 7 6 5 4 3 2 1 Chip CH RH UJ SL Chip B F Chip resistor Carbon EX R D 7 3 E B 2 B 0 0 0 J 7 6 5 4 3 2 1 RESISTORS Chip B F Carbon resistor Normal type EX R D 1 4 B B 2 C 0 0 0 J 7 6 5 4 3 2 1 1...

Page 8: ...0B CHIP C 4 0PF B C41 CK73GB1H682K CHIP C 6800PF K C42 CC73HCH1H060B CHIP C 6 0PF B C43 CC73HCH1H150J CHIP C 15PF J C44 CK73HB1H471K CHIP C 470PF K C45 CK73GB1A105K CHIP C 1 0UF K C47 CC73HCH1H101J CHIP C 100PF J C48 CK73HB1H471K CHIP C 470PF K C49 CC73HCH1H101J CHIP C 100PF J TX RX UNIT X57 6880 XX 12 K 13 K2 1 1A A02 3983 03 PLASTIC CABINET ASSY 2CH K 1 1A A02 3984 03 PLASTIC CABINET ASSY 8CH K2...

Page 9: ...PF J C140 CC73GCH1H101J CHIP C 100PF J C141 CC73GCH1H200G CHIP C 20PF G C142 CC73GCH1H150J CHIP C 15PF J C143 CC73GCH1H100C CHIP C 10PF C C144 CC73GCH1H820J CHIP C 82PF J C146 CK73GB1H102K CHIP C 1000PF K C147 CK73HB1H102K CHIP C 1000PF K C148 CK73GB1H102K CHIP C 1000PF K C149 CC73GCH1H240J CHIP C 24PF J C150 CC73GCH1H220J CHIP C 22PF J C151 CK73GB1H102K CHIP C 1000PF K C153 154 CC73GCH1H100C CHIP...

Page 10: ...CHIP C 1000PF K C403 CK73GB1C104K CHIP C 0 10UF K C405 CC73GCH1H101J CHIP C 100PF J C407 CK73HB1H102K CHIP C 1000PF K C409 410 CK73GB1A105K CHIP C 1 0UF K C411 CK73HB1H102K CHIP C 1000PF K C415 CK73HB1H471K CHIP C 470PF K C417 CK73GB1A105K CHIP C 1 0UF K C418 419 CK73HB1H102K CHIP C 1000PF K C421 CK73GB1A105K CHIP C 1 0UF K C426 427 CK73GB1A105K CHIP C 1 0UF K C428 429 CK73HB1H102K CHIP C 1000PF K...

Page 11: ...37 RK73HB1J101J CHIP R 100 J 1 16W R38 RK73HB1J181J CHIP R 180 J 1 16W R39 RK73HB1J151J CHIP R 150 J 1 16W R40 RK73HB1J101J CHIP R 100 J 1 16W R41 RK73HB1J154J CHIP R 150K J 1 16W R42 RK73HB1J472J CHIP R 4 7K J 1 16W R43 RK73HB1J101J CHIP R 100 J 1 16W R44 RK73HB1J102J CHIP R 1 0K J 1 16W R45 46 RK73HB1J332J CHIP R 3 3K J 1 16W R47 RK73HB1J470J CHIP R 47 J 1 16W R48 RK73HB1J331J CHIP R 330 J 1 16W...

Page 12: ...CHIP R 100 J 1 10W R347 RK73GB2A104J CHIP R 100K J 1 10W R348 RK73GB2A563J CHIP R 56K J 1 10W R349 RK73GB2A333J CHIP R 33K J 1 10W R350 RK73HB1J000J CHIP R 0 0 J 1 16W R354 355 RK73HB1J103J CHIP R 10K J 1 16W R357 RK73HB1J000J CHIP R 0 0 J 1 16W R360 RK73HB1J000J CHIP R 0 0 J 1 16W R365 RK73HB1J473J CHIP R 47K J 1 16W R388 RK73HB1J000J CHIP R 0 0 J 1 16W R403 RK73GB2A101J CHIP R 100 J 1 10W R404 R...

