Keys Fitness Power System 1850, Owner'S Manual

Page 1: ...Owner s Manual Read all precautions and instruc tions in this manual before using this equipment 215 00009 09 04 ...

Page 2: ...f Contents 2 Important Safety Information 3 Before You Start 4 Assembly 5 26 Weight Ratios 27 Weight Stack Sticker Placement 28 Cable View 29 Top View 30 Exploded View 31 Parts List 32 Warranty Information 33 ...

Page 3: ...ne We have trained service technicians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company be sure to send in the war ranty registration card or register on line at www keysfitness com within 10 days of purchase POWER SYSTEM SERIES Q U E S T I O N S CALL 1 ...

Page 4: ...recautions SAFETY PRECAUTIONS This Power System unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing Do not use this unit with bare feet sandals socks or stockings Always e...

Page 5: ...Assembly 5 Box 1 ...

Page 6: ...Assembly 6 Box 2 ...

Page 7: ...Assembly 7 Box 3 Box 5 Box 6 Box 4 ...

Page 8: ...Assembly 8 ...

Page 9: ...Assembly 9 ...

Page 10: ...STEP 1 Insert the two Guide Rods 24 into Rear Base 1 and secure them in place using two Washers 102 two Spring Washers 103 and two Allen Bolts 97 Assembly 10 Figure 1 ...

Page 11: ...nnect the Front Upright 86 to Seat Pad Support Receptacle 2 and secure together using two Nylon Locknuts 104 four Washers 102 and two Bolts 95 Insert the Pec Dec Mount 7 onto Seat Pad Support Receptacle 2 using two Nylon Locknuts 104 four Washers 102 and two Bolts 94 on the side Next insert one Washer 107 one Spring Washer 103 and one Bolt 93 at the top Figure 2 ...

Page 12: ...3 onto Seat Pad Support Receptacle 2 Secure it in place using three Nylon Locknuts 104 six Washers 102 and three Bolts 94 on the side Two Bolts 98 one Spring Washer 117 three Washers 101 one Nylon Locknut 95 will secure it at the bottom Figure 3 ...

Page 13: ... 10lb Plates 37 five 5lb Plates 38 and the Top Plate 27 Insert the Main Top Beam 4 onto the two Guide Rods 24 and the Main Upright 3 Secure Main Top Beam 4 to Main Upright 3 using two Nylon Locknuts 104 four Washers 101 two Bolts 98 Last use two Washers 102 two Spring Washers 103 and two Allen Bolts 97 to secure the Main Top Beam 4 to the two Guide Rods 24 Figure 4 ...

Page 14: ...he holes and sliding the Shaft 74 through Secure the Shaft 74 in place using two Set Screws 84 Install Press Arm 6 to Press Arm Support 5 by aligning the holes and sliding the Shaft 73 through Secure the Shaft 73 in place using two Set Screws 84 Assembly 14 Figure 5 ...

Page 15: ... using one Big Washer 76 one Washer 102 one Spring Washer 103 and one Allen Bolt 97 Slide Pec Dec Handle Bar 19 onto the top of the Right Pec Dec Arm 8 and secure using one Chrome Washer 106 one Washer 102 one Spring Washer 103 and one Allen Bolt 97 Repeat this step to complete the Left Pec Dec assembly Figure 6 ...

Page 16: ...6 Step 7 Install the Right and Left Hold Leg Frames 17 18 to Main Upright 3 and secure using two Nylon Locknuts 104 four Washers 102 and two Bolts 95 Make sure the both Hold Leg Frames are angled upwards Figure 7 ...

Page 17: ...using one Washer 119 one Spring Washer 115 and one Allen Bolt 118 Slide Foam Frame w Shaft 11 through the Leg Extension Lever 10 and attach the Foam Frame w o Shaft 12 to the other side Insert the Slip Tension Pin 80 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 80 Figure 8 ...

Page 18: ...o the Back Pad Support 16 and secure in place using one Nylon Locknut 104 two Washers 101 and one Bolt 99 Install the Tilting 15 to the Back Pad Support 16 and secure in place using one Nylon Locknut 104 two Washers 102 and one Bolt 88 Attach the Back Pad 25 to Back Pad Support 16 using two Washers 102 and two Bolts 89 Last slide the Back Pad Support assembly into the receptacle on the Main Uprigh...

Page 19: ...Tube 77 through the hole in Seat Pad Support 13 Slide two Plastic Washers 87 onto each end of Long Foam Tube 77 Next slide two Upholstered Roller Pads 42 onto each side of Long Foam Tube 77 and secure using two Big Plugs 65 Slide two Upholstered Roller Pads 42 onto the Leg Hold Frames 17 18 and secure using two Big Plugs 65 Figure 10 ...

