Kessel 85 030, Installation, Operation And Maintenance Instructions

Page 1: ...switching points Floating contact Visual acoustic backwater alarm High level of operating safety and reliability Nationwide service network Art Nr 85 030 Product advantages Name Signature Date Town City Specialist firm s stamp Installation on how to operate it are all provided by your local specialist firm Putting into service Instruction Revision Status 08 2010 Reference Number 010 495 Design and...

Page 2: ...evels and switching points in the tank Page 12 6 Electrical Connection Page 13 7 Commissioning 7 1 Initial start up Page 15 7 2 Normal operation Page 15 7 3 Manual drinking water top up TWvH Page 15 7 4 Other functions Page 16 7 5 Default factory settings Page 17 7 6 Checking the set values Page 20 7 7 Changing the set values Page 20 7 8 Master reset Page 21 8 Malfunctions and 8 1 Possible types o...

Page 3: ...ation which must be noted and follow du ring installation operation maintenance and repair of the system The owner ope rator and the responsible skilled personnel must carefully read this document before carrying out any work on the system and must follow the instructions given KESSEL GmbH Uses The Aqatronic K switching device is used to control drinking water top up and level mo nitoring for KESS...

Page 4: ...rt of another overall sy stem You must therefore also note and fol low the operating instructions for the whole system and the individual components Each time any installation maintenance in spection or repair work is carried out on one of the components the whole system must always be shut down and secured against being switched back on again The system may not be operated in poten tially explosi...

Page 5: ...consultation with KD only Maximum cable length 80 metre cable connection IP68 or better Connection Drinking water top up 230VAC max 450 W Output 1 Rainwater filter rinsing 230VAC max 450 W Output 2 Operating safety 230VAC max 450 W Floating contact 230 VAC 2A 10 30 V DC 10 mA 2 A without fusing and suppressor circuit for inductive loads Electrical connections suitable for all copper conductors 0 0...

Page 6: ...drinking water top up LED orange display output 1 rainwater filter rinsing LED orange display output 2 operating safety T button Up button Down button Ultrasound sensor connection Drinking water top up connection Rainwater filter rinsing connection Operating safety connection Floating contact connection Leakage probe connection Ultrasound sensor with 20m connection lead Mounting plate with accesso...

Page 7: ... the acoustic alarm to select set points and to save set values button 11 and button 12 The two and buttons are used to sel ect set points and set values Ultrasound sensor 19 The ultrasound sensor measures the water level in the tank The Aqatronic K switching device is used to control drinking water top up and level mo nitoring for KESSEL Aqabull and Aqadive rainwater pumping systems The differenc...

Page 8: ...device Overflow trap Intake with float Drinking water top up supply tank Float valve Solenoid controlled emergency mains supply Emergency overflow with odour trap Leakage probe Pump with automatic pressure switch 3 way changeover valve drinking water top up Aqatronic K switching device Ultrasound sensor Non potable water system 3a 3b 4a 4b 4c 5a 5b 6a 9a 1 5b 5a 5 6 7 8 9 10 2 3 3a 3b 4 4a 4b 9a 4...

Page 9: ...calming device Overflow trap Intake with filter Pump Automatic pressure switch Service water system shut off valve Drinking water top up Solenoid valve drinking water top up Solenoid valve operating safety drinking water top up Leakage probe Non potable water system Aqatronic K switching device Ultrasound sensor 3a 3b 4a 4b 4c 7b 7a 6a 7c 9a 9 1 2 4a 4b 4c 5 6 7 7a 6a 3b 7b 7c 8 9 9a 3 3a 4 ...

Page 10: ...ng device is installed in a suitable po sition e g mounted on the wall at eye level To do this remove the four screws M4x25 pull up the cover slightly and open up Use the 4 screws 3 5x30 to fix the control box to the wall as illustrated The screws as well as plastic wall plugs and a drilling template are included with the device Hinge 2x Plastic wall plug 5mm 4x Screw 3 5x30 4x Cover screws 4x 1 1...

Page 11: ...n the ultrasound sensor and the surface of the water e g ball of the floating extractor The distance between the bottom edge of the sensor housing and the highest water level in the tank must be greater than 20 cm The levels and switching points in the tank see following diagrams The ultrasound sensor must be secured with the bracket The connection cable must be secured with strain relief cable gr...

Page 12: ...50 500 cm 35 485 cm 10 60 cm 0 50 cm Factory setting No default setting No default setting 21 cm 20 cm Pers Einstellung in cm Set point Tank height Backwater switching point RSP Upper switching point OSP Lower switching point USP Tank height Backwater switching point RSP Upper switching point OSP Lower switching point USP ...

Page 13: ...nected in accordance with the circuit diagram see next page First use a screwdriver to push through the cable gland seal concerned Figure a feed through the cable Figure b and connect Figure c Then tighten the nut of the cable gland by hand Figure d Note the technical specifications when connecting the drinking water top up supp ly outputs 1 and 2 the floating contact and the leakage probe Use pro...

