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Ref #

Part #

Description

Qty

Ref #

Part #

Description

Qty

2DC9 311-00083 MAGNETIC BRAKE ASSY, CG2

1

2CTM 330-00088 CENTER SHAFT ASSEMBLY, CENTER-G

2

22FT 311-00077 IDLER BELT TENSION ASSEMBLY, CENTER-G

1

2CTQ 311-00079 DRIVEN WHEEL, CENTER-G/ACHIEVER/DCT

1

21AA 319-00221 BRACKET, IDLER BELT TENSION ASSEMBLY

1

2DCE 323-00442 FRAME ASSY, CG2

1

21A7 302-01300 RETAINGING RING, CENTER-G

1

2D56 328-00051 FOAM GRIPS, EVO-1, CENTERG

2

22LR 302-00108 C-RING A-16

1

24FK 313-00218 HAND PULSE CONTACT HR SENSOR, CENTER-G

2

21X8 302-01304 SPACER, CENTER-G/ACHIEVER/CDT

3

2DFX 305-00161 REAR COVER (UPPER), CENTER-G

1

0K2W 302-01131 BOLT M5*12 TRI-5.3E

3

2D2H 305-00147 SIDE COVER LEFT OUTER, CENTER-G

1

0KQZ 302-01286 LOCKING NUT, M10*1.5 T10

1

2D2J 305-00148 SIDE COVER LEFT INNER, CENTER-G

1

20W4 302-01284 HEX. NUT M10*1.5 T6, BLACK

2

2D38 305-00153 FRONT COVER, CENTER-G

1

0J93 302-01307 SPRING WASHER, M10, BLACK

4

2D40 305-00178 COVER,  LEFT W/DECAL, CG2

1

21NP 302-01280 HEX. HD. BOLT M12*1.75-110, ZINC

2

2DAM 302-01271 CR.-RE. TRUSS HD. SCREW M5*0.8-65, BLACK

2

21LG 319-00225 COLLAR, CENTERG

2

25B1 302-00113 CR. RE. ROUND WASHER HD. SCREW M5*0.8-25

3

0KR0 302-01285 LOCKING NUT, M12*1.75 T12

6

2D3B 305-00179 COVER, LEFT W/LOGO CG2

1

01HU 313-00072 POWER SOCKET

1

2D4Y 306-00671 END CAP, CENTERG, 70MM*30MM, OVAL

2

2DL8 310-00188 RETAINING CLIP, CENTER-G

2

2D9E 313-00219 CABLE HARNESS, UPPER CONSOLE TO BRAKE

1

0K2C 302-01293 HEX.SOCKET HD.CAP SCREWS M8X1.25-16

4

2D41 305-00158 REAR COVER, CENTER-G

1

21BJ 311-00040 EDDY CURRENT BRAKE

1

2D3A 305-00180 COVER, RIGHT W/LOGO, CG2

1

2CQR 323-00146 RIGHT MOVING  HANDLE BAR ASSEMBLY

1

2D39 305-00181 COVER, RIGHT W/DECAL, CG2

1

2D3C 305-00150 SHAFT COVER RIGHT, CENTER-G

2

2D4Z 319-00222 GUARD, CENTER-G

2

21BA 302-01281 HEX. HD. BOLT M10*1.5-81.5

2

2CU3 302-01301 CENTER SHAFT WASHER

2

2D3F 305-00152 BRACKET COVER, CENTER-G/ACHIEVER/CDT

2

2CMQ 323-00389 FRAME ASSEMBLY, CENTER-G

1

0K4R 302-01291 CR.-RE. TRUSS HD. SCREW M5*0.8-12

52

2AX2 306-00668 TRANSPORTATION WHEEL, CENTER-G

2

22RR 302-01276 HEX. NUT M10*1.5,T8 ZINC

2

2D2G 305-00146 SIDE COVER, RIGHT INNER CENTER-G

1

2HJ2 323-00438 HANDRAIL ASSY, CG2

1

2D2F 305-00145 SIDE COVER RIGHT OUTER, CENTER-G

1

2HJ4 323-00439 HANDRAIL ASSY, LEFT CG2

1

01J8 313-00069 REED SWITCH, CENTER-G

1

2D3E 305-00151 SHAFT COVER LEFT, CENTER-G

2

01HH 310-00115 BRAKE CABLE, CG

1

21B8 302-01282 HEX. HD. BOLT M10*1.5-20, ZINC

2

01HL 307-00110 D.C MOTOR ASS'Y, CENTER-G/ACHIEVER/CDT

1

0J9C 302-01308 SPRING WASHER, M10, ZINC

2

0K3X 302-01292 CR.RE. PAN HD. SCREW & WASHER M5*0.8-14

2

2CQQ 323-00145 HANDRIAL,LEFT UPPER

1