Page 13: ...E FET Q107 RT1N141U TRANSISTOR Q108 2SK1824 A FET Q109 RT1P441U TRANSISTOR Q202 RT1P441U TRANSISTOR Q203 2SC4649 N P TRANSISTOR Q204 205 3SK318 FET Q301 RT1P141U TRANSISTOR Q302 2SC4919 TRANSISTOR Q303 RT1N441U TRANSISTOR Q304 2SA1362 F GR TRANSISTOR Q305 RT1N441U TRANSISTOR Q306 2SK3577 A FET Q316 2SK3577 A FET Q317 318 2SK1824 A FET Q401 402 RT1N141U TRANSISTOR Q403 404 CPH3317 FET Q405 RT1P237U...

Page 14: ...30 2606 48 E N83 2005 48 TX RX Unit 50 6 11 9 20 19 10 37 23 E E Ex2 Ex2 E E 21 Ex2 45 33 18 2 Dx2 25 15 E 26 32 28 22 14 31 31 55 C C 38 49 B 5 A 34 36 57 46 35 51 52 16 17 29 47 53 1 CF201 24 7 30 56 3 12 K Note If a part reference number is listed in a box on the exploded view of the PCB that part does not come with the PCB These parts must be ordered separately ...

Page 15: ...LIP J29 0734 05 4 CAP SP MIC B09 0680 03 42 PROTECTION BAG H25 0085 04 40 PACKING FIXTURE H12 4221 05 54 SCREW SET N99 2046 05 44 HOLDER SP MIC J19 5472 03 59 CHARGER W08 0988 05 8 INSTRUCTION MANUAL B62 1978 00 700 KNB 45L Li ion BATTERY PACK 60 AC ADAPTER AC120V W08 0989 05 701 WARRANTY CARD 702 PAMPHLET 58 HELICAL ANTENNA T90 1036 05 ...

Page 16: ...o 10V DC DVM Input Impedance High input impedance for minimum circuit loading 5 Oscilloscope DC through 30MHz 6 High Sensitivity Frequency Range 10Hz to 1000MHz Frequency Counter Frequency Stability 0 2ppm or less 7 Ammeter 5A 8 AF Volt Meter Frequency Range 50Hz to 10kHz AF VTVM Voltage Range 1mV to 10V 9 Audio Generator AG Frequency Range 50Hz to 5kHz or more Output 0 to 1V 10 Distortion Meter C...

Page 17: ... 5 QT 250 3Hz QT 250 3Hz 6 DQT D023N DQT D023N 7 DQT D754I DQT D754I 8 DTMF 159D DTMF 159D 9 None DTMF tone 9 Preparations for tuning the transceiver Before attempting to tune the transceiver connect the unit to a suitable power supply Whenever the transmitter is tuned the unit must be connected to a suitable dummy load i e power meter The speaker output connector must be terminated with a 8Ω dumm...

Page 18: ... Low Deviation meter demodulation Wide High Oscilloscope wave into 3 points AG square waves LPF 3kHz AF VTVM HPF OFF PTT ON Narrow TEST CH Center PTT ON ADJUSTMENT Common Section Item Condition Measurement Adjustment Specifications Test equipment Terminal Parts Method Remark 1 Setting 1 BATT terminal voltage 7 5V 2 SSG standard modulation Wide MOD 1kHz DEV 3kHz Narrow MOD 1kHz DEV 1 5kHz 2 VCO loc...

Page 19: ...mming 0 80kHz 40Hz Adjust Low Software KPG 88D Wide High 3 points LPF 3kHz HPF OFF PTT ON Narrow TEST CH Center 0 40kHz 40Hz PTT ON 8 DQT deviation TEST CH Center 0 75kHz 40Hz Adjust Low Wide High 3 points LPF 3kHz HPF OFF PTT ON Narrow TEST CH Center 0 40kHz 40Hz PTT ON 9 DTMF deviation TEST CH Center 3 0kHz 100Hz Adjust LPF 15kHz Wide HPF OFF PTT ON Narrow TEST CH Center 1 5kHz 100Hz PTT ON 10 M...

