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EN

ORIGINAL INSTRUCTIONS - important safety instructions. Fol-

low the instructions since incorrect installation can lead to se-

vere inquiry! Save these instructions.

Read the instructions carefully before proceeding with installation. 

The design and manufacture of the devices making up the 

product and the information in this manual are compliant with 

current safety standards. However, incorrect installation or 

programming may cause serious injury to those working on or 

using the system. Compliance with the instructions provided 

here when installing the product is therefore extremely impor-

tant.

If in any doubt regarding installation, do not proceed and contact the 

Key Automation Technical Service for clarifications.

Under European legislation, an automatic door or gate system 

must comply with the standards envisaged in the Directive 

2006/42/EC (Machinery Directive) and in particular standards 

EN 12445; EN 12453; EN 12635 and EN 13241-1, which enable 

declaration of presumed conformity of the automation system.

Therefore, final connection of the automation system to the electri

-

cal mains, system testing, commissioning and routine maintenance 

must be performed by skilled, qualified personnel, in observance of 

the instructions in the “Testing and commissioning the automation 

system” section.

The aforesaid personnel are also responsible for the tests required 

to verify the solutions adopted according to the risks present, and for 

ensuring observance of all legal provisions, standards and regula-

tions, with particular reference to all requirements of the EN 12445 

standard which establishes the test methods for testing door and 

gate automation systems.

Before starting installation, perform the following checks and 

assessments:

ensure that every device used to set up the automation system is 

suited to the intended system overall. For this purpose, pay special 

attention to the data provided in the “Technical specifications” sec

-

tion. Do not proceed with installation if any one of these devices is 

not suitable for its intended purpose;

check that the devices purchased are sufficient to guarantee system 

safety and functionality;

perform a risk assessment, including a list of the essential safety 

requirements as envisaged in Annex I of the Machinery Directive, 

specifying the solutions adopted. The risk assessment is one of the 

documents included in the automation system’s technical file. This 

must be compiled by a professional installer.

Considering the risk situations that may arise during instal-

lation phases and use of the product, the automation system 

must be installed in compliance with the following safety pre-

cautions:

never make modifications to any part of the automation system other 

than those specified in this manual. Operations of this type can only 

lead to malfunctions. The manufacturer declines all liability for da-

mage caused by unauthorised modifications to products;

if the power cable is damaged, it must be replaced by the manufac-

turer or its after-sales service, or in all cases by a person with similar 

qualifications, to prevent all risks;

do not allow parts of the automation system to be immersed in water 

or other liquids. During installation ensure that no liquids are able to 

enter the various devices;

should this occur, disconnect the power supply immediately and 

contact a Key Automation Service Centre. Use of the automation 

system in these conditions may cause hazards;

never place automation system components near to sources of heat 

or expose them to naked lights. This may damage system compo-

nents and cause malfunctions, fire or hazards;

During cleaning, maintenance or during all operations requi-

ring opening of the protective housings of various automation 

system components must be performed with the control unit 

disconnected from the power supply. If the disconnect device 

is not in a visible location, affix a notice stating: “MAINTENAN

-

CE IN PROGRESS”:

connect all devices to an electric power line equipped with an 

earthing system;

the product cannot be considered to provide effective protection 

against intrusion. If effective protection is required, the automation 

system must be combined with other devices;

the product may not be used until the automation system “commis-

sioning” procedure has been performed as specified in the “Automa

-

tion system testing and commissioning” section;

the system power supply line must include a circuit breaker device 

with a contact gap allowing complete disconnection in the conditions 

specified by class III overvoltage;

use unions with IP55 or higher protection when connecting hoses, 

pipes or cable glands;

the electrical system upstream of the automation system must com-

ply with the relevant regulations and be constructed to good wor-

kmanship standards;

users are advised to install an emergency stop button close to the 

automation system (connected to the control PCB STOP input) to 

allow the door to be stopped immediately in case of danger;

this device is not intended for use by persons (including children) 

with impaired physical, sensory or mental capacities, or with lack 

of experience or skill, unless a person responsible for their safety 

provides surveillance or instruction in use of the device;

before starting the automation system, ensure that there is no-one 

in the immediate vicinity;

before proceeding with any cleaning or maintenance work on the 

automation system, disconnect it from the electrical mains;

special care must be taken to avoid crushing between the part ope-

rated by the automation system and any fixed parts around it; 

children must be supervised to ensure that they do not play with the 

equipment.