2BKF 306-00946 END CAP, 35.6MM OD, CENTERG

2

22RS 306-00666 LOCKING CABLE TIE GTP-110M, NYLON

4

27S2 310-00114 LEVELER

4

2DM4 306-00666 LOCKING CABLE TIE GTP-110M, NYLON

2

0KNM 302-01287 HEX. NUT, M10X1.5 CT=8

4

2CUA 323-00392 PEDAL TUBE ASSEBLY RIGHT, CENTER-G

1

0K90 302-01289 CR RE TRUSS HD TAPPING SCREW M3.5*18-12

4

2D3G 306-00622 PEDALS, EVO-1, CENTER-G/ACHIEVER/CDT

2

2DB6 308-00001 MEMBRANE, START, CENTERG

1

2E3A 323-00393 PEDAL TUBE ASSEMBLY, LEFT

1

2DB7 308-00002 MEMBRANE, +/-, CENTERG

1

0K7M 302-01290 CR. RE. ROUND WASHER HD. SCREW M6*1.0-18

8

2HGY 314-00044 DECAL OVERLAY, CG2

1

2CU8 319-00229 SHAFT WHEEL W/BALL BEARING, NO LIP

2

2D4J 305-00159 TOP CONSOLE PANEL, CENTER-G

1

2CU9 319-00223 COLLAR, POM, CENTERG

2

2DB5 307-00112 CONTROLLER BOARD, CENTER-G

1

2CS3 306-00669 SHAFT SLEEVE, CENTER-G/ACHIEVER/CDT

2

0K9C 302-01288 CR. RE. TRUSS HD. TAPPING SCREW M3*24-8

4

2CTC 306-00945 COLLAR, NYLON, CENTERG/ACHIEVER/CDT

2

2D4K 305-00160 BOTTOM CONSOLE PANEL, CENTER-G

1

2CZP 302-01295 HEX. SOC. HD. CAP BOLT M12*1.75-55 BLACK

2

1479 302-01283 CR.RE. PAN HD. TAPPING SCREW M3x20-11.5

10

0J4Z 302-01294 FLAT WASHER, 12X20-3

4

2D8A 323-00443 CONSOLE TUBE ASSY,CG2

1

2HJ8 323-00440 LINKAGE ASSY, RIGHT CG2

1

2D9G 313-00221 CABLE HARNESS, HR TO CONSOLE

1

2HJ9 323-00441 LINKAGE ASSY, LEFT CG2

1

2D9F 313-00220 CABLE HARNESS, LOWER CONSOLE TO BRAKE

1

22QV 302-01277 HEX. SOC. TRUSS HD. SCREW M10*1.5-20

2

2DUS 307-00113 CHEST STRAP, CENTER-G

1

0HWC 331-00094 BALL BEARING 6005Z NTN

12

2872 313-00223 GROUNDING CABLE, CENTERG

1

2CRJ 330-00087 CRANK SHAFT, CENTER-G/ACHIEVER/CDT

1

0JAF 302-01313 WASHER, EXT TOOTH, M5

1

2DUW 302-01303 RETAINING RING, CENTER-G

2

0KFE 302-01314 CR.RE.PAN HD SCREW, M5*6MM,  ZINC

1

27JR 302-01312 HEX. SOC SET SCREW, M5*6

4

01HR 307-00111 TRANSFORMER, CENTER-G

1

261H 302-01275 HEX. SOC. HD. CAP BOLT M8*1.25-12, BLACK

8

2DJ9 302-01270 HEX. SOC. HD. CAP BOLT, M8*1.25-50

3

2DCD 319-00238 PULLEY ASSY, CG2

1

28UH 302-01274 HEX. SOC. HD. CAP BOLT M8*1.25-20

6

21K5 310-00187 MAGNET AND BRACKET, CENTER-G/ACHIEVER

1

2E3E 302-01183 SCREW DRIVER

1

2CTS 311-00078 DRIVE PULLEY, CENTER-G/ACHIEVER

1

0J3V 302-01298 WRENCH HEX. 6-115

1

2DAK 304-00019 BELT, POLY-V BELT PJ450

1

2DSP 314-00022 SERIAL NUMBER STICKER, CENTER-G

3

2D2K 306-00680 FLYWHEEL COVER, (NEW STYLE) CENTER-G

2

2DZV 314-00027 WARNING LABEL, CENTER-G

2

2CU7 302-01272 HEX. SOC. HD. CAP BOLT M12*1.75-30

4

CG2 Elliptical Parts List Rev A

20

Parts List

Summary of Contents for Center G CG2

Page 1: ...A Owner s Manual CG2 Elliptical Customer Service 888 340 0482 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com CAUTION Read all precautions and instructions in this manual before using this equipment ...

