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KD GEMINI – INSTALLATION/OPERATION MANUAL 

 

KD Gemini

 

 

 

May-06 

13

OPENING HEIGHTS 

 from floor 

Burner c/l 

11 5/8”   (295 mm) 

Smoke pipe c/l 

39 3/16”   (995 mm) 

 

SMOKE/VENT PIPE CONNECTIONS

 

5” 

Chimney 

4” 

Direct Vent 

 

CLEANOUTS

 

View port, Front Cleanout, Smoke pipe and Burner opening 

 

AIR FILTERS 

20” x 24” x 1”

 

 

FUEL 

not heavier than No. 2 furnace oil. 

 

ELECTRICAL 

120 Volts, 60 Hz 

Canada 

Less than 12 amps. 

USA 

13.3 amp, circuit protection 20 amps. 

 

This furnace has been tested to and meets the requirements of B212-93 Seasonal 
Energy Utilization Efficiencies of Oil-Fired Furnaces & Boilers & the Energy-Efficient 
Appliances Act of 1991. 

 

Certified for use with Type “A” or Type “L” vent – maximum flue gas temperature 575°F. 
Certified for use with Kerr Direct Vent. 
Certified for use with Kerr KPV-SS1C through-the-wall mechanical vent system. 

 

10.0  TROUBLE SHOOTING GUIDE 

 

Furnace will not start 

Tripped blocked vent switch 

Clear vent, reset switch. 

Tripped breaker   

 

 

Determine cause, reset breaker. 

Blown fuse 

 

 

 

Replace fuse. 

No oil 

 

 

 

Check tank for leaks and call oil supplier. 

 

Oil burner keeps turning off 

Dirty air filter 

 

 

 

Change air filter. 

Restricted air supply/return  

Check all air return/supply registers. 

Limit control 

 

 

 

Check ductwork for blockage. 

Motor over heating 

Check motor speed for correct nozzle on furnace 
label settings. 

Dirty nozzle 

 

 

 

Call technician to replace nozzle. 

 

Sooty flame

 

Wrong pump pressure 

 

Increase or decrease pressure to correct setting. 

Dirty nozzle 

 

 

 

Replace nozzle. 

Improper burner setting 

 

See “BURNER SPECIFICATIONS”

Barometric draft wrong 

Adjust barometric regulator for  -0.04” wc draft 
pressure at breech. 

 
 
 

Summary of Contents for KD Gemini

Page 1: ...AT MAY DIFFER FROM THIS MANUAL Please read this complete manual before beginning installation These instructions must be kept with the furnace for future reference CERTIFIED TO CAN CSA Std B140 0 Std...

Page 2: ...ement Venting Ventilation 5 3 5 Installation 5 3 6 Assemble Install Burner 6 3 7 Changing Nozzle 6 3 8 Set Up Burner For Efficient Operation 7 3 9 Blower Settings 8 3 10 Cooling AC Models 8 3 11 Humid...

Page 3: ...se new approved disposable filters of the same size and type or clean permanent filters according to manufacturer s instructions Replace the filters or clean the filters more often if dusty conditions...

Page 4: ...hat has been shut down for an extended period of time INSPECTION Have the furnace system serviced and inspected by a qualified technician CHECK Furnace system has not been tampered with FUEL ON Turn o...

Page 5: ...ANY OTHER APPLIANCE 3 3 INSTALLATION CODES INSTALLATION MUST COMPLY WITH THE REQUIREMENTS OF AUTHORITIES HAVING JURISDICTION All local and national codes governing the installation of oil burning equ...

Page 6: ...g decal for approved vent flue pipe sizes Maximum flue gas temperature is 575 F THROUGH THE This Furnace is approved for Kerr Direct Vent WALL VENTING COMBUSTION Install openings and ductwork to the f...

Page 7: ...heck for clean seating and tighten in nozzle adaptor CHECK See burner manufacturer s instructions for correct setting ELECTRODES INSERTION See GENERAL SPECIFICATIONS or diagram Figure 1 LENGTH MOUNT B...

Page 8: ...a stable symmetrical flame After 15 minutes of normal operation check SMOKE for 0 trace reading and measure CO2 Re adjust the burner controls as required When the burner is set lock the adjustments wi...

Page 9: ...nty 3 12 THERMOSTAT ANTICIPATOR SETTING Thermostat anticipator setting should be 0 2 amps for any burner Check that the thermostat anticipator setting matches the primary control circuit current draw...

Page 10: ...struction and the heating system tested on a long burn cycle 7 If the block vent switch shuts down the system check to ensure there is enough draft in the chimney and venting pipes 3 14 FAN CONTROL LI...

Page 11: ...tight as possible Use a pipe joint compound suitable for oil on all pipe threads To reduce possibility of air leaks tighten stem packing gland nut on any valves installed in the suction line Also be s...

Page 12: ...5 2 84 0 60 60B 3 5 0 0 88 000 26 850 950 4 3 0 92 3 48 0 75 60W 150 5 0 1 5 105 000 31 1080 1200 3 2 KDF R E 115 A3 Riello 40 F3 1 00 3 81 0 75 60W 175 5 0 1 5 116 000 34 1080 1300 3 1 KDF R E 130 A3...

Page 13: ...2 wc External static AC 0 5 wc Cooling Air Flow 3 tons Maximum air temperature rise 85 F Fan Control 130 F ON 100 F OFF High Limit max design outlet temp 200 F 1 3 hp 1 speed 0 50 static 1300 CFM MOT...

Page 14: ...fied for use with Kerr Direct Vent Certified for use with Kerr KPV SS1C through the wall mechanical vent system 10 0 TROUBLE SHOOTING GUIDE Furnace will not start Tripped blocked vent switch Clear ven...

Page 15: ...hrough Change or insulate ductwork Unheated spaces Low speed switch is on Switch off blower low speed FAN OFF set low Fan control Set FAN OFF higher Motor speed set too high Reset motor speed to slow...

Page 16: ...__________________________ START UP TEST RESULTS Nozzle ________________________________________ Pressure _______________________________________________ Air __________________________________________...

Page 17: ......

Page 18: ...KDF 14A Filter Frame Assembly K00 CB 0025 00 KDF 15 Rear Cabinet Top KD KC KD0 CB 0020 00 KDF 16 Blower Door 3BU 10 00DD 00 KDF 17 Delhi GT10 DD Blower 4CA 00 505M 23 KDF 18A Motor Run Capacitor 5 mi...

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Page 20: ...KDR 14A Filter Frame Assembly K00 CB 0024 00 KDR 15 Rear Cabinet Top KD0 CB 0020 00 KDR 16 Blower Door K00 CB 0103 00 KDR 17 5 Flue Pipe Collar 3BU 10 00DD 00 KDR 18 Delhi GT10 DD Blower 4CA 00 505M 2...

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