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KD GEMINI – INSTALLATION/OPERATION MANUAL 

 

KD Gemini

 

 

 

May-06 

5

3.4  PLACEMENT, VENTING & VENTILATION 

 

Furnace installation shall conform to the required installation code for oil-fired 
equipment (USA:  NFPA 31, Canada:  CSA B139). 

 

FLOOR SUPPORT 

If required, support furnace on 5 concrete blocks.  Make sure the 

NON-COMBUSTIBLE

 

  center of the furnace base is supported.  For a furnace installed on 

a combustible floor, a fire-resistant heat shield, which satisfies the 
requirements of the authorities having jurisdiction, must be placed 
between the furnace base pan and the floor to create a non-
combustible base.  The floor must be strong enough to carry the 
weight. 

 

CLEARANCES

 

Before placing unit, review installation clearances as shown on 
furnace operating decal 

or “GENERAL SPECIFICATIONS”. 

 

LOCATION

 

Install the furnace close to chimney or vent and central to 
ductwork.

 

 

CHIMNEY/VENT

 

Connect the furnace to a chimney/vent system of size and 
condition required by the installation code.  THIS FURNACE IS 
APPROVED FOR FACTORY BUILT CHIMNEY TYPE “A” OR 
TYPE “L” VENT.  See operating decal for approved vent/flue pipe 
sizes.  Maximum flue gas temperature is 575°F. 

 

THROUGH-THE

-

 

This Furnace is approved for Kerr Direct Vent.

 

WALL-VENTING 

 

COMBUSTION &

 

Install openings and ductwork to the furnace room to provide fresh  

VENTILATION AIR

  outside combustion air and circulation air for cooling the furnace 

casing as installation code requires (USA: NFPA31, Canada:  CSA 
B139).  If installed in a closed room, provide two free air ventilation 
openings of least 170sq. in. each free flow area near ceiling and 
floor.  Oil burners must have sufficient air to allow vent systems to 
operate properly.  See furnace operating decal.  Not applicable to 
Direct Vent installation.

 

 

3.5  INSTALLATION 

 

ELECTRICAL

 

Wire according to the National Electrical Code (Canadian 
Electrical Code in Canada) or local codes.  Use a separately fused 
#12 electrical line directly from the service panel to the furnace 
junction box.  Install a manual shut off switch at the door or 
stairway to furnace room so furnace can be shut off remotely. 

 

VENT PIPE  

See NFPA 31 (USA) or CSA B139 (Canada) code.   Breech is 
certified for 5” vent pipe.   Keep vent/flue pipe as short as possible 
with min. 1/4” per foot upward slope.  Use approved fitting through 
a wall.  Vent/flue pipe 

MUST

 

NOT

 pass through a ceiling 

 

Summary of Contents for KD Gemini

Page 1: ...AT MAY DIFFER FROM THIS MANUAL Please read this complete manual before beginning installation These instructions must be kept with the furnace for future reference CERTIFIED TO CAN CSA Std B140 0 Std...

Page 2: ...ement Venting Ventilation 5 3 5 Installation 5 3 6 Assemble Install Burner 6 3 7 Changing Nozzle 6 3 8 Set Up Burner For Efficient Operation 7 3 9 Blower Settings 8 3 10 Cooling AC Models 8 3 11 Humid...

Page 3: ...se new approved disposable filters of the same size and type or clean permanent filters according to manufacturer s instructions Replace the filters or clean the filters more often if dusty conditions...

Page 4: ...hat has been shut down for an extended period of time INSPECTION Have the furnace system serviced and inspected by a qualified technician CHECK Furnace system has not been tampered with FUEL ON Turn o...

Page 5: ...ANY OTHER APPLIANCE 3 3 INSTALLATION CODES INSTALLATION MUST COMPLY WITH THE REQUIREMENTS OF AUTHORITIES HAVING JURISDICTION All local and national codes governing the installation of oil burning equ...

Page 6: ...g decal for approved vent flue pipe sizes Maximum flue gas temperature is 575 F THROUGH THE This Furnace is approved for Kerr Direct Vent WALL VENTING COMBUSTION Install openings and ductwork to the f...

Page 7: ...heck for clean seating and tighten in nozzle adaptor CHECK See burner manufacturer s instructions for correct setting ELECTRODES INSERTION See GENERAL SPECIFICATIONS or diagram Figure 1 LENGTH MOUNT B...

Page 8: ...a stable symmetrical flame After 15 minutes of normal operation check SMOKE for 0 trace reading and measure CO2 Re adjust the burner controls as required When the burner is set lock the adjustments wi...

Page 9: ...nty 3 12 THERMOSTAT ANTICIPATOR SETTING Thermostat anticipator setting should be 0 2 amps for any burner Check that the thermostat anticipator setting matches the primary control circuit current draw...

Page 10: ...struction and the heating system tested on a long burn cycle 7 If the block vent switch shuts down the system check to ensure there is enough draft in the chimney and venting pipes 3 14 FAN CONTROL LI...

Page 11: ...tight as possible Use a pipe joint compound suitable for oil on all pipe threads To reduce possibility of air leaks tighten stem packing gland nut on any valves installed in the suction line Also be s...

Page 12: ...5 2 84 0 60 60B 3 5 0 0 88 000 26 850 950 4 3 0 92 3 48 0 75 60W 150 5 0 1 5 105 000 31 1080 1200 3 2 KDF R E 115 A3 Riello 40 F3 1 00 3 81 0 75 60W 175 5 0 1 5 116 000 34 1080 1300 3 1 KDF R E 130 A3...

Page 13: ...2 wc External static AC 0 5 wc Cooling Air Flow 3 tons Maximum air temperature rise 85 F Fan Control 130 F ON 100 F OFF High Limit max design outlet temp 200 F 1 3 hp 1 speed 0 50 static 1300 CFM MOT...

Page 14: ...fied for use with Kerr Direct Vent Certified for use with Kerr KPV SS1C through the wall mechanical vent system 10 0 TROUBLE SHOOTING GUIDE Furnace will not start Tripped blocked vent switch Clear ven...

Page 15: ...hrough Change or insulate ductwork Unheated spaces Low speed switch is on Switch off blower low speed FAN OFF set low Fan control Set FAN OFF higher Motor speed set too high Reset motor speed to slow...

Page 16: ...__________________________ START UP TEST RESULTS Nozzle ________________________________________ Pressure _______________________________________________ Air __________________________________________...

Page 17: ......

Page 18: ...KDF 14A Filter Frame Assembly K00 CB 0025 00 KDF 15 Rear Cabinet Top KD KC KD0 CB 0020 00 KDF 16 Blower Door 3BU 10 00DD 00 KDF 17 Delhi GT10 DD Blower 4CA 00 505M 23 KDF 18A Motor Run Capacitor 5 mi...

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Page 20: ...KDR 14A Filter Frame Assembly K00 CB 0024 00 KDR 15 Rear Cabinet Top KD0 CB 0020 00 KDR 16 Blower Door K00 CB 0103 00 KDR 17 5 Flue Pipe Collar 3BU 10 00DD 00 KDR 18 Delhi GT10 DD Blower 4CA 00 505M 2...

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