Page 2: ...Information 3 4 Assembly 5 9 Console Instructions 10 16 Monitoring Your Heart Rate 17 Warm Up Exercises 18 Troubleshooting Cleaning Maintenance 19 Parts List 20 Exploded Views 21 Warranty Information 22 Table of Contents ...

Page 3: ...placed under the unit to protect floor or carpet and for easier cleaning 4 Follow safety information in regards to plugging in your unit Do not run the power cord underneath your unit Do not operate the unit with a damaged or frayed power cord 5 Wear comfortable good quality walking or running shoes and appropriate clothing Do not use the unit with bare feet sandals socks or stockings 6 Always exa...

Page 4: ...re with the heart rate signal and possibly affect the heart rate readings on the console 3 Handle the Chest Strap with care Dropping the transmitter might cause damage that could void the warranty 4 Do not use the chest strap if you have a cardiac pacemaker or if your are taking medications for a heart condition Medication or electrical pulses from the pacemaker can interfere with accurate heart r...

Page 5: ...ct the medication will have on your exercise heart rate If you have heart problems your are not active and or are over the age of 35 years do not use the pre set programs or start an exercise program without first contacting and receiving approval from your physician To avoid the risk of electrical shock always keep the console dry Do not spill liquids on the console Keys Fitness recommends a seal...

Page 6: ... as possible to its final location Tools have been provided for use while assem bling this product Assembly Parts 1 Owner s Manual 2 Linkage 3 Left and Right Handlebars 4 Console 5 Console Cable 6 Console Mast 7 Rear Cover 8 M8 50mm Hex Bolt Qty 3 9 M8 12mm Hex Bolt Qty 4 10 M8 20mm Hex Bolt Qty 6 11 M5 12mm Screw Qty 9 Assembly Figure 1 Lift pedal and place left Linkage onto Sleeve and align hole...

Page 7: ... 2 Attach Handlebars to Main Frame using three M8 20mm Hex Bolts Repeat for other handlebar M8 20mm Hex Bolt Right Handlebar Left Handlebar Figure 2 Figure 3 Remove Rear Cover from unit by removing five screws Figure 3 ...

Page 8: ...console Be careful not to pinch wires 7 PIN CONNECTOR M8 50mm Hex Bolt 7PIN CONNECTOR Console Mast Figure 4 Attach Console Tube to Main Frame Slide Tube down into Main Frame Secure using three M8 50mm Hex Head Bolts Cable should extend thru bottom and top of Console Tube Figure 4 3 PIN CONNECTOR CONSOLE CABLES 7 PIN CONNECTOR 3 PIN CONNECTOR 2 GROUND CONNECTORS Figure 5a Figure 5 GROUNDING TERMINA...

Page 9: ...mm Philip Head Screws removed in figure 3 Note Do not force Rear Cover back into place this will damage Rear Cover Figure 6 REAR COVER M5 12MM SCREW Figure 7 Level machine so that no wobble is pres ent Leveler feet screw in and out to level machine After machine is level tighten leveler nut to secure levelers in place Figure 7 LEVELER ...

Page 10: ...ll place the main console window in Auto Scan Mode The display will change every four seconds from TIME DISTANCE SPEED STRIDES PER MIN to CALORIES PULSE LEVEL CAL HR To exit Auto Scan Mode and enter Manual Scan Mode Press and Hold button for two seconds Console will beep twice Manual Scan Mode allows you to toggle display from TIME DISTANCE SPEED STRIDES PER MIN to CALORIES PULSE LEVEL CAL HR by p...

Page 11: ...ndow The program profile will show in the profile window There are two information windows on the console MESSAGE WINDOW Displays Program Name Messages TIME DISTANCE SPEED RPM revolutions per minute CALORIES PULSE RESISTANCE LEVEL and CAL HOUR PROFILE WINDOW This 10 X 14 LED Window displays Program Profile Tension Bar Heart Rate Bar HR Programs only Lap Progress Display and Lap Counter The Profile...

Page 12: ...Weight is set at 150 lbs LAP DISPLAY Shows your progress around an imaginary track This also shows the ten sion level in the first column Every dot in the tension column represents an increase of two Tension is adjustable from 1 20 One dot on the lap counter is equal to 15 revolutions One revolution is equal to 2 steps Current position on track will blink Lap Progress Display 19 20 17 18 15 16 13 ...