Page 20: ...123 dBm 0 16µV SSG MOD 3 0kHz Narrow TEST CH Center SSG output 122 dBm 0 18µV SSG MOD 1 5kHz 4 SQL9 TEST CH Center Tight Low Writing High Wide SSG output 117 dBm 0 3µV SSG MOD 3 0kHz Narrow TEST CH Center SSG output 116 dBm 0 35µV SSG MOD 1 5kHz 5 BATT BATT terminal voltage 5 9V DVM ANT Write BATT terminal detection BATT terminal voltage 5 9V Writing Receiver Section Item Condition Measurement Adj...

Page 21: ...7 R18 R19 R20 C901 R21 R22 R2 R365 R26 F401 Q8 R30 R31 R1 R2 R3 R4 R5 R6 R8 R9 R42 VR1 C351 C352 C354 C355 Q405 Q407 D G S Q408 L401 L402 L403 L404 X2 C10 C11 C13 R203 C19 BATT 1 100 25 26 50 51 75 76 1 3 4 5 1 4 5 8 D G S 5M 5C 1 10 11 20 PCTV BPF CV TK 2200L PC BOARD TX RX UNIT X57 6880 XX 12 K 13 K2 Component side view J79 0047 09 Ref No Address IC1 9G IC101 4M IC302 8P IC401 4C IC403 8A IC404 ...

Page 22: ...L12 R334 R140 R335 R141 R336 R142 R143 R339 R340 R341 R342 R344 R345 R346 R347 R348 R349 R350 C126 C901 C902 R25 R26 C138 Q8 C334 C140 R30 C335 R31 C336 C146 C148 C340 C341 C342 C343 C344 C345 C346 D102 Q401 Q402 IC101 IC302 1 5 6 10 BPF D G S 5MS OPTDET PTT RXD MICIN MIC TXD AE SPO SPI NC B 1 4 5 8 SB S S D D G G CN13 ANT J79 0047 09 SP SP EN5 EN4 EN3 GND EN2 EN1 GND SP2 SP1 SB B TX RX UNIT X57 6...

Page 23: ...0 C901 R21 C902 R22 R25 R365 R26 C138 F401 Q8 C334 C140 R30 C335 R31 C336 R1 R2 C146 R3 R4 C148 R5 R6 R8 C340 R9 C341 C342 C343 C344 C345 C346 R42 VR1 C351 C352 C354 C355 D102 Q401 Q402 Q405 Q407 D G S Q408 IC101 L401 L402 L403 L404 IC302 1 5 6 10 X2 C10 C11 C13 R203 C19 BATT 1 100 25 26 50 51 75 76 1 3 4 5 1 4 5 8 D G S 5M 5C 1 10 11 20 PCTV BPF CV D G S 5MS OPTDET PTT RXD MICIN MIC TXD AE SPO SP...

Page 24: ...110 C111 L25 R343 C115 C116 C117 C118 C119 C120 C121 C123 C124 C125 C128 C130 C132 C133 C134 C135 C136 C137 Q4 G D Q5 C139 C141 R32 C142 C143 C338 R34 C144 C339 R35 R36 C147 C149 R40 C150 C151 C153 C154 C348 C155 C156 C157 R47 C158 C159 C160 R50 D101 R145 D103 D104 D105 D106 Q204 1 2 3 4 Q205 L202 L205 L207 L209 L210 L211 L213 L214 J79 0047 09 G D S S 1 3 4 2 PTT RXD J301 EXT SP EXT MIC TXD AE SPI...