Do not use if repair or adjustment is necessary.

The automation system component packaging material must 

be disposed of in full observance of current local waste dispo-

sal legislation.

The data and information in this manual are subject to modifi

-

cation at any time, with no obligation on the part of Key Auto-

mation S.r.l. to provide notice.

WARNING

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1 - SAFETY WARNINGS

Summary of Contents for 900ALT624K

Page 1: ...Automation for rod barriers up to 6 m ALT6K Instructions and warnings for installation and use Management System ISO 9001 2008 www tuv com ID 9105043769...

Page 2: ...alling the Product Installing Release Adjustment of rod angle Inversion of direction of opening Balancing Testing and commissioning Testing Commissioning Instructions and warnings for the final user E...

Page 3: ...er cable is damaged it must be replaced by the manufac turer or its after sales service or in all cases by a person with similar qualifications to prevent all risks do not allow parts of the automatio...

Page 4: ...operated by hand the barrier moves smoothly wi thout any areas of greater friction or derailment risk check that the barrier is well balanced and will therefore remain sta tionery when released in any...

Page 5: ...n the locking nut on the rocker arm for ALT6 emergency manoeuvre Perform the manual manoeuvre To engage the transmission again turn the allen wrench back to its original position Fig 8 2 and close the...

Page 6: ...f the dangers and risks still present 5 1 Testing All system components must be tested following the procedures outlined in the respective instruction manuals Check that they meet the guidelines in Ch...

Page 7: ...l non automated opening device To do this you must run the manual release Release and manual movement before performing this operation pay attention that the device can be released only when the door...

Page 8: ...nsions Main components IMAGES MAIN COMPONENTS 1 SPRING SHORT TIE ROD VERTICAL POSITION 2 SPRING LONG TIE ROD DIAGONAL POSITION 3 MOTOR 24 Vdc 4 MECHANICAL STOP ADJUSTING 5 UNLOCK KEY 6 CONTROL BOARD 3...

Page 9: ...9 Fig 2 Typical Installation Fig 4 Fixing the barrier body Fig 3 Preparation of the base...

Page 10: ...10 Fig 6 Adjustment of bar angle ALUMINUM TUBOLAR BAR Fig 5 Fixing round bar square bar Fig 7 Inversion of direction of opening and balancing...

Page 11: ...11 1 2 3 WARNING WHEN UNLOCKING THE BAR THE BAR CAN FALL OR RAISE DO NOT STAND BELOW THE BAR Fig 8 Release system...

Page 12: ...N 2501 3000 4D2 3001 3500 3D1 3501 4000 3D1 4001 4500 3D1 4501 5000 5001 5500 5501 6000 BAR RUBBER FENCE 2x L BAR LENGHT mm POSITION 3501 4000 3D1 4001 4500 3D1 4501 5000 5001 5500 5501 6000 L BAR LEN...

Page 13: ...9000 BAR FENCE 2x MOBILE STAND L BAR LENGHT mm POSITION 3501 4000 3D1 4001 4500 2D1 4501 5000 5001 5500 5501 6000 BAR FENCE 1x MOBILE STAND L BAR LENGHT mm POSITION 2501 3000 4D2 3001 3500 3D1 3501 4...

Page 14: ...14 NOTES...

Page 15: ...ery Directive 2006 42 EC Direttiva bassa tensione Low voltage Directive 2006 95 EC Direttiva compatibilit elettromagnetica EMC Directive 2004 108 EC Direttiva R TTE R TTE Directive 1999 5 EC Secondo q...

Page 16: ...Key Automation S r l Via A Volta 30 30020 Noventa di Piave VE T 39 0421 307 456 F 39 0421 656 98 info keyautomation it www keyautomation it Instruction version 580ISALT REV 02...

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