Page 13: ...e the buttons to set Time desired Press ENTER SCAN to confirm time setting Default Time is 30 minutes Time settings can range from 1 minute to 99 minutes If Time entered 14 minutes each column in the program profile 1 minute If Time entered 14 minutes each column Time 14 WEIGHT will show in Message Window Use the buttons to set weight Press ENTER SCAN to confirm weight setting Weight default is 15...

Page 14: ...mined level based on the selected Heart Rate program Each Heart Rate pro gram is designed with a specific goal in mind In all Heart Rate Control programs the console only accepts the heart rate signal from the chest strap transmitter The pulse grip heart rate function is disabled The requirement to wear the chest strap is due to the superior accuracy of a chest strap transmitter compared to the pu...

Page 15: ...wing manner DHR 5 J Tension Level stays the same Message Center will show IN HR TARGET for 3 seconds then toggle back to workout information DHR 5 J Tension Level decreases If the current Tension Level is 1 then the Message Window will display STRIDE SLOWER for 3 seconds The Console will check the user s Heart Rate every 40 seconds and adjust the Tension Level to fit the Target Heart Rate DHR 5 J ...

Page 16: ...e motor does not reply then the console will display the error message MOTOR ERROR immediately and disable button operation until power is reset To clear this error message plug and unplug the unit TO CHANGE UNIT OF MEASURE FROM STANDARD TO METRIC Press the PAUSE RESET button for 2 seconds Use the buttons to change unit of measure Press ENTER SCAN to confirm setting Console Instructions TARGET HEA...

Page 17: ...nd taking your heart rate at these times at rest after warming up during your workout and two minutes into your cool down to accurately track your progress as it relates to better fitness During your first several months of exercising the AHA recommends aiming for the lower part of the target heart rate zone 60 then gradually progressing up to 75 According to the AHA exercising above 75 of your ma...

Page 18: ... tendons and ankles QUADRICEPS STRETCH With one hand against a wall for balance reach back and grasp one foot with your other hand Bring your heel as close to your buttocks as possible Hold for 15 counts then relax This will stretch your quadriceps and hip muscles INNER THIGH STRETCH Image Not Shown Sit with the soles of your feet together and your knees outward Pull your feet toward your groin ar...

Page 19: ... firmly inserted into the sockets Check to make sure that the batteries in the chest strap are installed correctly Replace the chest strap batteries Check to see if the receiver is properly installed Check to see if the chest strap is being properly worn by user if skin is extremely dry then moisten contact points on chest with water and try again No HR signal or incorrect HR signal Computer is re...

Page 20: ... 307 00110 D C MOTOR ASS Y CENTER G ACHIEVER CDT 1 0J9C 302 01308 SPRING WASHER M10 ZINC 2 0K3X 302 01292 CR RE PAN HD SCREW WASHER M5 0 8 14 2 2CQQ 323 00145 HANDRIAL LEFT UPPER 1 2BKF 306 00946 END CAP 35 6MM OD CENTERG 2 22RS 306 00666 LOCKING CABLE TIE GTP 110M NYLON 4 27S2 310 00114 LEVELER 4 2DM4 306 00666 LOCKING CABLE TIE GTP 110M NYLON 2 0KNM 302 01287 HEX NUT M10X1 5 CT 8 4 2CUA 323 0039...

Page 21: ...0KNM4 C 01HU 2 0HVY 2 2 20W4 0J93 21A7 0JEG 22FT 22LR 21AA 3 0K2W 3 21X8 L 01HR 0K90 2D9F 2D56 24FK 2 2D8A K 0KQZ 2 21NP 2 21LG 2 2DL8 G D 2D9G 2 2BKF 2 4 E 4 U 0K4R 2DB7 2DB6 K 21BJ S 0KR0 2 E P 0K4R 01J8 M A 2AX2 2 2CMQ R Q N H G D 2 0KR0 L 2 2DZV 2DSP 2D3A 8 0K7M 2 2D3G N 2DJ9 3 2 6 A 2 0K3X 2 21BA 01HL 01HH 2D3F2 2CQR 0J9C 2DFX T 2D41 P 0K4R11 2D3C 2 6 28UH 2 0JEJ C 0J3V 2D3E 2 2 2 21B8 2 22RR...

Page 22: ...r vice You must prepay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of purchase Any evidence of alteration ...

Page 23: ...Customer Service 888 340 0482 Keys Fitness Products 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...

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