Kessel 85 101, Installation, Operation And Maintenance Instructions

Page 1: ...unit Aqatronic S Aqabull쏐 with switch unit Aqatronic K Art 85101 Art 85201 The installation and service of this unit should be carried out by a licensed professional servicer Art 85101 Plug in compact unit Installation below the backwater level possible Fully automatic operation With integrated on demand drinking water feeding unit tested according to DIN 1989 Smooth pump operation High operationa...

Page 2: ...you complete and undamaged In case of any transport damage please refer to the instructions in the chapter Warranty in this manual These installation operating and maintenance instructions contain important information that has to be observed during assembly operation maintenance and repair Prior to carrying out any work on the system the operator and the respon sible technical personnel must care...

Page 3: ...4 Installation and assembly 4 1 Wall mounting Page 10 4 2 Connection to emergency overflow Page 10 4 3 Drinking water connection Page 11 4 4 Connection to the pump Page 11 5 Electrical connection Page 12 6 Initial operation 6 1 Rain water mode Page 12 6 2 Mains refill mode with drinking water Page 13 7 Maintenance Page 13 8 Faults and remedial measure Page 14 9 Spare parts and accessories 9 1 Spar...

Page 4: ...e opened Only qualified electricians may carry out work on elec trical facilities The term qualified electrician is defined in VDE 0105 The pump housing must not be opened Work on the pump exceeding the scope of the activities de scribed in the chapter Service and maintenance is not permissible It must be ensured that the electric cables as well as all other electrical system components are in a f...

Page 5: ...can be used for watering gardens flushing toilets washing clothes and cleaning The KESSEL rainwa ter pumping system Aqabull has been designed for free standing set up above and below the backwater level in frost protected flood proof and dry rooms You will find more details about the system design in the chapter Technical data 2 General Drainpipe Rainwater filter System 400 Rainwater storage tank ...

Page 6: ...1 1 Drinking water feeding tank 1 2 Cover 1 3 Installation door 1 4 Emergency overflow 1 5 Floating switch for drinking water 2 Control unit 3 Pump unit 3 1 Multi stage rotary pump 3 2 Automatic pressure switch 3 3 3 way switch over valve 3 4 Suction connection service water 3 5 Pressure connection service water 3 6 RESET button 1 5 3 3 3 4 3 5 1 2 1 1 2 3 6 3 2 3 1 1 3 1 4 ...

Page 7: ...onic S controls the drinking water feeding through a floating switch installed in the cistern With the KESSEL Schaltgerät Aqatronic K switch unit Aqatronic K the water level in the cistern is determined by an ultrasonic sensor and indicated on a digital display on the switch unit An optical and acoustic warning is given in the event of backwater from the sewer when an alarm point is set The system...

Page 8: ...ing IP 55 Mains connection cable 1 4 m Network connection 0 3 m Switch on point 2 4 bar uppermost tapping point is max 20 metres above the au tomatic pressure switch Switch off point Water consumption 0 5 l min or during dry run Pressure difference min 0 7 bar between switch on and switch off point The pump is put back into operation after dry running by pressing the RESET button Drop in pressure ...

Page 9: ...mperature max 40 C Dimensions l x b x h in mm 413 x 121 x 162 Weight 11 kg Table 1 Pumping data Aqabull pump Pumping capacity Q m3 h 0 5 1 1 5 2 2 5 3 3 5 Pumping capacity Q l min 8 17 25 33 42 50 58 Pumping capacity in m 42 40 37 33 27 21 14 Diagram 1 Pumping height as a function of pumping capacity for the Aqabull pump Diagram 2 Suction height as a function of the length of the suction pipe for ...

Page 10: ... sy stem for setting and servicing work The wall chosen must be suitable for bearing the system weight approx 45 kg with water Mark the three drill holes for the attachment as required on the wall and drill 3 x 10 mm holes using a drill Insert the enclosed dowels and screw in the stay bolts so that they prot rude by at least 40 mm Set the basic tank with emergency overflow inserted onto the stay b...