Page 25: ...R101 103 D10 R305 R306 R307 R308 R310 R311 R312 R313 R314 L1 R315 R316 L3 R317 R318 L5 R319 L7 L8 L9 R320 R321 R322 R323 R324 R325 R326 R327 R328 R329 L10 L11 L13 L14 R330 C101 R331 R332 L17 L18 L19 L20 L21 L22 L23 C304 L24 L25 C306 IC2 C307 C308 C309 C310 C311 C312 C313 C314 C315 R12 C316 R13 C317 R14 C318 C319 R17 C320 C321 C322 C323 C324 R360 C325 C326 C327 R23 C328 Q1 C329 Q2 Q3 G S D R27 Q4 G...

Page 26: ...6 L17 L18 C104 TH101 L19 C105 C107 R337 C108 R144 C109 L20 L21 L22 L23 C110 C304 L24 C111 L25 C306 IC2 C307 R343 C308 C309 C115 C116 C117 C118 C119 C310 C311 C312 C313 C314 C120 C315 C121 R12 C316 R13 C317 C123 R14 C318 C124 C319 C125 R17 C128 C320 C321 C322 C323 C324 C130 R360 C325 C326 C132 C327 C133 R23 C328 C134 C135 Q1 C329 C136 Q2 C137 Q3 G S D R27 Q4 G D S Q5 C139 Q6 Q7 L50 C330 Q9 C331 C33...

Page 27: ...oUTPUT 4 VCC R18 0 R436 0 R437 47k R438 47k VR1 68k R32 0736 05 CP404 47Kx2 CN401 1 B 2 SB 3 SP1 4 SP2 5 GND 6 EN1 7 EN2 8 GND EN3 EN4 EN5 IC403 BD4840FVE 1 VoUT 2 SUB 3 NC 4 GND 5 VDD IC404 BD4845FVE 1 VoUT 2 SUB 3 NC 4 GND 5 VDD IC402 XC6204B502MR 1 VIN 2 VSS 3 CE 4 NC 5 VoUT IC401 XC6204B502MR 1 VIN 2 VSS 3 CE 4 NC 5 VoUT C415 470p KTC4082 Q1 L5 560n CPH3317 Q403 C443 0 47u L1 4 7u L7 CPH3317 Q...

Page 28: ...C 16 INT 17 TCLK DTRDO 18 RDF FD 19 SCLK 20 DI O 21 TDATA DTRCLK 22 23 24 QTVCO 25 DTRLOADN 26 1 2OSC 27 PTT 28 QTTCXO 29 TXD 30 RXD 31 GND 32 APCSW 33 34 35 DCSW 36 TX_W N 37 RX_SW 38 TX_SW 39 GND 40 PLL_UL 41 PLL_STB 42 PLL_DAT 43 PLL_CLK 44 VCC 45 RX_W N 46 EN5 47 EN4 48 EN3 49 EN2 50 EN1 51 OPTDET 52 AF_CONT 53 CALLING ALERT SW 54 DTMF SW 55 56 57 58 59 60 VCC 61 62 VSS 63 GND 64 GND 65 66 67 ...

Page 29: ...0 C440 1 5p C228 10p R306 1k R317 470k Q301 RT1P141U R319 56k R320 3 3k R323 56k C327 100p R322 180k D302 RB706F 40 D303 DAN222 TH203 100k XF201 L71 0619 05 1 IN 2 OUT 6 5 4 3 C318 4 7u6 3 R445 0 R446 0 R360 0 C332 470p R219 560 R103 0 R48 330 C107 1000p L105 150n L104 27n R50 4 7k C86 1000p L103 R110 330 C101 1000p L107 27n C227 1000p C105 1000p C116 22p D202 HSC277 C115 1000p C118 100p R117 220k...

Page 30: ...R228 1M D203 1SV305F L210 C249 1000p R240 0 L211 56n R223 82k C269 33p C253 4 5p R233 220 C250 4p C241 1000p R242 1M L204 560n R241 1M C254 27p C264 4p C260 1000p R239 47 R221 1k C232 0 01u C263 10p C242 0 1u R225 82k L213 56n C252 1000p R234 100k C247 4p B C245 470p C271 11p C268 C265 33p C270 4p C238 12p C267 C236 1000p D205 1SV305F R231 47 R237 180k L214 47n C255 4 5p B 3SK318 Q205 C244 4p B R2...