Page 14: ...if the mains plug has been disconnec ted If the potential free contact is connec ted with 230 VAC the same phase must be used as for the mains connection ZE additional equipment ZLT central measurement and control Connection plan Mains 230 50 Hz 3 way changeo ver valve 230 50 Hz Solenoid valve drinking water top up 230 50 Hz Solenoid valve rainwater filter rinsing 230 50 Hz Solenoid valve operatin...

Page 15: ... In normal operation the switching device compares the water level in the tank with the set switching points If there is sufficient water in the rainwater tank water level above the USP the system runs in rainwa ter mode i e when a fixture i e toilet fau cet connected to the service water system is opened rainwater is pumped into the pipe network If the water level falls below the USP the drinking...

Page 16: ...ter filter rinsing The rainwater filter is rinsed at regular in tervals Activation of this function and the times for the rinsing interval and duration can be set as required Rainwater filter rin sing can be switched on manually at any time c Detection of leaking water If the leakage probe detects water the drinking water top up output 1 output 2 the floating contact and the acoustic alarm are aff...

Page 17: ... drinking water top up time 001 to 999 1 999 minutes 001 1 minute E03 System type 000 Aqadive 001 Aqabull 001 E10 Tank height 050 bis 500 50 500 cm No default setting E11 Lower switching point USP drinking water top up 000 bis 050 0 50 cm 020 20 cmg E12 Upper switching point OSP 010 bis 060 10 60 cm drinking water top up OSP USP 1cm 021 21cm E13 Backwater switching point 035 bis 485 35 485 cm RSP ...

Page 18: ...on 001 bis 999 1 999 seconds 030 30 seconds P40 Leakage probe 000 no leakage probe installed 000 001 leakage probe is an optical probe 002 leakage probe is a conductivity probe P41 Effect on drinking water 000 no effect 000 top up if leaking water is 001 switch on drinking water top up detected 002 switch off drinking water top up P42 Effect on rainwater filter 000 no effect 000 rinsing if leaking...

Page 19: ...acoustic alarm if 001 floating contact relay drops out leaking water is detected 001 acoustic alarm on P50 Inversion of drinking 000 not inverted 000 water top up 001 inverted P51 Inversion of rainwater 000 not inverted 000 filter rinsing 001 inverted P53 Inversion of operating 000 not inverted 001 safety output 001 inverted P54 Inversion of floating 000 not inverted 001 contact relay 001 inverted...

Page 20: ...point Confirm with T button The set value is displayed Briefly press the T button The set point is displayed again Press the T button until an acoustic sig nal is emitted The device is in normal operation If the T button is not pressed for 20 se conds the device automatically switches to normal operation At the same time an acoustic signal is emitted 7 7 Changing the set values In normal operation...

Page 21: ... device allows meaningful values only for the tank height and switching points Tank height RSP OSP USP After a mains power failure the set values changed by you are retained 7 8 Master reset Important A master reset deletes all the set values entered by the user Before triggering the master reset the whole sy stem must be checked for possible re sulting hazards The factory setting is stored in the...

Page 22: ...r containing faecal matter is in the tank The water quality must be checked If in doubt contact your customer service partner Aqabull response The drinking water top up is automatically switched on The non potable water system is supplied directly from the drinking water top up tank until the error is acknowledged at the switching device Aqadive response Drinking water top up is blocked until the ...

Page 23: ...o not returned if the base of the tank is uneven 8 3 Simultaneous errors If two or more errors occur simultaneously only one error can be displayed A priority has been assigned to the types of errors to simplify the troubleshooting The error with the highest priority is always displayed If it has been corrected and acknowledged with the T button the error with the next hig hest priority is display...

Page 24: ...nly Repairs may be carried out by the manufac turer only The switching device does not require any maintenance The ultrasound sensor must be checked for dirt and its alignment at regular intervals Al ways handle the sensor with care The sen sor can be cleaned with mild soapsuds and a brush The connection leads must be checked for damage If any damage is found the system must be shutdown immediatel...

Page 25: ...SEL products are warranted for a period of 24 month This warranty period begins on the day the product is shipped form KES SEL to its customer The warranty only ap plies to newly manufactured products Ad ditional information can be found in section 377 of the HGB In addition to the standard warranty KES SEL offers an additional 20 year warranty on the polymer bodies of class I II fuel se parators ...

Page 26: ...s well as in the Council Directive on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits 73 23 EEC The following standards were used to assess the products with respect to electromagnetic compatibility EN 50081 1 1992 EN 50082 1 1992 The following standards were used to assess the products with respect to electrical safety...

Page 27: ...ne Fax Authorised acceptance representative Address Phone Fax Person handing over Other comments The putting into service according to the EBA and instruction was carried out in the presence of the authorised acceptance representati ve and the system owner operator ______________________________ ______________________________ _________________________ Town City Date Signature of authorised accepta...

Page 28: ...ing stations Drains made of Ecoguss made of plastic made of stainless steel Stainless steel gutters Separators Grease separators Oil petrol interceptors Starch separators Sediment traps Small wastewater treatment systems Manholes Rainwater harvesting systems ...