Page 11: ...ids the pump switching on and off too frequently We recommend the KESSEL suction fine coarse filter floating art no 85050 85051 for suctioning water from the rainwater storage tank With this suction pipe the rainwater is suctioned out of the cistern from the cleanest zone approx 15 cm underneath the surface of the water The formation of a sediment layer on the floor of the tank as well as suspende...

Page 12: ... with strainer is used this must be screwed off first Fill the whole system by opening the feed valve until water is discharged without bubbles from the opened consumer on the pressure side Remove the hose screw the strainer back in place if appropriate This way the system is reliably ventilated and is ready for im mediate operation Insert the mains plug of the automatic pressure switch and the re...

Page 13: ...ing dry since the slip ring seal is coo led by liquid If aggressive media are to be pumped the pump must be rinsed after use Empty the pump through the emptying plug if there is a danger of frost If the KESSEL rainwater pump system Aqabull is to be at a standstill for longer periods the pump body and auto matic pressure switch must be emptied If the system is not used at all for a longer period th...

Page 14: ...he surface of the water Fill the pump with water or fill up the suction hose Check the suction pipe for leaks Clean the suction valve Clean the strainer Check the suction height change the location of the pump if neces sary or the length of the suction pipe Pump does not switch off Possible open tapping point Tapping point leaking Close the tapping point Seal the tapping point Insufficient pumping...

Page 15: ...ct 010 104 Installation instructions for Aqatronic S 010 135 Installation instructions for Aqatronic K 234 010 Zipped pocket 234 024 Floating switch 234 007 Pump plate 017 199 Cylinder head screw 017 012 Washer 210 264 Bearing buffer 017 041 Washer 017 184 Countersunk screw 017 046 Nut 182 565 Pipe duct seal 210 049 Non return valve 234 012 Bent pipe section 210 056 Pump 210 094 Bend 234 011 Pipe ...

Page 16: ...ity non return valve Product advantages Art 85 050 KESSEL suction coarse filter floating for suctioning rainwater from rainwater storage tanks floating version with floa ting ball made of PE with suction hose 3 m long standard suction hose and connection and hose fitting filter body with filter made of stainless steel mesh width 1 2 mm all connections 1 inch with backflow protection device 85 051 ...

Page 17: ...c box KESSEL sign No cross connection to the drinking water network heed DIN 1988 for attachment near the water meter L x W 105 x 148 mm 1 pc box 85 073 1 pack Art Nr 85 073 Description Art Piece palette Piece Pack ø KESSEL leak probe Optical probe with 5 m cable for monito ring the level of the water in the feeding tank of the KESSEL rainwater pumping system Aqabull Aqadive with switch unit Aqatr...

Page 18: ...es and heights 85 020 1 Art 85 020 KESSEL Staufix flood slide plastic Flap closes automatically and there is an emergency valve that can be closed by hand 72 100 72 125 72 150 72 200 ø 110 ø 125 ø 160 ø 200 Art 72 100 OD L H 100 125 150 200 355 140 60 148 60 165 60 178 60 390 460 530 L Length in mm H Height in mm Description Art Piece palette Piece Pack ø 9 Spare parts and accessories ...

Page 19: ...SSEL products are warranted for a period of 24 month This warranty period be gins on the day the product is shipped form KESSEL to its cu stomer The warranty only applies to newly manufactured products Additional information can be found in section 377 of the HGB In addition to the standard warranty KESSEL offers an addi tional 20 year warranty on the polymer bodies of class I II fuel separators g...

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Page 21: ...ed plumbing company __________________________________________________________ Address __________________________________________________________ Telephone Fax __________________________________________________________ KESSEL Commissions no System operator owner __________________________________________________________ Address __________________________________________________________ Telephone F...

Page 22: ...22 Notice ...

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Page 24: ...nouts Polymer and Ecocast drains Volatile liquid traps Lifting stations pumps warning and control units Rainwater management systems Grease separators Oil fuel and coalescence separators Inspection chambers Custom projects for industrial applications ...