Page 31: ...GV 1 VCC1 2 IN 3 IN 4 GND 5 SW1 6 SW2 7 OUT 8 VCC2 R47 47 C158 22p R123 82 R122 47k D103 HVC131 2SC5108 Y F Q9 R109 15 L111 1u C119 27p D104 HVC131 C135 1u R107 560 R114 68k C85 1000p C156 12p C154 10p L118 7T C82 1000p C120 1000p C147 1000p C110 1000p R101 12k C136 27p C160 33p R124 82k R111 330 R112 18 R136 270 C111 1000p R119 330 R116 15 R108 1 5k C109 0 1u R217 4 7k C222 1000p C233 2p B C230 8...

Page 32: ...362 F GR Q303 RT1N441U AGC DET Q302 2SC4919 D303 DAN222 D302 RB706F 40 D301 RB706F 40 VOX MOD DTRLOADN TDATA DTRCLK STD TCLK DTRDO DI O RDF FD SCLK DIR 5M EN1 EN2 EN3 EN4 LPF QTVCO LPF QTTCXO Q202 RT1P441U 5C INT IC404 BD4845FVE INT PROTECT D402 1SR154 400 SB PROTECT D401 RB521S 30 RESET RESET AVR X57 688 IC401 XC6204B502MR 5C DC SW Q405 RT1P237U T111 AVR DC 5R SW 5R_C X2 L78 1414 05 7 37MHz EEPRO...

Page 33: ...EDTX LEDRX CALLING ALERT SW DTMF SW BATT XIN XOUT PF2 PF1 PTT 5M MICROPROCESSOR IC405 30622MAPXXXGU LED GREEN LED RED SB SB SW DC SW DC D404 B30 2157 05 D403 B30 2156 05 Q401 RT1N141U LEDTX LEDRX TH_DET D11 MA2S111 F APCSW Q103 2SK2596 D101 D202 HSC277 SW SW Q105 2SK879 Y F PCTV AMP AMP SW Q108 2SK1824 A SW 5C IC101 TA75W01FUF CURRENT Q9 2SC5108 Y F D103 D104 D105 D106 HVC131 DC AMP Q107 RT1N141U ...

Page 34: ...04 0dBm 290mV 29mV 16mVrms 102mVrms 3 9dBm 14 8dBm 31 4dBm 2 0W 3 7dBm Q203 LPF Receiver Section Transmitter Section LEVEL DIAGRAM To make measurements in the AF section connect the AC level meter ANT input 53dBm 1kHz FM 3kHz DEV WIDE In the RF section use 1000pF coupling capacitor The display shows the SSG input value required to obtain 12dB SINAD without local level AG is set to the MIC input be...

Page 35: ...mm 3 3 8W x 1 45 64 x 4D inches Weight Charger only Approx 90g 0 2 lbs Specifications KNB 45L Li ion BATTERY PACK OPTIONAL ACCESSORIES External View External View Schematic Diagram Thermistor 10kΩ 0 5 Diode PCBA DISCHARGE TERMINAL SIDE REAR CHARGE TERMINAL SIDE Voltage 7 4V 3 7V x 2 Battery capacity 2000mAh Specifications ...

Page 36: ...µV Narrow Selectivity 70dB Wide 60dB Narrow Intermodulation 65dB Wide 60dB Narrow Spurious Response 65dB Audio Power Output 500mW at 8Ω less than 10 distortion Transmitter Measurements made per TIA EIA 603 RF Power Output 2W 1W Spurious and Harmonics 65dB Modulation 16K0F3E Wide 11K0F3E Narrow FM Noise 45dB Wide 40dB Narrow Audio Distortion Less than 5 SPECIFICATIONS 2967 3 Ishikawa machi Hachioji...