Page 20: ...y exact location of pulleys See Page 29 Cable View for more detail Start by threading cable end into Top Plate 27 You will need the following for installation Pulley 44 Qty 9 Cable 45 Qty 1 Nylon Locknut 104 Qty 9 Long Pulley Spacer 53 Qty 6 Longer Pulley Spacer 55 Qty 4 Adjustable Stopper 75 Qty 1 Bolt 90 Qty 2 Bolt 91 Qty 2 Bolt 93 Qty 3 Bolt 95 Qty 2 Washer 102 Qty 18 Hex Nut 100 Qty 1 Figure 1...

Page 21: ...r more detail Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 44 Qty 8 Cable 46 Qty 1 Nylon Locknut 104 Qty 8 Long Pulley Spacer 53 Qty 6 Longer Pulley Spacer 55 Qty 4 Short Pulley Spacer 54 Qty 2 Bolt 91 Qty 3 Bolt 92 Qty 1 Bolt 93 Qty 1 Bolt 94 Qty 1 Bolt 95 Qty 1 Washer 102 Qty 18 Pulley Bracket w Shaft 21 Qty 1 Pulley Bra...

Page 22: ...ut completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 47 as detailed in Figure 13 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 113 Qty 1 Longer Pulley Spacer 55 Qty 2 Cable 47 Qty 1 Bolt 95 Qty 1 Washers 102 Qty 2 Nylon Locknut 104 Qty 1 Figure 13 ...

Page 23: ...Dec Cable 49 as detailed in Figure 14 Follow dotted lines to identify exact location of pulleys See Page 29 Cable View for more detail You will need the following for installation Cable 49 Qty 1 Pulley 44 Qty 3 Pulley Bracket Block 22 Qty 1 Bolt 91 Qty 3 Washers 102 Qty 6 Nylon Locknut 104 Qty 3 Philips Screw 85 Qty 2 Figure 14 ...

Page 24: ...the Chest Press Cable 45 using two Gear Hooks 33 and Short Chain 35 Connect Ab Strap 40 or Lat Strap 34 to Mid Pulley Cable 46 using one Gear Hook 33 Connect Short Lat Bar 71 to Mid Pulley Cable 46 using two Gear Hooks 33 and Long Chain 32 Figure 15 ...

Page 25: ...ide of the Main Top Beam 4 using two Washers 102 two Spring Washers 103 and Allen Bolts 97 118 Secure the bottom portion of the Weight Shrouds 20 to the Rear Frame 1 using two Washers 119 and two Allen Bolts 118 Note Tighten all hardware securely Figure 16 ...

Page 26: ...Assembly 26 Congratulations You have completed the assembly of your new KPS 1850 ...

Page 27: ...0 5 29 25 20 25 55 55 52 25 49 5 35 75 24 75 65 65 61 75 58 5 42 25 29 25 75 75 71 25 67 5 48 75 33 75 85 85 80 75 76 5 55 25 38 25 95 95 90 25 85 5 61 75 42 75 105 105 99 75 94 5 68 25 47 25 115 115 109 25 103 5 74 75 51 75 125 125 118 75 112 5 81 25 56 25 140 140 133 126 91 63 155 155 147 25 139 5 100 75 69 75 170 170 161 5 153 110 5 76 5 185 185 175 75 166 5 120 25 83 25 200 200 190 180 130 90 ...

Page 28: ...unit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 29: ...Cable View 29 ...

Page 30: ...Top View 30 ...

Page 31: ...Exploded View 31 ...

Page 32: ...Bolt M12 35 1 88 202 00123 Bolt M12 75 1 29 219 00276 Selector Rod 1 89 202 00124 Bolt M10 30 2 30 206 00026 Weight Stack Bumper 2 90 202 00085 Bolt tM10 50 2 31 210 00002 Weight Pin 1 91 202 00086 Bolt M10 45 9 32 229 00038 Long Chain 1 92 202 00087 Bolt M10 65 1 33 210 00008 Gear Hook 7 93 202 00083 Bolt M10 70 5 34 210 00061 Lat Strap 2 94 202 00081 Bolt M10 75 9 35 229 00037 Short Chain 1 95 2...

Page 33: ...ned to Keys to obtain warranty service You must prepay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase doc uments including the date of pur...

Page 34: ...Customer Service 1 888 340 0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...